pi munich conference: single bom
TRANSCRIPT
![Page 1: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/1.jpg)
Oleg Shilovitsky, blogger @BeyondPLM, CEO @openbom
Single Bill of Materials
Adopting a Single Bill of Materials (BOM) Strategy for Engineering and Manufacturing Integration
Copyright © Beyond PLM 2016
![Page 2: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/2.jpg)
You think BOM is a simple “stückliste” ?
image source: http://help.solidworks.com/2012/German/SolidWorks/acadhelp/Bill_of_Materials.htmCopyright © Beyond PLM 2016
![Page 3: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/3.jpg)
BOM is a very complex structure
Copyright © Beyond PLM 2016
![Page 4: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/4.jpg)
Organizational view of BOM
Engineering
Manufacturing Sales
Maintenance
BOM
Data is complicated. Each department demands different data.
Customer
Copyright © Beyond PLM 2016
![Page 5: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/5.jpg)
Is there a single “master” BOM?
Copyright © Beyond PLM 2016
'The question is,' said Alice, 'whether you can make words mean so many different things.'
'The question is,' said Humpty Dumpty, 'which is to be master — that's all.'
--Lewis Carroll--
![Page 6: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/6.jpg)
Who is controlling BOM?
http://beyondplm.com/2010/03/05/the-ugly-truth-about-plm-erp-monkey-volleyball/Copyright © Beyond PLM 2016
![Page 7: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/7.jpg)
Traditional “siloed” BOM approach
Engineering Manufacturing Maintenance Sales / Customer
Sync, lose of data and semantic, mistakes… Copyright © Beyond PLM 2016
![Page 8: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/8.jpg)
Reality of data distribution
Design Engineering and Manufacturing Physical product
Require-ments
Design Engineering Planning
Planning
Planning
Ordering As-built
As-Built-SNMBOM
Support
Kit
Spec
How to synchronize BOM data across the product lifecycle chain?
Copyright © Beyond PLM 2016
![Page 9: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/9.jpg)
Vertically integrated frameworks
Copyright © Beyond PLM 2016
![Page 10: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/10.jpg)
The challenges of multiple BOMs
#1 → BOM Transfer
#2 → Keep Item data in sync
#3 → Keep consistency of silos
http://beyondplm.com/2011/11/02/bom-and-cad-pdm-plm-erp-integration-challenges/
Copyright © Beyond PLM 2016
![Page 11: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/11.jpg)
Variations of single BOM solutions
Copyright © Beyond PLM 2016
Single Structure BOM Views Federated systems
![Page 12: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/12.jpg)
Why are companies not ready for a “single BOM”?
http://beyondplm.com/2012/12/19/why-companies-are-not-ready-for-single-bom/
Multidisciplinary design tools No agreement to shareData controlling behavior
Copyright © Beyond PLM 2016
![Page 13: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/13.jpg)
Single BOM and John Gall’s law
Gall's Law:
“A complex system that works is invariably found to have evolved from a simple system that
worked.”
Copyright © Beyond PLM 2016
![Page 14: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/14.jpg)
Single BOM maturity model
(1) Share: Access the same BOM
(2) Reference: Connects multiple elements of BOM
(3) Query: Retrieve BOM on-demand from diverse systems
Copyright © Beyond PLM 2016
SHARE REFERENCE QUERY
1
2
3
![Page 15: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/15.jpg)
Share the same BOMAccess & edit data
Share between departmentsShare between engineers Share between contractors
How to eliminate the sync?
Copyright © Beyond PLM 2016
How to work with the “same” BoM?
1
![Page 16: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/16.jpg)
Reference BOMMultiple CAD and PDMsCAE environmentsOther engineering silos
Elements of a BOM need to be easily referenceable in a single environment
This is “mostly” PLM problemHow to manage multidisciplinary BOM between MCAD, ECAD and software?
Copyright © Beyond PLM 2016
2
![Page 17: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/17.jpg)
Query BoMMultiple lifecycle stages
Enterprise systems
PLM, ERP, SCM, Services
Multiple systems
How to integrate BoMs related to different stages of product lifecycle?
Copyright © Beyond PLM 2016
3
![Page 18: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/18.jpg)
BOM management demands...
...No mistakes ...No manual typing ...No painful synchronization
Image courtesy of winnond at FreeDigitalPhotos.netCopyright © Beyond PLM 2016
![Page 19: PI Munich Conference: Single BOM](https://reader031.vdocument.in/reader031/viewer/2022030211/58a35dbe1a28ab14598b694b/html5/thumbnails/19.jpg)
Conclusion
There is no single recipe for a single BOMIt is a combination of technologies
that can do a job
Copyright © Beyond PLM 2016