pipe bending machine 32-42 - crc-evans · calibrated indicator rod allows operator to make...

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One source. One proven solution. CRC-Evans is the industry’s largest manufacturer of pipeline construction equipment. Designed in-house to precise customer specifications, our welding machines, pipe bending equipment, end prep equipment, clamps, padding/crushing equipment, weighting systems, and laybarge equipment have been used to complete more than 60,000 miles of pipeline in more than 100 countries. CRC-Evans builds today’s most comprehensive line of onshore and offshore pipeline construction equipment. All equipment is manufactured within a Quality Management System certified to the internationally recognized ISO 9001:2008 standard and CRC-Evans’ own Quality Policy. For pipe from 32” (813mm) to 42” (1,067mm). CRC- Evans state-of-the-art bending machines. Hydraulic controls give one operator complete command of all machine operations from a convenient platform. Hydraulically driven winch moves pipe through the machine. Pipe moves easily on contoured rollers. Calibrated indicator rod allows operator to make consistently uniform bends. Pin-up shoe automatically grips pipe to prevent distortion. Conversion to another pipe size within machine range is made simply by fitting an alternative bending set. Machine is capable of bending all grades of currently available API-5L pipe within its range. Machine frame constructed from high-strength steel to ensure long life without fatigue failure. Unitized construction makes for easy maintenance and repair. Towing eye is attached to hydraulically actuate stiff back and may be raised and lowered to facilitate attachment to towing tractor. Machine may be towed on the right-of-way by a suitable tractor (normally the side boom feeding the pipe to the bending machine). For each pipe size to be bent, a bending set, bending die, mandrel, and bending belt are required. Optional Mandrel operation: Pneumatic Mandrel with 3 section valve Hydraulic Wedge Mandrel with 5 section valve Pipe Bending Machine 32-42CRC-Evans Pipeline Equipment

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One source. One proven solution.

CRC-Evans is the industry’s largest manufacturer ofpipeline construction equipment. Designed in-house toprecise customer specifications, our welding machines,pipe bending equipment, end prep equipment, clamps,padding/crushing equipment, weighting systems, andlaybarge equipment have been used to complete morethan 60,000 miles of pipeline in more than 100 countries.

CRC-Evans builds today’s most comprehensive line ofonshore and offshore pipeline construction equipment.All equipment is manufactured within a QualityManagement System certified to the internationallyrecognized ISO 9001:2008 standard and CRC-Evans’own Quality Policy.

For pipe from 32” (813mm) to 42” (1,067mm). CRC-Evans state-of-the-art bending machines.

Hydraulic controls give one operator completecommand of all machine operations from aconvenient platform.

Hydraulically driven winch moves pipe through themachine. Pipe moves easily on contoured rollers.

Calibrated indicator rod allows operator to makeconsistently uniform bends.

Pin-up shoe automatically grips pipe to preventdistortion.

Conversion to another pipe size within machinerange is made simply by fitting an alternativebending set.

Machine is capable of bending all grades of currentlyavailable API-5L pipe within its range.

Machine frame constructed from high-strength steelto ensure long life without fatigue failure.

Unitized construction makes for easy maintenanceand repair.

Towing eye is attached to hydraulically actuate stiffback and may be raised and lowered to facilitateattachment to towing tractor.

Machine may be towed on the right-of-way by asuitable tractor (normally the side boom feeding thepipe to the bending machine).

For each pipe size to be bent, a bending set,bending die, mandrel, and bending belt are required.

Optional Mandrel operation: Pneumatic Mandrel with 3 section valve Hydraulic Wedge Mandrel with 5 section valve

Pipe Bending Machine 32-42”

CRC-Evans Pipeline Equipment

General Data

HYDRAULIC UnitsPump Type Fixed VolumeMaximum Flow 60/230 gpm/lpmOperating Pressure 3,000/207 psi/BarValve Type ManualNo. Sections 3 or 5Relief Valves 1 for each section

+ 1 main reliefFiltration 10 MicronHyrd. Tank 110/418 gal/l

HYDRAULIC UnitsOutboardBore 11/279 inch/mmStroke 19/483 inch/mmQty. 4

InboardBore 8/203 inch/mmStroke 5/127 inch/mmQty. 4

Pin UpBore 6/152 inch/mmStroke 41/1,041 inch/mmQty. 1

HYDR. MANDREL CONNECTIONSQty. 4Size 3/4”

WINCH UnitsType PlanetaryDrive HydraulicPulling Force 15,000/66 Lbf/kNCable Diamter 0.563/14 inch/mm

ELECTRICAL UnitsVoltage 12 VDCNo. Batteries 1Total Rating 190 Amp Hr @ 20 FAlternator 100 Amp Starter 3.3 kW

UNDERCARRIAGEType Track 30 ton

AIR COMPRESSOR UnitsOutput 66/1,869 acfm/lpmPressure 200/13.6 psi/BarDrive Type Hydraulic

Available with or without air compressor

Operator’s Platform32-42”

ENGINE UnitsMfg CAT-PerkinsModel C6.6 TIER 3Net Power 173/129 hp/kWSpeed 2,200 rpmNo of Cylinders 6Bore x Stroke 4.1x5.0/105x127 inch/mmDisplacement 403/6.6 cu.inch/lFuel Tank Capacity 85/322 gal/l

Pipe Bending Data (Metric)

813mm - 1,067mm PIPE BENDING DATA - ALL DIMENSIONS IN MILLIMETERS

Based on 85% efficiency and maximum strength.

Pipe Bending Data (Imperial)

32” - 42” PIPE BENDING DATA - ALL DIMENSIONS IN INCHES

Based on 85% efficiency and maximum strength.

NominalMaximum Wall Thickness by Grade Recommended BendPipe OD

mm X52 X60 X65 X70 X80 X100 Degree Arc Radius Max degree per (per meter) (meters) 12 meter joint

813 - - - - - 41.31 1.60 35.05 12.46

864 - - - - 45.83 36.33 1.60 35.05 12.46

914 - - 50.39 46.64 40.58 32.21 1.60 35.05 12.46

965 - 48.82 44.91 41.58 36.21 28.77 1.60 35.05 12.46

1,016 - 43.78 40.30 37.32 32.52 25.86 1.60 35.05 12.46

1,067 45.82 39.51 36.67 33.70 29.38 23.38 1.60 35.05 12.46

Normal Unbend Tangents

Stiff-Back End Stiff-Back End Pin-Up End Pin-Up End NoWith Pipe Support No Pipe Support With Pipe Support No Pipe Support

inch/cm inch/cm inch/cm inch/cm

PBM 32-42 Support not required 7'-6"/230 Support not required 7'-6"/230

NominalMaximum Wall Thickness by Grade Recommended BendPipe OD

inch X52 X60 X65 X70 X80 X100 Degree Arc Radius Max degree per (per foot) (feet) 40 foot joint

32 - - - - - 1.626 0.50 115.00 12.46

34 - - - - 1.804 1.430 0.50 115.00 12.46

36 - - 1.984 1.836 1.598 1.268 0.50 115.00 12.46

38 - 1.922 1.768 1.637 1.426 1.133 0.50 115.00 12.46

40 - 1.724 1.587 1.469 1.280 1.018 0.50 115.00 12.46

42 1.804 1.555 1.432 1.327 1.157 0.921 0.50 115.00 12.46

A cell marked with a dash [-] represents the ability tobend up to 2.00 inch thick. For Wall thickness greaterthan shown, please contact CRC-Evans.

Figures are recommendations only and do notconstitute a warranty.

All bends shown include the use of CRC-Evansbending mandrels. Figures given are “average” andwill vary due to:

The wall thickness of the pipe.

Actual (as opposed to nominal) yield of the pipe.

Skill of the operator handling the bendingmachine and mandrel.

Origin of pipe (pipe mill, plate mill, etc.) andquality of pipe.

Type of die and/or bending set being used (e.g., polyurethane lining or special radius dies).

Notes Bending Tables:

An unbent end (tangent) is produced at each end of the pipe where the pipe contacts the stiff back and pin-up.A pipe support may be required at each end of the pipe on pipe diameters of 48” and larger.

114.4 in2.91 m

122.2 in3.1 m

317.6 in8.07 m

110.5 in2.81 m

24.5 in0.62 m

Available at time of manufacture against additional costs.

Power units to customer specifications Electric motor Detachable power unit Stationary base to replace tracks Cold weather operating kit (-40°C or F) Cabinet Preferred side power unit placement Shipping weight reduction facility Extra-wide track pads

Available at time of manufacture against additional costs.

Bending sets for out-of-range pipe Bending sets for specific coating Hydraulic-power takeoffs

Options Extra Attachments

Dimensions and Weights

DIMENSIONS Units

Length 317.6/8.07 inch/meterWidth 122.2/3.10 inch/meterHeight 114.4/2.91 inch/meter

WEIGHT Units

Shipping 69,160/31,364 lb/kgOperating 70,160/31,818 lb/kg

Houston: (832) 249-3100 Toll Free: (800) 664-9224 • Tulsa: (918) 438-2100Netherlands: +31-36-711-7500 • www.crc-evans.com

! DisclaimerAlthough great care has been taken in compiling the informationcontained in this catalogue, CRC-Evans does not acceptresponsibility for the consequences of any errors, nor for the effectsof any subsequent changes made by the various sources of data.

Dimensions and weights provided for reference only. Dimensions,specifications and weights can vary depending upon finalconfiguration of the equipment. Please contact CRC-Evans toconfirm final weights and dimensions prior to shipment.