pickert & partner - psm
TRANSCRIPT
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© P
icke
rt &
Par
tner
Gm
bH
| P
QD
.12
20.
2
PICKERT & PARTNER
PRESENTATION RQM
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RQM.REAL-TIME. QUALITY. MANUFACTURING.
+ Integrated software solution for quality management and production management for the production industry
+ Comprehensive and unified solution for all tasks and requirements spanning the whole value chain
+ Multi-tennant, multi-language, flexible, holistic
JUST MAKE IT RIGHT.
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PRODUCT CHARACTERISTICS
INTEGRATED PACKAGE SOLUTION BETWEENERP/PPS AND SHOP FLOOR.
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RQM enables ...
+ Compliance & Governance (laws, standards, customer requirements, organization)
+ Replacement of software islands with one integrated solution
+ Support of continual improvement (PDCA)
+ Reduction of quality cost
RQM ...
+ is a standard solution for everyone
+ is developed together with the customers (the RQM community)
+ can be customized in the standard (compatible with future releases)
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OVERVIEW RQM:HOLISTIC SOLUTION, MODULAR ENHANCEMENTS
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PROJECTAPQP
FMEASYSTEM-FMEA
CONTROL PLAN
INSP. PLANINITIAL SMPL.
PPAP, QDXINCOMING
INSPECTIONCONTROL
CENTER, APS
PDCMDE
APC/IPCTRACEABILITY
PRODUCTIONSPC
COMPLAINTS8D, PORTALS
OUTGOINGINSPECTION
INSPECTIONEQUIPM. MSA
MAINTENANCEASSEMBLY
DCC
EVALUATIONSCAPA DOCUMENTS AUDITSENERGY
MANAGEMENT
STRATEGY INTEGRATIONCOMPLIANCE TECHNOLOGY
COMP./TRAIN.MATRIX
PROCESSDESIGNER
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PHILOSOPHY
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JUST MAKE IT RIGHT.
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USABILITY THE RIGHT USER INTERFACE FOR EVERY AUDIENCE AND USER
+ Management+ Action responsibles+ External staff
+ Browser/mobile+ No training required+ Available everywhere
+ Operators+ Appraisers+ Workers
+ Simple dialogs + Keyboard/touchscreen+ Process oriented
+ Planner+ Responsibles+ Key users
+ Standard Windows+ Keyboard or mouse+ All possibilities
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INTEGRATION STRATEGY
+ Pickert uses only standard technologies for integration
+ All ERP systems:e.g. abas, BaaN, Bäurer, infor, JDE, Navision, PSI, SAP, XPPS, etc.
+ All infrastructures by platform independent technology
THE VALUE GROWS WITH EACH SOLVED INTEGRATION TASK.
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ERP
RQM
Download of masterdata• Material• Customers• Suppliers• Parts lists• ...
Download processingdata• Incoming order• Production orders• Complaints• ...
Upload processingdata• Inspection results• Sample information• Order closing• Complaint cost• ...
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INTEGRATION STRATEGYWITH EXISTING MES
+ Pickert uses only standard technologies for integration
+ All ERP systems:e.g. abas, BaaN, Bäurer, infor, JDE, Navision, PSI, SAP, XPPS, etc.
+ All infrastructures by platform independent technology
THE VALUE GROWS WITH EACH SOLVED INTEGRATION TASK.
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MES
ERP
RQM
Upload• Inspection results• Data for specific
test reports
Download• Material• Process steps• Customers• Suppliers• Incomings• Complaints Download
• Productionorders
Upload• Sample results
Process integration• Release inspection• Samples• Status and events
•
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PROCESS DESIGNERVISUALISE, MANAGE, SUPPORT, INFORM PROCESSES
+ Representation of process maps
+ Representation of processes
+ Hierarchical drilldown from the overview in the details
+ Turtle-like visualization
+ Versioning, sharing, history
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COMPETENCE AND TRAINING MATRIXOVERVIEW OF ORGANIZATION, QUALIFICATIONS, SKILLS
+ Own role and function catalogue
+ Monitoring qualifications, responsibilities, skills
+ Identification of training needs, training plans and schedules
+ Documentation of actions, targets, trainings
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ACTIONS MANAGEMENT ICOMPLIANCE & ADHERENCE TO REQUIREMENTS
+ Central management of all actions, regardless from source
+ Automated information, reply, delegation
+ Transparent processes
+ Improvement of on-time delivery
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ACTIONS MANAGEMENT IIAUTOMATIC CONTROL OF ALL USERS
+ Using a double click, the user is immediately forwarded to the correct module, the required function and the affected data
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ACTIONS MANAGEMENT IIIINTEGRATION OF ALL PEOPLE
+ Using the browser-based access, all internal and external people can be integrated without the need of further licenses!
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DOCUMENTS MANAGEMENTMANAGEMENT & CONTROL OF ALL DOCUMENTS
+ Capture, management, and distribution of documents
+ Version management with release process
+ Any type of documents
+ Display in browser
+ History
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AUDIT MANAGEMENTALL TYPES OF AUDITS: PLAN, EXECUTE, EVALUATE
+ Internal, external audits, system audit, process audits
+ Self-defined question catalogs and rating schemas
+ Easy and fast execution
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STANDARD EVALUATIONSFOUNDATION FOR THE WHOLE SYSTEM
+ There are predefined evaluations in all modules that can be accessed by the user without any preparation
+ These evaluations are typical data, results, and KPIs that are needed by everybody, e. g.
+ cpk evaluation
+ Process and machine capability
+ Supplier rating
+ Top 10 complaints
+ etc.
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DYNAMIC, SELF-DEFINED EVALUATIONSEVALUATION GENERATOR
+ For any ad-hoc evaluations, own KPIs, drill-down, etc.
+ Consolidation of different data sources (ETL)
+ All data are available in plain text – even foreign data
+ Definition of limit values with event notification
+ Evaluations are available for everybody by using a browser
+ Creation is easy, just four simple steps:
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1. Definition of selection 2. Definition of result 3. Graphic layout 4. Report
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PROJECT MANAGEMENT AND APQPCOMPLIANCE & ADHERENCE TO REQUIREMENTS
+ Own templates, checklists, projects and subprojects
+ All tasks and actions are tracked using the actions management
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FMEAPRODUCT & PROCESS FMEA
+ Extremely simple and fast mindmapping technology acc. to VDA 4.3
+ Referencing and modules, use of feedback from complaints
+ Creation of control plan
+ Reports according to VDA, QS9000
+ Import from APIS IQ-FMEA (MSR format)
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PRODUCTION CONTROL PLANSTANDARD PLAN USED AS BASIS
+ Creation of control plan directly from the FMEA by import of CAD files of data from measuring machines
+ Controlled release processes and versioning
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INSPECTION PLANSPECIFICATION FOR THE INSPECTIONS
+ Unified specifications for EMBP, WE, FE/SPC, WA
+ Standards, group inspection plans, documents, workflows, statistics, etc.
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CAD IMPORTIMPORT OF CHARACTERISTICS, STAMPS & PICTURES
+ Automatic recognition, stamping, and import of characteristics
+ Up to 80% reduced time for inspection planning
+ Higher safety du to automatic import of data
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INITIAL SAMPLINGINSPECTION, MANAGEMENT & PPAP
+ Support of presentation levels according to VDA and QS9000 (PSW)
+ Creation of standard reports
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INCOMING INSPECTIONIMPROVE WORKFLOWS, REDUCE COSTS, RELIEVE EMPLOYEES
+ Dynamic inspection per characteristic, optimization of workflows
+ Supplier rating, D-report editing in browser
+ Orders from ERP, reconfirm results and decisions
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ADVANCED PLANNING AND SCHEDULING (APS)
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IN-PROCESS INSPECTION & SPCLOT INSPECTIONS & STATISTICAL PROCESS CONTROL
+ Dynamic lot inspection, connection of measuring devices
+ Order from ERP, PPS orMES, intermediate reconfirmations
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IN-PROCESS INSPECTION & SPCLOT INSPECTIONS & STATISTICAL PROCESS CONTROL
+ Statistics, monitoring functions, capability analysis (online)
+ Reaction on events, integration with machine data and maintenance
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GRID-PATTERN INSPECTIONCOORDINATES-BASED & LOCATION-BASED INSPECTIONS
+ Attributive, visual inspection with recording of defects
+ Evaluation of defects in coordinate grid
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ASSEMBLYCONSOLIDATION OF ASSEMBLY & QUALITY INSPECTIONS
+ Assembly steps and instructions, product tracer slip
+ Batch numbers and serial numbers are the source for traceability
+ Orders from ERP, reconfirm results and decisions
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DEFECTS COLLECTION CHARTINSPECTION CHARTS
+ Manual or online defects collection
+ Quantities, shifts, evaluations
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MACHINE DATA ACQUISITIONMONITORING, CONTROL & DATA CAPTURE IN THE SHOP FLOOR
+ Single or multi machine handling, quantities, events
+ Self-defined workflows for production control
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CONTROL CENTER MACHINE DATAMONITORING, CONTROL & DATA CAPTURE IN THE SHOP FLOOR
+ Integration of all machine, quality, and process data
+ Orders from ERP/PPS, response with quantities, serials, batches, ...
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CONTROL CENTER QUALITY DATAMONITORING, CONTROL & DATA CAPTURE IN THE SHOP FLOOR
+ Integration of all machine, quality, and process data
+ Displays all quality information: samples, statistics, defects, ...
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ENERGY MANAGEMENTREAL-TIME DATA COLLECTION
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ENERGY MANAGEMENTREAL-TIME DATA COLLECTION
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OUTGOING INSPECTIONCOMPLIANCE & ADHERENCE TO REQUIREMENTS
+ Dynamic inspection per characteristic, optimization of workflows
+ Creation of specific test reports per customer
+ Orders from ERP, reconfirm results and decisions
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INSPECTION EQUIPMENT MANAGEMENTMANAGEMENT, CALIBRATION, CAPABILITY
+ All required management functions
+ Monitoring of intervals and measurements during inspection
+ Internal calibration according to VDI/VDE 2618
+ Automatictolerance calculation
+ Determination of capabilities according to QS9000 (MSA) and cg/cgk
+ Full history
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MAINTENANCEPREVENTIVE & UNPLANNED MAINTENANCE
+ Full integration with quality inspection and machine data acquisition
+ Management of machines and their components
+ Any number of intervals and maintenance tasks
+ Controlled using the actions management
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COMPLAINT MANAGEMENTINTERNAL & EXTERNAL COMPLAINTS
+ Free defined workflows, recognition of repeated defects
+ Acces to FMEA, inspection plans, complaint, incoming inspections
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COMPLAINT MANAGEMENTD-REPORTS
+ D-reports are created automatically during editing
+ User-defined templates, customer specific
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PRODUCT TRACER & SERVICETHE INTERFACE TO THE CUSTOMER: CRM
+ All information and events per serial number
+ History, device record
+ Entering of complaints, tasks and actions
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JUST MAKE ITRIGHT.
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OUR CUSTOMERS
THE RQM-COMMUNITY.SOME RQM USERS.
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AUTO-KABEL GMBHENERGY MANAGEMENT FOR AUTOMOTIVE INDUSTRY
+ Project information+ Industry: Automotive+ Plants: 9: Germany, Mexico, France, Switzerland, Czech Rep., China+ Staff: 1,400+ Main products: Wire sets+ Start of project: 1999+ Modules: Fully integrated CAQ/MES system+ Workstations: 300
+ Specifics+ Interfaces to SAP and XPPS
+ Multitenancy for all plants
+ Traceability for serial and batch numbers
+ Integration of production equipment with OPC
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BECKMAN COULTERWE’RE BETTER TOGETHER
+ Project information+ Industry : Medicine+ Plant: Munich+ Staff: 250+ Main products: Sorter machines for laboratories+ Start of project: 2009+ Modules: Incoming inspection, inspection equipment, assembly+ Workstations: 5
+ Specifics+ FDA requirements
+ Connection of Zeiss-3DMM
+ Validation according to FDA
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BUDERUS GUSS GMBHBRAKE DISKS FOR AUTOMOTIVE INDUSTRY
+ Project information+ Industry: Automotive+ Plants: Breidenbach+ Staff: 600+ Main products: Brake disks+ Start of project: 2004+ Modules: all+ Workstations: 58
+ Specifics+ Interface to SAP
+ Foundry-specific special functions
+ Reply of scrap quantities to SAP
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DAIMLER AGMERCEDES-BENZ TRUCKS
+ Project information+ Industry: Automotive+ Plants: 4: Gaggenau, Rastatt, Wörth, Akasaray (TR)+ Staff: 7,500+ Main products: Truck gears+ Start of project: 1998+ Modules: all (except FMEA and DOK)+ Workstations: 1,000
+ Specifics+ Biggest known CAQ system worldwide
+ 27 interfaces to 12 external systems
+ 250 measuring machines, 180,000 samples/day
+ 80 WE unloading locations
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HAWE HYDRAULIK SESOLUTIONS FOR A WORLD UNDER PRESSURE
+ Project information+ Industry: Machine building+ Plant: Munich and 4 other plants (DE, CN)+ Staff: 1,350+ Main products: Hydraulic manifolds+ Start of project: 2007+ Modules: all+ Workstations: 125
+ Specifics+ Integration with SAP
+ Inspection using Citrix farm
+ Connection of Stotz air measuring columns
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HERZOG GMBHPRECISION DRIVES AND GEARS
+ Project information+ Industry: Metal, automotive, electronics+ Plant: 2: Schramberg+ Staff: 420+ Main products: Precision parts for automotive+ Start of project: 2006+ Modules: all (except FMEA and DOK)+ Workstations: 64
+ Specifics+ Integration with SAP
+ Citrix farm with thin clients
+ Steinheil shaft measuring system
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HOMAG HOLZBEARBEITUNGSYSTEME AG
+ Project information+ Industry: Machine building+ Plants: Schopfloch and three other plants (DE)+ Staff: 1,200+ Main products: Customer-specific wood handling machines+ Start of project: 2000+ Modules: Inspection planning, assembly plan+ Workstations: 34
+ Specifics+ Integration with SAP
+ Assembly inspection plan
+ Offline solution for machine maintenance used world-wide
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KUNSTSTOFF SCHWANDEN AG
+ Project information+ Industry: Plastics+ Plants: Schwanden, CH+ Staff: 400+ Main products: Casting parts for automotive and consumer products+ Start of project: 2007+ Modules: all+ Workstations: 24
+ Specifics+ Integration with PSI Penta
+ Full use of PDCA closed loop
+ Autonomous workstations
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MESA PARTS GMBH & CO. KGTURNING INTO SOLUTIONS
+ Project information+ Industry: Metal+ Plants: 2: Lenzkirch and Nachod (CZ)+ Staff: 700+ Main products: Customer-specific turning parts+ Start of project: 2001+ Modules: all+ Workstations: 150
+ Specifics+ Integration with XPPS
+ 300 machines with data acquisition
+ CAQ/SCADA control panel
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HUBERT STÜKEN GMBH & CO. KG
+ Project information+ Industry: Metal+ Plants: Rinteln, USA, Czech Republic, China+ Staff: 700+ Main products: Small and precise deep-drawing parts+ Start of projects: 2002+ Modules: all+ Workstations: 200
+ Specifics+ Integration with SAP
+ Orders > 2 bn parts
+ Data synchronisation with 4 plants
+ Enhancement with MDE (in progress)
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OVENTROP GMBH & CO KGPREMIUM VALVES & SYSTEMS
+ Project information+ Industry: Valves and Controls for Building Services+ Plants: 2: Olsberg & Brilon (Germany)+ Staff: 800+ Main products: Balancing Valves+ Start of project: 2005+ Modules: all+ Workstations: 164
+ Specifics+ Integration with INFOR
+ CAQ/SCADA control panel
+ In progress: Machine Data Acquisition
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PARKERENGINEERING YOUR SUCCESS
+ Project information+ Industry: Various industries and products
+ Plants: Bielefeld + Poland, Bietigheim, Mainz
+ Start of project: 1997, 2000, 2004
+ Modules: all
+ Workstations: 42, 21, 25, in total 88
+ Specifics+ Integration with JDE
+ Multi-tenancy
+ Specific interfaces
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RUAG AGAEROSPACE INDUSTRY
+ Project information+ Industry: Aerospace+ Plants: Emmen, Switzerland+ Staff: 250+ Main products: Systems and components for aerospace+ Start of project: 2003+ Modules: FMEA, inspection plan, SPC, complaints, actions+ Workstations: 41
+ Specifics+ Integration with SAP
+ Autonomous Tablet PC for inspection
+ 4,000 characteristics in one inspection plan
+ Wenzel measuring machines
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SCHULER OHG
+ Project information+ Industry: Metal+ Plants: Gosheim, Germany+ Staff: 250+ Main products: Turning parts+ Start of project: 2001+ Modules: all+ Workstations: 37 + Web
+ Specifics+ Integration with ISSOS Pro
+ Web based actions management for everybody
+ Steinheil shaft measuring system
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SKFTHE POWER OF KNOWLEDGE ENGINEERING
+ Project information+ Industry: Metal+ Plants: Schweinfurt, Germany+ Staff: 4,100+ Main products: Bearings+ Start of project: 1997+ Modules: WE, EMP, PMV, FMEA, SPC, AUGE+ Workstations: 110
+ Specifics+ Integration with SAP
+ Ca. 200,000 inspection equipments
+ Various measurement systems
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WIKSIMPLY THE BEST
+ Project information+ Industry: Household+ Plants: Shenzhen, China+ Staff: 6,500+ Main products: Coffee makers+ Start of project: 2006+ Modules: all+ Workstations: 70
+ Specifics+ Integration with SAP
+ Browser-based management evaluations
+ Data capturing from 30 moulding machines
+ Import of 12,000 tester data sets daily
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Pickert & Partner GmbHHändelstr. 1076327 PfinztalGermany Phone: +49 721 6652 0Fax: +49 721 6652 [email protected]/en
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