pipe bracket spacing and support of arranging fixed points ...assistance, please contact your...

11
215 Pipe bracket spacing and support of pipelines General Pipe support for plastics pipes Plastic pipe systems should be installed using supports designed for use with plastics and should then be in- stalled taking care not to damage or over stress the pipe. Arranging Loose Brackets What is a loose pipe bracket? A loose pipe bracket is a bracket which allows axial movement of the pipe, to allow stress free compensa- tion of temperature changes and compensation of any other operating condition changes. The inner diameter of the bracket should be larger than the outside diameter of the pipe to allow free movement of the pipe. The inner edges of the brackets should be free from any sharp contours which could damage the plastic. If the brackets’ inside diameter is not larger than the pipe then the bracket should not be fully tightened, thus allowing the pipe to move. Another method is to use brackets with spacers which also avoids clamping the bracket on the pipe. Spacer to avoid clamping Axial movement of the pipeline must not be prevented by fittings placed next to pipe brackets or by any other component affecting the diameter of the pipe. Sliding brackets and hanging brackets permit the pipe to move in different directions. Attaching a sliding block to the base of the pipe bracket permits free movement of the pipe along a flat supporting surface. Sliding and hanging brackets are needed in situations where the pipeline changes direction and free movement of the pipe must be allowed. Arranging fixed points What is a fixed point? A fixed pipe bracket is a bracket which prevents the pipe from moving in any direction. The aim of which is to control system stresses caused by temperature changes. NOTICE Construction of fixpoint This should not be done by simply clamping the bracket onto the outside of the pipe! This can cause deformation and physical damage to the pipe, damage that sometimes only lat- er becomes visible. It should be done either by using pipe brackets located between two fittings or a double bracket must be used.(double-sided fixed point). Placing a pipe bracket immediately adja- cent to a fitting restricts movement due to changes in length to one direction (one-sid- ed fixed point). double-sided fixed point one-sided fixed point Information: Pipe brackets must be robust and mounted firmly to be able to take up the forces arising from changes in length in the pipeline. Hanging brackets or KLIP-IT pipe brack- ets are unsuitable for use as fixed points. KLIP-IT pipe brackets These robust plastic pipe brackets can be used not only under rigorous operating conditions, but also where the pipework is subject to aggressive media or atmospheric conditions. They may be used for all materials of pipes. Don't use KLIP-IT pipe brackets as fixed points!

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Page 1: Pipe bracket spacing and support of Arranging fixed points ...assistance, please contact your nearest GF representa-tive. 218 Pipe bracket spacing for COOL-FIT ABS pipes Liquids with

215

Pipe bracket spacing and support ofpipelinesGeneralPipe support for plastics pipesPlastic pipe systems should be installed using supportsdesigned for use with plastics and should then be in-stalled taking care not to damage or over stress thepipe.Arranging Loose BracketsWhat is a loose pipe bracket?A loose pipe bracket is a bracket which allows axialmovement of the pipe, to allow stress free compensa-tion of temperature changes and compensation of anyother operating condition changes.

The inner diameter of the bracket should be larger thanthe outside diameter of the pipe to allow free movementof the pipe. The inner edges of the brackets should befree from any sharp contours which could damage theplastic. If the brackets’ inside diameter is not larger thanthe pipe then the bracket should not be fully tightened,thus allowing the pipe to move.

Another method is to use brackets with spacers whichalso avoids clamping the bracket on the pipe.

  Spacer to avoid clamping

Axial movement of the pipeline must not be preventedby fittings placed next to pipe brackets or by any othercomponent affecting the diameter of the pipe.

Sliding brackets and hanging brackets permit the pipeto move in different directions. Attaching a sliding blockto the base of the pipe bracket permits free movementof the pipe along a flat supporting surface. Sliding andhanging brackets are needed in situations where thepipeline changes direction and free movement of thepipe must be allowed.

Arranging fixed pointsWhat is a fixed point?A fixed pipe bracket is a bracket which prevents thepipe from moving in any direction. The aim of whichis to control system stresses caused by temperaturechanges.

NOTICE

Construction of fixpointThis should not be done by simply clampingthe bracket onto the outside of the pipe! Thiscan cause deformation and physical damageto the pipe, damage that sometimes only lat-er becomes visible.• It should be done either by using pipe

brackets located between two fittings or adouble bracket must be used.(double-sidedfixed point).

• Placing a pipe bracket immediately adja-cent to a fitting restricts movement due tochanges in length to one direction (one-sid-ed fixed point).

double-sided fixed point

one-sided fixed point

Information:Pipe brackets must be robust and mounted firmly to beable to take up the forces arising from changes in lengthin the pipeline. Hanging brackets or KLIP-IT pipe brack-ets are unsuitable for use as fixed points.KLIP-IT pipe bracketsThese robust plastic pipe brackets can be used not onlyunder rigorous operating conditions, but also where thepipework is subject to aggressive media or atmosphericconditions. They may be used for all materials of pipes.Don't use KLIP-IT pipe brackets as fixed points!

Page 2: Pipe bracket spacing and support of Arranging fixed points ...assistance, please contact your nearest GF representa-tive. 218 Pipe bracket spacing for COOL-FIT ABS pipes Liquids with

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d 16 to d32 d 40 to d 160

d 90 to d 400

Starting from the dimension d90 the KLIP-IT bracketsmust be installed standing, like shown in the assemblyexamples. The support distances given in the following,specified for the KLIP-IT tubing clamps, apply only tothis mounting method.

Pipe brackets for cold insulation (MIP)

Open handle

Insert pipeClose handle with quick-action clamp

Assemble insulation1. Take off foil2. Press area of contact

Move insulation into the bracket. Attention! Make sure the insula-tor is positioned correctly.

Tighten the screw

Page 3: Pipe bracket spacing and support of Arranging fixed points ...assistance, please contact your nearest GF representa-tive. 218 Pipe bracket spacing for COOL-FIT ABS pipes Liquids with

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Coat areas of contact with adhesive and bond them

Using the tables for pipe bracket spacingPlastic pipelines need to be supported at certain inter-vals depending on several factors: the material, the av-erage pipe wall temperature, the density of the medi-um transported and the size and wall thickness of thepipe. Determining the spacing between pipe brackets isbased on the permissible deflection of the pipe betweenconsecutive brackets.

Information:The values given in the tables apply only to pipelineswhich are freely movable in the axial direction.

Pipelines which are fastened tightly in the axial direc-tion (fixed installations) must be checked for buckling.In most cases, this leads to a reduction of the maximuminner pressure and shorter distances between the sup-port brackets. Furthermore, the forces that act on thefixed points must also be taken into consideration. Forassistance, please contact your nearest GF representa-tive.

Page 4: Pipe bracket spacing and support of Arranging fixed points ...assistance, please contact your nearest GF representa-tive. 218 Pipe bracket spacing for COOL-FIT ABS pipes Liquids with

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Pipe bracket spacing for COOL-FIT ABSpipesLiquids with a density of 1 g/cm³d  mm 

DN  inch 

Pipe bracket intervals L for pipes PN10 / SDR17 / S8 or class C  in mm at pipe wall temperature: 

    ≤ 20 °C  30 °C  40 °C  50 °C  60 °C 

162025324050637590110140160200225250280315

3/81/23/411¼1½22½34567891012

70080085010001100115013001500160018002050220023002400250026502800

6507008009001000110012001350145016501800185020502200230024002500

600650750850950100011001200135015501700175018501900200021002200

55060065075085090010001100120013501400145015501600165017001800

450500600650750800850950105012001250130013501450150016001650

For other SDR / PN values or classes multiply the val-ues given in the table with the following factor.

SDR11 / PN16 1.08Class B 0.90Class D 1.05Class E 1.09

The pipe bracket spacing given in the table may be in-creased by 30 % in the case of vertical pipe runs, i. e.multiply the values given by 1.3.Fluids of a density other than 1 g/cm³If the liquid to be transported has a density not equal1 g/cm³, then the bracket spacings in the table aboveshould be multiplied by the factor given in the followingtable.

Density of the flu-id in g/cm³ 

Type of fluid  Factor for pipebracket spacing 

1.00 Water 1.00

1.251.501.752.00

Other 0.960.920.880.84

≤ 0.01 Gaseous 1.30

COOL-FIT ABS Plus pipePipe diameter  mm 

Pipe bracket intervals L for- COOL-FIT ABS Plus   mm          (ft)

25 1550 (5.09)

32 1550 (5.09)

40 1650 (5.41)

50 1650 (5.41)

63 1750 (6.23)

75 1900 (6.23)

90 2050 (6.73)

110 2200 (7.22)

140 2550 (8.37)

160 2750 (9.02)

200 3050 (10.01)

225 3300 (10.83)

250 3300 (10.83)

280 3600 (11.80)

315 3800 (12.46)

Page 5: Pipe bracket spacing and support of Arranging fixed points ...assistance, please contact your nearest GF representa-tive. 218 Pipe bracket spacing for COOL-FIT ABS pipes Liquids with

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Pipe bracket spacing for PE pipesLiquids with a density of 1 g/cm³d  mm 

Pipe bracket intervals L for pipes SDR 11  in mm at pipe wall temperature: 

  ≤20 °C  30 °C  40 °C  50 °C  60 °C 

16 20 25 32 40 50 63 75 90

110 125 140 160 180 200 225 250 280 315 355 400 450500

500 575 650 750 900 1050 1200 13501500 1650 1750 1900 2050 2150 2300 2450 2600 2750 29003100330035503900

450550600750850100011501300145016001700185019502050220023502500265028003000315034003650

45050055065075090010501200135015001600175018501950210022502400255027002900305033003500

40045055065075085010001100125014501550165017501850200021502300240025502750290031003350

350400500550650750900

1000115013001400150016001750190020502100220023502550270029003100

For other SDR multiply the values given in the table withthe following factor:

SDR 17 and SDR 17.6 with 0.91SDR 7.4 with 1.07

The pipe bracket spacing given in the table may be in-creased by 30 % in the case of vertical pipe runs, i. e.multiply the values given by 1.3.Fluids of a density other than 1 g/cm³If the liquid to be transported has a density not equal1 g/cm³, then the bracket spacing in the table aboveshould be multiplied by the factor of the following table.

Density of the flu-id in g/cm³ 

Type of fluid  Factor for pipebracket spacing 

1.00 Water 1.00

1.251.501.752.00

Other 0.960.920.880.84

≤ 0.01 Gaseous 1.30 for SDR111.21 for SDR7.4

Page 6: Pipe bracket spacing and support of Arranging fixed points ...assistance, please contact your nearest GF representa-tive. 218 Pipe bracket spacing for COOL-FIT ABS pipes Liquids with

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Pipe bracket spacing for PP pipesPP-H pipes with liquids with a density of 1 g/cm³d  mm 

Pipe bracket intervals L for SDR 11 pipes  in mm at pipe wall temperature: 

  ≤20 °C  30 °C  40 °C  50 °C  60 °C  70 °C  80 °C 

16 650 625 600 575 550 525 500

20 700 675 650 625 600 575 550

25 800 775 750 725 700 675 650

32 950 925 900 875 850 800 750

40 1100 1075 1050 1000 950 925 875

50 1250 1225 1200 1150 1100 1050 1000

63 1450 1425 1400 1350 1300 1250 1200

75 1550 1500 1450 1400 1350 1300 1250

90 1650 1600 1550 1500 1450 1400 1350

110 1850 1800 1750 1700 1600 1500 1400

125 2000 1950 1900 1800 1700 1600 1500

140 2100 2050 2000 1900 1800 1700 1600

160 2250 2200 2100 2000 1900 1800 1700

180 2350 2300 2200 2100 2000 1900 1800

200 2500 2400 2300 2200 2100 2000 1900

225 2650 2550 2450 2350 2250 2150 2000

250 2800 2700 2600 2500 2400 2300 2150

315 3150 3050 2950 2850 2700 2600 2450

355 3350 3250 3150 3000 2850 2750 2600

400 3550 3450 3350 3200 3050 2900 2750

450 3800 3700 3600 3450 3300 3100 2950

500 4100 4000 3850 3700 3500 3350 3150

For other SDR multiply the values given in the table withthe following factor:

SDR17 and SDR17.6 with 0.91

The pipe bracket spacing given in the table may be in-creased by 30 % in the case of vertical pipe runs, i. e.multiply the values given by 1.3.PP-H pipes with fluids of a density other than 1g/cm³If the liquid to be transported has a density not equal1 g/cm³, then the bracket spacing in the table aboveshould be multiplied by the factor given in the followingtable.

Density of the flu-id in g/cm³ 

Type of fluid  Factor for pipebracket spacing 

1.00 Water 1.00

1.251.501.752.00

Other 0.960.920.880.84

≤ 0.01 Gaseous 1.30 for SDR111.47 for SDR17.6 andSDR17

Page 7: Pipe bracket spacing and support of Arranging fixed points ...assistance, please contact your nearest GF representa-tive. 218 Pipe bracket spacing for COOL-FIT ABS pipes Liquids with

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PP-R pipes with liquids with a density of 1 g/cm³d  mm 

Pipe bracket intervals L for SDR 11 pipes  in mm at pipe wall temperature: 

  ≤20 °C  30 °C  40 °C  50 °C  60 °C  70 °C  80 °C 

16 500 475 450 425 425 400 375

20 525 500 500 475 450 425 425

25 600 575 575 550 525 500 500

32 725 700 675 650 650 600 575

40 825 800 800 750 725 700 650

50 950 925 900 875 825 775 750

63 1100 1075 1050 1025 975 925 900

75 1150 1150 1100 1050 1000 975 950

90 1250 1200 1150 1150 1100 1050 1000

110 1400 1350 1300 1300 1200 1125 1050

125 1500 1450 1450 1350 1300 1200 1150

140 1600 1550 1500 1450 1350 1275 1200

160 1700 1650 1600 1500 1450 1350 1300

180 1750 1750 1650 1600 1500 1425 1350

200 1900 1800 1750 1650 1600 1500 1450

225 2000 1900 1850 1750 1700 1600 1500

250 2100 2050 1950 1900 1800 1700 1600

315 2350 2300 2200 2150 2050 1950 1850

355 2500 2425 2350 2250 2125 2050 1950

400 2650 2575 2500 2400 2275 2175 2050

450 2850 2775 2700 2575 2475 2325 2200

500 3075 3000 2875 2775 2625 2500 2350

For other SDR multiply the values given in the table withthe following factor:

SDR17 and SDR17.6 with 0.91

The pipe bracket spacing given in the table may be in-creased by 30 % in the case of vertical pipe runs, i. e.multiply the values given by 1.3.PP-R pipes with fluids of a density other than 1g/cm³If the liquid to be transported has a density not equal1 g/cm³, then the bracket spacing in the table aboveshould be multiplied by the factor given in the followingtable.

Density of the flu-id in g/cm³ 

Type of fluid  Factor for pipebracket spacing 

1.00 Water 1.00

1.251.501.752.00

Other 0.960.920.880.84

≤ 0.01 Gaseous 1.30 for SDR111.47 for SDR17.6 andSDR17

Page 8: Pipe bracket spacing and support of Arranging fixed points ...assistance, please contact your nearest GF representa-tive. 218 Pipe bracket spacing for COOL-FIT ABS pipes Liquids with

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Pipe bracket spacing for PVC pipesPVC-U pipes with liquids with a density of 1 g/cm³d  DN  Pipe bracket intervals L for SDR21 / S 10 /

PN10 pipes   in mm at pipe wall temperature:  

mm  inch  ≤20 °C   30 °C   40 °C   50 °C  60 °C  16 2025 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400

3/8 ½ ¾ 1 1¼ 1½ 2 2½3 4 -5 6 --8-1012 14 16

950 1100 1200 1350 1450 1600 1800 2000 2200 2400 2550 2700 2900 3100 3250 3450 3650 3750 4100 4300 4600

900 1050 1150 1300 1400 1550 1750 1900 2100 2300 2450 2600 2800 2950 3150 3300 3500 3700 3900 4200 4450

850 1000 1050 1250 1350 1500 1700 1850 2000 2250 2400 2500 2700 2850 3000 3200 3350 3550 3750 4000 4250

750 900 950 1100 1250 1400 1550 1700 1850 2050 2200 2300 2500 2650 2800 2950 3100 3300 3500 3700 3950

600 700 750 900 1000 11501300 1450 1550 1750 1850 1950 2100 2200 23502500 2600 2750 2950 3100 3300

For other SDR / PN multiply the values given in the ta-ble with the following factor:SDR51 / S25 / PN4 with 0.83SDR34.3 / S16.7 / PN6 with 0.90SDR13.6 / S 6.3 / PN16 with 1.08SDR11 / S 5 / PN20 with 1.15

The pipe bracket spacing given in the table may be in-creased by 30 % in the case of vertical pipe runs, i. e.multiply the values given by 1.3.PVC-U pipes with fluids of a density other than1 g/cm³If the liquid to be transported has a density not equal1 g/cm³, then the bracket spacing in the table aboveshould be multiplied by the factor given in the followingtable.

Density of the flu-id in g/cm³ 

Type of fluid  Factor for pipebracket spacing 

1.00 Water 1.00

1.251.501.752.00

Other 0.960.920.880.84

≤ 0.01 Gaseous 1.42 for SDR21 / S8 / PN101.30 for SDR13.6 / S6.3 / PN161.20 for SDR11 / S5 / PN20

Page 9: Pipe bracket spacing and support of Arranging fixed points ...assistance, please contact your nearest GF representa-tive. 218 Pipe bracket spacing for COOL-FIT ABS pipes Liquids with

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PVC-C pipes with liquids with a density of 1 g/cm³d mm  Pipe bracket intervals L for SDR21 / S10 / PN10 pipes in mm at pipe

wall temperature:   ≤20 °C  30 °C  40 °C  50 °C  60 °C  70 °C  80 °C 

16 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 350 400

1000 1150 1200 1350 1500 1650 1850 2050 2250 2500 2650 2800 3000 3150 3350 3550 3750 3950 4200 4450 4750

950 1100 1150 1250 1400 1600 1750 1950 2100 2350 2500 2650 2850 3000 3150 3350 3550 3750 4000 4250 4500

900 1025 1100 1200 1300 1500 1650 1850 2000 2200 2350 2500 2700 2850 3000 3200 3350 3550 3750 4000 4250

850 950 1000 1100 1250 1400 1600 1750 1900 2100 2250 2350 2550 2700 2850 3000 3150 3350 3550 3800 4000

750 875 900 1000 1150 1300 1500 1650 1800 1950 2100 2200 2400 2500 2650 2800 3000 3150 3350 3550 3750

675 775 800 900 1050 1200 1350 1500 1650 1800 1950 2050 2200 2300 2450 2600 2750 2900 3050 3250 3450

600 700 700 800 900 1100 1250 1350 1500 1650 1750 1850 2000 2100 2200 23502500 2650 2800 2950 3150

For other SDR multiply the values given in the table withthe following factor:

SDR13.6 / S6.3 / PN16 with 1.08SDR11 / S5 / PN20 with 1.12

The pipe bracket spacing given in the table may be in-creased by 30 % in the case of vertical pipe runs, i. e.multiply the values given by 1.3.PVC-C pipes with fluids of a density other than1 g/cm³If the liquid to be transported has a density not equal1 g/cm³, then the bracket spacing in the table aboveshould be multiplied by the factor given in the followingtable.

Density of the flu-id in g/cm³ 

Type of fluid  Factor for pipebracket spacing 

1.00 Water 1.00

1.251.501.752.00

Other 0.960.920.880.84

≤ 0.01 Gaseous 1.42 for SDR21 / S8 / PN101.30 for SDR13.6 / S6.3 / PN161.20 for SDR11 / S5 / PN20

Page 10: Pipe bracket spacing and support of Arranging fixed points ...assistance, please contact your nearest GF representa-tive. 218 Pipe bracket spacing for COOL-FIT ABS pipes Liquids with

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Pipe bracket spacing for PVDF pipesLiquids with a density of 1 g/cm³d  mm 

Pipe bracket spacing L for pipes  PN16 / SDR21  in mm at pipe wall temperature: 

  ≤20 °C  30 °C  40 °C  50 °C  60 °C  70 °C  80 °C  100 °C  120 °C  140 °C 

16 20 25 32 40 50

725 850 950 1100 1200 1400

700 800 900 1050 1150 1350

650 750 850 1000 1100 1300

600 750 800 950 1050 1200

575700 750 9001000 1150

550650 700 850 950 1100

500 600 675 800 900 1000

450500 600 700 750 900

400450 500 600 650 750

300 400 450 500 550 600

d  mm 

Pipe bracket spacing L for pipes   PN10 / SDR33  in mm at pipe wall temperature: 

  ≤20 °C  30 °C  40 °C  50 °C  60 °C  70 °C  80 °C  100 °C  120 °C  140 °C 

63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450

1400 1500 1600 1800 1900 2000 2150 2300 2400 2550 2650 2850 3000 3200 34003650

1350 1450 1550 1750 1850 1950 2100 2200 2350 2500 2600 2750 2950 3100 33003550

1300 1400 1500 1700 1800 1900 2050 2150 2250 2400 2500 2650 2850 3000 32003450

1250 1350 1450 1650 1700 1800 1950 2050 2150 2300 2400 2550 2750 2850 30503300

1200 1300 1400 1550 1650 1750 1850 1950 2100 2200 2300 2450 2600 2750 29503200

1150125013501500160017001800190020002100220023502500265028003000

1100120013001450150016001700180019002000210022502400250026502850

950105011001250135014501550160017001800190020002150225024002600

8008509501100120012501350140015001600170018001900200021002250

650700850950100010501150120013001400150016001650175018001900

For other PN / SDR multiply the values given in the ta-ble (diameter ≥ d63) with the following factor:PN16 / SDR33 with 1.08

Pipe bracket spacing for lines running vertically can beincreased by 30 % with respect to the values in the ta-ble, i. e. table values multiplied by 1.3.Fluids of a density other than 1 g/cm³If the liquid to be transported has a density not equal1 g/cm³, then the bracket spacing in the table aboveshould be multiplied by the factor given in the followingtable.

Density of thefluid in g/cm³ 

Type of fluid  Factor for pipe brack-et spacing 

1.00 Water 1.00

1.251.501.752.00

Other 0.960.920.880.84

≤ 0.01 Gaseous 1.48 for SDR33 / PN101.36 for SDR21 / PN16

Page 11: Pipe bracket spacing and support of Arranging fixed points ...assistance, please contact your nearest GF representa-tive. 218 Pipe bracket spacing for COOL-FIT ABS pipes Liquids with

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Pipe bracket spacing plastics pipes in car-riers

Continuous support may be more economical andpracticable than pipe brackets for horizontal or verticalpipework, especially for small diameter pipes and in ar-eas with high temperatures.

In order to avoid inadmissible loadings on the pipeline-s ensure during assembling an overlapping of the carri-ers in the pipe brackets.

The following table indicates the spacing distanceswhen using carriers. These values apply regardless ofthe type of piping material or the temperature.

  d  mm 

Spacing of supports when using carri-ers  mm 

16 20 25 32 40 50 63 75 90 110

1600 1750 1900 2000 2150 2300 2500 2600 2750 2900