PHONTECH

PHONTECH COMMUNICATION P.B. 274, 3183 HORTEN NORWAY

PHONE +47 33 08 35 00 FAX +47 33 08 35 01 E-mail : info@phontech.no

www.phontech.no

HANDBOOK FOR

BATTERYLESS TELEPHONE SYSTEM 4000 (2000 GENERATION)

PHONTECH

Handbook rev. no.4

Oct.2004

BATTERYLESS TELEPHONE SYSTEM 4000 User Manual content

Document no.

Description Unit type

Page (pdf)

Page Paper copy

N/A Handbook frontpage BTS-4000 1 1 of 1 N/A User Manual content BTS-4000 2 1 of 1 A-9292 DNV Type Approval Certificate BTS 4000 3 1 of 3 99400-000-DE System Description BTS-4000 4-17 1-14 99400-000-CO Commissioning procedure BTS-4000 18 1 of 1 99400-006-ML-01 Single line tlph. unit, - Flush mount 4050/4051 19 Annex A 99400-006-ML-02 Single line tlph. unit, - Flush mount 4050/4051 20 Annex B 99400-007-ML-01 Single line tlph. unit, - Wall mount 4050/4051 21 Annex C 99400-007-ML-02 Single line tlph. unit, - Wall mount 4050/4051 22 Annex D 99400-009-ML-01 12 line tlph. unit, - Flush mount 4060/4061 23 Annex E 99400-009-ML-02 12 line tlph. unit, - Flush mount 4060/4061 24 Annex F 99400-010-ML-01 12 line tlph. unit, - Wall mount 4060/4061 25 Annex G 99400-010-ML-02 12 line tlph. unit, - Wall mount 4060/4061 26 Annex H 99400-011-CD Relay module for tlph. units N/A 27 Annex I 99400-011-CA Relay module for tlph. units N/A 28 Annex J 00400-002-ML Headset plugbox w/call stop 4018 29 Annex K 00400-002-IW Headset plugbox w/call stop 4018 30 Annex L 96900-000-ML Relay unit 9000 31 Annex M 96900-000-IW Relay unit 9000 32 Annex N 00900-002-ML Headset w/chest switch 9010 33 Annex O 96900-011-ML Headset plugbox 9011 34 Annex P 88000-005-ML Headset w/chest switch & plug 0018 35 Annex Q 88100-004-DE Alarm horn 1009 36 Annex R N/A Rotating beacon R300/301 37 Annex S 99400-012-EC Single line tlph. unit, External connection 4050 38 Annex T 99400-013-EC Single line tlph. unit, External connection 4051 39 Annex U 99400-014-EC 12 line tlph. unit, External connection 4060 40 Annex V 99400-015-EC 12 line tlph. unit, External connection 4061 41 Annex W 99400-017-EC BTS 4000 – Single line system

External cabling BTS-4000 42 Annex X

99400-018-EC BTS 4000 – 12 line system External cabling

BTS-4000 43 Annex Y

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Doc.No.: 99400-000-DE

01 18.01.2002 REVISION EM -904 TBA RS TBA

0 09.05.2001 FINAL DOCUMENTATION TLY TBA TLY REV No: ISSUE DATE REASON FOR ISSUE PREPARED CHECKED APPROVED

This document is the property of PHONTECH and must not be copied or shown to a third person without our written acceptance. In the interest of product improvement, PHONTECH reserves the right to alter specification and design without notice.

SIZE: A4 UED no: M002

DOC no: 99400-000-DE

TITLE: BATTERYLESS TELEPHONE SYSTEM DESCRIPTION

FILE NAME: 99400-000-DE

V:\prosjekt\SERIE\4\4050-51-56-57-60-61 fellesdokumenter\desc\99400-000-DE.doc

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PHONTECH

BATTERYLESS TELEPHONE SYSTEM 4000

SERIES 4050/4051/4055/4060/4061.

SYSTEM DESCRIPTION.

LIST OF CONTENTS: page

1. GENERAL DESCRIPTION 2 2. LIST OF TELEPHONE UNITS 3 3. ADDITIONAL EQUIPMENT 4 4. LIST OF FACILITIES 7 5. BASIC MEANS OF OPERATION 8 6. INSTALLATION 10

• SYSTEM CONFIGURATION • MOUNTING • CABLE TERMINATION • CABLE REQUIREMENTS • GLANDING • SCREENING • FERRULING • MARKING • FASTENING • PRESERVATION • VOLUME ADJUSTMENT

7. TECHNICAL DATA 12 8. SINGLE LINE DIAGRAM - 12 LINE SYSTEM 13 9. SINGLE LINE DIAGRAM - SINGLE LINE SYSTEM 14

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PHONTECH

1. GENERAL DESCRIPTION

The batteryless telephone system is developed and manufactured at phonTECH A/S. The different modules in the system are designed to meet the need and demand for non-powered internal communication on ships. Basically the system is divided into two types, the single line system (4050/4051) for end-to end communication between two stations, like the bridge and the machinery spaces. The second type is the 12 lines system, (4060/4061) for up to 12 stations. The 4055 type is a weatherproof telephone for rougher environments. Equipped with weatherproof handset. The compact design provides good installation possibilities, with a minimum space requirement. The flush mounting units are adapted to the DIN 144x144 standard for easy mounting in the bridge and engine control consoles.

The modules may also be wall mounted; this requires a wall mounting back-box. (Optional)

The different units are prepared for gland mounting, i.e. holes have been fitted for a wide range of cable glands.

Several additional types of equipment may be connected to the Batteryless Telephone System, like headset connector boxes, extra headsets, power supplies, external signal devices relay switch boxes, etc.

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PHONTECH

2. LIST OF TELEPHONE UNITS Type BTS 4061. 12 lines amplified battery’s telephone. Type BTS 4060 12 lines battery’s telephone. Type BTS 4051 Single line amplified battery’s telephone. Type BTS 4050 Single line battery’s telephone. Type BTS 4055 12 lines WP (weatherproof) telephone. Bulkhead mounting.

EXAMPLE: BTS 4060 - 12 lines battery’s telephone.

PHONTECH

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PHONTECH

3. ADDITIONAL EQUIPMENT. Type 4018 Headset Plug-box with Call stop. Type 9000 External signal device relay switchbox.

Type 0018 Headset with chest switch and plug. Type 9010 Headset with chest switch.

Type 99400-011 Relay plug-in module for external signal device. Type 4052 Junction box type I (12 ext.) Type 4053 Junction box type II (8 ext.)

H E A D S E T

4018

STOPCALL

9 0 0 0

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PHONTECH

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PHONTECH

RELAY MODULE (PCB 99400-011)

A relay module for activation of external signal device can be installed in the following units: - 4050 / 4051 / 4055 / 4060 / 4061

The relay module is to be mounted by the installer. The unit is delivered separately, and is to be plugged into the appropriate telephone unit.

• Open the backbox on the telephone unit. • Plug the relay unit into the receptacle on the PCB inside the telephone. Make sure the

connector pins make contact. • Snap the stand off`s (2pcs) into the holes in the PCB. • Make the connections according to the installation drawings 99400-017-EC or 99400-018-

EC. • If DC voltage is used, make sure the polarity is correct. (Indication on the dwgs. 99400-

017-EC and 99400-018-EC)

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PHONTECH

4. LIST OF FACILITIES.

• 12 LINES BATTERYLESS TELEPHONE WITH AMPLIFIER 4061.

- Handset with PTT button. - Noise cancelling microphone. - Piezo - electric buzzer for call indication. - Call led. - 20 seconds call delay timer. (24 VDC required) - Call stop button. - Call line rotary selector switch. - Back lightning of the line selector and the call stop button. (24 VDC required) - Extreme low current drain speech amplifier.

• 12 LINES BATTERYLESS TELEPHONE 4060.

- Handset with PTT button. - Noise cancelling microphone. - Piezo- electric buzzer for call indication. - Call led. - 20 seconds call delay timer. (24 VDC required) - Call stop button. - Call line rotary selector switch. - Back lightning of the line selector and the call stop button. (24 VDC required)

• SINGLE LINE BATTERYLESS TELEPHONE WITH AMPLIFIER 4051.

- Handset with PTT button. - Noise cancelling microphone. - Piezo- electric buzzer for call indication. - Call led. - 20 seconds call delay timer. (24 VDC required) - Call stop button. - Back lightning of the call stop button. (24 VDC required) - Extreme low current drain speech amplifier.

• SINGLE LINE BATTERYLESS TELEPHONE 4050.

- Handset with PTT button. - Noise cancelling microphone. - Piezo- electric buzzer for call indication. - Call led. - 20 seconds call delay timer. (24 VDC required) - Call stop button. - Back lightning of the call stop button. (24 VDC required)

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PHONTECH

5. BASIC MEANS OF OPERATION.

• GENERAL The batteryless telephone system is operated by means of the handset with PTT switch,

the call line selector switch, (4055/4061/4060 only) and the call generator crank. There is no priority between units in the system and several users can join the system simultaneously. All users will then join the same conversation. The units are equipped with screw terminals for connection of a headset, phonTECH type 9010. The below will give a brief description of how to operate the batteryless telephone system. • MAKE A CALL TO ANOTHER STATION (4055/4061/4060)

1. Lift the handset. See sketch on page 9 for movement. 2. Select the line by means of the line selector. 3. Crank the generator 3-5 turns. • ANSWER A CALL FROM ANOTHER STATION.

(ALL TYPES 4055/4061,4060,4051,4050) 1. Lift the handset (See sketch on page 9 for movement) and press the PTT button.

Keep the button pressed at all times during conversation. 2. Optional headset: Set the PTT switch to ON and answer the call. 3. NOTE: IF EXTERNAL POWER IS CONNECTED TO THE SYSTEM, THE CALL

DELAY TIMER WILL KEEP THE CALL LED ON THE TELEPHONE ILLUMINATED FOR ABOUT 20 SECONDS. TO UNLIT THE LED, PRESS THE “CALL STOP” BUTTON ON THE TELEPHONE, OR ON THE HEADSET PLUG-BOX 4018.

4. NOTE: IF EXTERNAL POWER IS CONNECTED TO THE SYSTEM, AND ANY

ADDITIONAL SIGNAL DEVICE IS CONNECTED TO THE TELEPHONE, THE CALL DELAY TIMER WILL KEEP THE SIGNAL DEVICE ACTIVE FOR ABOUT 20 SECONDS. TO SILENT THE SIGNAL DEVICE, PRESS THE “CALL STOP” BUTTON ON THE TELEPHONE, OR ON THE HEADSET PLUG-BOX TYPE 4018.

• TERMINATE A CONVERSATION. (ALL TYPES 4055/4061,4060,4051,4050) 1. Replace the handset in the holder. (See sketch on page 9 for movement) 2. On optional headset set the PTT switch on the chest-switch back to normal position.

• MAKE A CALL TO ANOTHER STATION ON SINGLE LINE SYSTEM

(4051/4050).

1. Lift the handset (See sketch on page 9 for movement) and press the PTT button. Keep the button pressed at all times during conversation.

2. Crank the generator 3-5 turns.

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PHONTECH

• Headset type 9010 - Operation

Make a call out from the telephone to another station: 1. Put the headset on, with the microphone close to your mouth. 2. Select line, operate the call crank on the telephone. 3. If / when the call is answered, set the talk -switch to on or temporary on. Keep the talk

switch operated at all times during conversation. 4. After the conversation, set the talk-switch back to off position. Answer a call from another station: 1. Put the headset on, with the microphone close to your mouth. 2. Set the talk -switch to on or temporary on. 3. After the conversation, set the talk-switch back to off position.

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PHONTECH

6. INSTALLATION.

• SYSTEM CONFIGURATION: The system is to be configured by the installer. Each telephone must be connected to different “call number” with regards to the Line selector (rotary switch). This is done by means of links in each telephone. The link is to be connected between terminal 13 and the desired call number. (1-12) Consult the installation drawing 99400-017-EC and 99400-018-EC for examples. • MOUNTING: The telephone units (all types) are delivered for flush mounting. Optional wall mounting boxes are delivered upon request.

PhonTECH highly recommends the use of junction boxes for the external cable distribution.

The junction box must be located as close to the amplified telephone (4051/4061) unit as possible. On request PhonTECH will supply the junction box. Type 4052 and/or 4053. The sub-units (9000/4018/) are delivered with wall mounting box as standard. Ref. actual Data sheet for each unit and Technical specification for mounting details. • COMPASS SAFE DISTANCE Compass type Safe distance

BTS-4050/4051 / 4060/4061 Standard 1,7m Steering Stand by steering Emergency

0,95m

• CABLE TERMINATION.

All termination according to the External Cabling diagram (example) 99400-017/18-EC. In most cases Phontech will supply a detailed custom designed “system cable diagram” for the actual delivery.

• CABLE REQUIREMENTS.

All cables used with the Batteryless Telephone System to be of approved ship cable type.

ESPECIALLY IMPORTANT:

o Common outer screen. o Individually twisted pairs.

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PHONTECH

o Recommended conductor area is 0.75 sq.mm. o All cabling in the batteryless telephone system to be a separate network. o DO NOT COMBINE WITH OTHER CABLES. THIS IS TO PREVENT

DISTURBANCE AND NOISE CAUSED BY INTERFERENCE. • GLANDING. The cables enter the units by means of cable glands. Where cable glands are not supplied from factory, the installer must adapt the glands to the actual cable outer diameter. This is to obtain the specified ingress protection.

• SCREENING. The cable screen must be terminated to the ships GND in the “main unit” (4051/4061). The cable screen must be connected through the junction box(s) and terminated in terminal no 21 or earth stud in all telephones . Ref. drawings 99400-017-EC or 99400-018-EC.

• FERRULING. The conductors to be ferruled prior to termination onto the screw terminals. • MARKING. Each cable to be marked with cable number. Each conductor to be marked with the specific termination number. Please note that Phontech uses plug-able screw terminals as standard. This is to make the installation and service work as smooth as possible. • FASTENING. Where applicable, the cables and the conductors shall be strapped to the structure.

• PRESERVATION.

Prior to, during, and after completion of the installation the equipment surfaces to be protected against acid holding fluids, pollution, moist, impacts etc. This in order to avoid damaged equipment for which Phontech will void warranty claims. • VOLUME ADJUSTMENT Common volume adjustment for the whole system may be adjusted inside BTS 4061 on the circuit board, R13. Adjust to “proper” audio level in the “earpiece” during a normal conversation.

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PHONTECH

7. TECHNICAL DATA. TELEPHONE UNITS 4050/4051/4060/4061 Dimensions flush mounting:

240 x 144 x 70 mm. (h x w x d) Cut- out measurement flush mounting:

212 x 116 mm. (h x w) Dimensions wall mounting wall mounting box included:

242 x 146 x 73 mm. (h x w x d) Type 4050/51/60/61: add 78 mm to depth for handset. Weight flush mounted: 1,4 kg. Weight wall mounted: 1,8 kg.

Operation voltage 24 VDC (optional) Ingress protection: IP 44. Technical data for substations etc., see data sheets for each unit.

TECHNICAL DATA. WP TELEPHONE UNIT 4055.

Dimensions flush mounting: 240 x 144 x 70 mm. (h x w x d) Cut- out measurement flush mounting:

212 x 116 mm. (h x w) Dimensions wall mounting wall mounting box included:

242 x 146 x 73 mm. (h x w x d) Type 4055: add 115 mm to depth for handset. Weight flush mounted: 1,4 kg. Weight wall mounted: 1,8 kg.

Operation voltage 24 VDC (optional) Ingress protection: IP 44.

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PHONTECH

8. SINGEL LINE DIAGRAM – 12 LINE SYSTEM

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PHONTECH

9. SINGEL LINE DIAGRAM – SINGLE LINE SYSTEM

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COMMISSIONING PROCEDURE

Adresse: Page 1 of 1 Bromsveien 19, N-3183 Horten Tlf.: +47 33083500 fax: 33083501 www.phontech.no V:\prosjekt\SERIE\4\4050-51-56-57-60-61 fellesdokumenter\doc\99400-000-CO.doc

PHONTECH

Use the tables below as guide during the commissioning of the batteryless telephone system. Installation (site):__________________________________ Customer/ client:__________________________________ Hull / building no:__________________________________

SCOPE OF SUPPLY Qty. Unit Type no. Serial no. Comments

COMMISSIONING TESTS NO ACTION RESPONSE

(OK/FAILED) COMMENTS DATE DUE

FOR CORRECTION

1 Check if the handbook is delivered and available for commissioning.

2 Check the installation according to installation instructions. Ref, doc. 99400-000-DE (Twisted pairs / screening)

3 Check call line assignment in telephones: (Link n-13)

4 Check call signals and speech communication in the hole system.

5 Check the additional signal devises (if installed) is operating. (20 sec. Timer)

Date:___________________ Customer / clients authorized representative signature:_______________________________ Phontechs representative signature: _______________________________

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Doc.No.: 99400-011-CA

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PHONTECH

PHONTECH

TITLE:

RELAY SWITCH BOARD FOR BATTERYLESS SYSTEM DESCRIPTION

DATE 000228 DOC. NO:

99400-011-CA AUTH. t.ly

FILE: 99400-011-CA CHK. tba 0 - 010509 t.ly

This document is the property of PHONTECH AS, and must not be copied or shown to a third party without our written acceptance. In the interest of product improvement PHONTECH AS reserves the right to alter the specification and design without notice.

UED No.: M002 REF: APPR. tly REV. CO. DATE SIGN

RELAY SWITCH BOARD FOR BATTERYLESS SYSTEM 99400-001-CD

DESCRIPTION

The Batteryless Telephone Board 99400-001 is designed and produced by phonTECH communication a/s, Horten in Norway. The board is a plug-in module supporting switching facility for external signal device in the batteryless telephone system. Switching capacity: 24 VDC: 150 VA 115 VAC: 700 VA 220 VAC: 1500 VA Operation voltage: Relay coil: 24 VDC

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Doc.No.: 88100-004-DE

Page 1 of 1

0 010927 FINAL DOCUMENTATION t.ly REV No: ISSUE DATE REASON FOR ISSUE PREPARED CHECKED APPROVED

This document is the property of PHONTECH and must not be copied or shown to a third person without our written acceptance. In the interest of product improvement, PHONTECH reserves the right to alter specification and design without notice.

SIZE: A4 UED no: NA

DOC no: 88100-004-DE

TITLE: ALARMHORN TYPE 1009 / 24 VDC DESCRIPTION. FILE NAME: 88100-004-DE.doc

Material / color/ Finish ABS / RAL 7035 Mounting Stainless steel bracket Weight 1.1 kg IP rating IP 56 Operating voltage DCV 20-28 Tone frequency 1 (ST2 shorted) 900-1250 Hz. Tone frequency 2 (ST2 open) 670- 925 Hz Sweep frequency 1 (ST3 shorted) 3 Hz Sweep frequency 2 (ST3 open) 0.6 Hz.

STRAP ST 1 STRAP ST 3 SPL (SOUND PRESSURE LEVEL)

SPL A- WEIGHTED.

SHORTED SHORTED 110.7 dB 111.3 dB SHORTED OPEN 110.9 dB 111.4 dB

OPEN SHORTED 107.7 dB 107.7 dB OPEN OPEN 107.7 dB 107.7 dB

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File ref.: R300 blinklys.doc

Phontech as • PO. Box 274 • N-3192 Horten, NORWAY

Telephone +47 3308 3500 • Fax: +47 3308 3501 • E-mail: info@phontech.no

The R300 and R301 is an effective heavy duty powerful revolving light in a ABS housing. It has a polygon reflector and a polycarbonate dome. The housing is equipped with a 3 mm neoprene gasket and tree M6 fixing bolts in bottom. The dome can be replaced without tools, and is available in red, amber, blue, green and clear. ���� High intensity ���� Different lens colours ���� Weather resistant IP-65 ���� Reliable.

Art.no. Voltage Current consumptio

n

Light bulb Revolving speed

Weight

R301-14 24 VDC 3,0 Amp. H1 24V/70W (Halogen)

160 RPM 0,98 kg.

R300-05 230 VAC 0,2 Amp. E14 / 230v / 40W 120 RPM 0,98 kg. Accessories : R300 VB Wallmounting Bracket for R300 and R301 LE 152 Long Life Lamp E14 Mignon 40W 240V 8.000 hours, Clear LE 154 Long Life Lamp E14 Mignon 60W 240V 8.000 hours, Clear

250

M20 conduitknockout

Fixing holes3 x ø7

120(=2 x r)

o

ø130

ø150

101

Cable EntryM10

Wallmounting Bracket Type R300 VB

50 50

50Fixing holes

3 x ø6,3

165 164

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