piping engineering plant design

7/23/2019 Piping Engineering Plant Design

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Stepping ahead in technology innovation

PIPING INSTITUTE OF TECHNOLOGY

&

ANALYSIS SOLUTIONS


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PIPING INSTITUTE OF TECHNOLOGY & ANALYSIS SOLUTIONS

Copy Right 2012 Core Inmech India Pvt Ltd.All Rights ReservedWebsite: www.coreinmech.com

PIPING ENGINEERING & PLANT DESIGN

Chapter 1. Introduction of Piping Industry & Role of Piping Engineer

1.1.Scope of Piping Engineering 1.2.Objectives of Piping Engineering

1.3. Role & responsibilities of Piping Engineer

Chapter 2. International Codes, Standards & Regulations

2.1. ASME Codes 2.2. API 2.3. Other Codes & Standards

Chapter 3. P&IDs Symbols, Piping Specifications and Line Lists

3.1. P&IDs 3.2. Piping and Equipment Designations and Symbols

3.3. Instrumentation Designations and Symbols 3.4. Piping Line Lists

3.5.Bulk/ZeroMaterialTakeOff3.6.PipingDocumentation3.6.DrawingLists

3.6.2.EquipmentList3.6.3. Piping Specifications

Chapter 4. Piping & Pipe Elements

4.1. Piping 4.2. Pipe Manufacture 4.3. Pipe Fabrication Practices

4.3.1. Shop Fabrication 4.3.2. Field Fabrication 4.3.3. Modular Design

4.3.4. Pressure Testing 4.4. Pipe Designation 4.5. Fittings 4.5.1. Butt Weld Fittings

4.5.2. Threaded and Socket Weld Fittings 4.6. Branch Connections

4.7. Flanges 4.8. Gaskets 4.9. Shop Inspection

Chapter 5. Piping Material

5.1. Basic Piping Materials 5.2. PT-Ratings 5.3. Preparation of Branch Table

5.4. Valve data sheets 5.5. Piping Materials Specification

5.6. Reinforcement Branch Calculation


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Chapter 6. Valves

6.1. Types of Valves & Function 6.2. Gate Valves 6.3. Globe Valves 6.4. Ball Valves

6.5. Types of Check Valves 6.5.1. Swing Check Valves 6.5.2. Lift Disc Check Valves

6.5.3. Ball Check Valves 6.5.4. Wafer Check Valves 6.5.5. Silent Check Valves

6.6. Butterfly Valves 6.7. Diaphragm Valves 6.8. Pinch Valves 6.9. Plug Valves

6.10. Valve Symbols 6.11. Valve Dimensions

Chapter 7. Isometrics

7.1. Isometrics. 7.2. Manual Isometric Drafting Guidelines.

7.3. Dimensioning Isos. 7.4. Bills of Material (BOM/MTO)

7.5. Standards and Specs. 7.6. Fabrication Isometrics. 7.7. Assignment.

Chapter 8. Instrumentation

8.1. Temperature Measurement 8.2. Pressure Measurement 8.3. Level Measurement

8.3.1.

Level Gauges

8.3.2. Level Controllers 8.4. Flow Instruments 8.5. Control Valves

8.6. Relief (Pressure Safety) Valves 8.7. Instrumentation Check List

Chapter 9. Pipe Supports

9.1. Pipe Supporting Systems 9.2. Recommended Pipe Spans 9.3. Pipe Spacing

9.4. Pipe Shoes 9.5. Base Ells and Dummy Legs 9.6. Pipe Guides 9.7. Limit Stops

9.8. Rod Hangers 9.9. Variable Spring Hangers 9.10. Constant Load Hangers

9.11. Snubbers 9.12. Sway Brace 9.13. Rigid Strut9.14. Sliding Plates

Chapter 10. Steam Piping

10.1. Steam Piping 10.2. Steam Traps 10.3. Steam Trap Selection 10.4. Steam Control Sets

10.5. Steam Tracing 10.6. Hose Stations


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Chapter 11. Plot Plans and Equipment layout

11.1. Plot Plans and Equipment Layout 11.2. Major Roles of a Plot Plan

11.3. Economy of Plot Plans 11.4. Equipment Layout 11.5. Process Plant Definitions

11.6. Basic Objectives of Spacing Design 11.7. Deviations from Spacing Standards

11.8. General Layout 11.9. Fired Heaters 11.10. Pressure Vessels 11.11. Heat Exchangers

11.12. Storage Tanks 11.13. Equipment Stacking 11.14. Preventative Maintenance

Chapter 12. Pipe-racks

12.1. Pipe-racks 12.2. Planning the Pipe-rack

12.3. Change Elevation when Changing Direction

12.4. Determining the Elevation of a Single Rack 12.5. Pipe Spans

12.6. Pipe-rack Width and Bent Spacing 12.7. Grouping of Lines on a Rack

12.8. Pipe-rack Design and Geometry 12.9. Fireproofing the Pipe rack Steel

12.10. Multi Level Racks 12.11. Routing Hot Lines on a Rack 12.12.Pipe Routing Priorities

12.13. Trenched Piping 12.14. Underground Piping 12.15. Check List for Pipe-racks

Chapter 13. Pumps

13.1. Centrifugal Pumps 13.2. ANSI End Suction Pump 13.3.API 610 End Suction Pump

13.4. Pump Piping 13.5. Cavitations 13.6. Pump Curves 13.7. Pump Calculation

13.8. Horizontal Pumps Location and Layout 13.9.Vertical Inline Pumps

13.10. Piping at Pumps Suction 13.11. Piping at Pumps General

13.12. Piping at Double Suction Pumps 13.13. Pump Foundations and Alignment

13.14. Piping at Parallel Pumps 13.15. Positive Displacement Pumps (PD Pumps)

13.16. Steam Turbines 13.17. Forces and Moments on Pump Nozzles


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13.18. Check List for Pump Piping

Chapter 14. Heat Exchangers

14.1. Exchanger Types 14.2. Shell and Tube Exchangers

14.3. Spacing at Shell and Tube Exchangers 14.4. Stacked Shell and Tube Exchangers

14.5. Maintenance Requirements 14.6. Piping at Shell and Tube Exchangers

14.7. Reboilers 14.8. Horizontal Reboilers Piping 14.9. Vertical Reboilers Piping

14.10. Double Pipe Exchangers 14.11. Plate Heat Exchangers 14.12. Fin Fans (Air Coolers)

Chapter 15. Horizontal Drums

15.1. Horizontal Vessels and Drums 15.2.Vessel Boots and Weirs

15.3. Nozzle Orientation 15.4. Platforms 15.5.Horizontal Drum Spacing and Location

15.6. Horizontal Drum Piping

Chapter 16. Storage tanks

16.1. Storage Tanks 16.2. Types of Tank Roofs 16.3. External Floating Roof Tank Drainage

16.4. Foundations 16.5. Stairs and Ladders 16.6.Tank Spacing 16.7. Dyke Design

16.8. Fire Protection 16.9. Offsite Piping 16.10. Piping at Tankage

Chapter 17. Towers and Vertical Vessels

17.1. Towers and Vertical Vessels 17.2. Fractionating Tower

17.3. Basic Distillation Equipment and Operation 17.4.Terminology 17.5. Column Reboilers

17.6. Nozzle Orientation at a Column 17.7. Planning of Tower Nozzles, Internals,

Platforms, Ladders 17.8. Platforms and Ladders 17.9. Piping at Towers


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Chapter 18. Compressors

18.1. Compressor Types 18.2. Reciprocating Compressors

18.3. Reciprocating Compressor Piping 18.4. Pulsation Dampeners 18.5. Piping Notes

18.6. Centrifugal Compressors 18.7. Centrifugal Compressor Piping

18.8. Spacing at Compressors

Chapter 19. Fin Fans (Air Coolers)

19.1. Air Cooled Heat Exchanger (ACHE) 19.2. Air Cooled Heat Exchanger (Rack Mounted)

19.3. Grade Mounted Air Coolers 19.4. ACHE Location 19.5. Ladders and Platforms

19.6. Piping at ACHE

Chapter 20. Thermal Expansion

20.1. Piping Stress Analysis Logic 20.2. Minimum Flexibility Requirements

20.3. Allowable Expansion Stress Range 20.4 Flexibility 20.5. Stress Analysts Function

20.6. Codes and Regulations 20.7. Scope of Code Rules 20.8.

20.9. Building Flexibility into your Layouts 20.10. Loads at Pump

20.11. Loads at Steam turbines 20.12. Loads at Compressors

20.13. Loads at Exchangers 20.14. Loads at Vertical Vessels

20.15 Excessive Thrusts or Moments on Connected Equipment

Chapter 21. Line Sizing

21.1. Calculating Wall Thickness 21.2. Code Formula for Wall Thickness

21.3. Wall Thickness Example Problems 21.4. Friction Loss Calculations for Water

21.5. Friction Loss Calculations for Viscous Fluids

21.6. Friction Loss Calculations for Gases, Vapours, Steam and Air


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Chapter 22. Stress Analysis Using Caesar-II

22.1. Model Creation & Proficient Modelling Technique 22.2. Inputs Features

22.3. Modelling of Bends, Reducer, Valves, Rigid Elements, Control parameters,

Non linearity of Restraints, Connecting Nodes (Cnodes).

22.4. Primary & secondary stresses 22.5. Differences between primary & secondary loads

22.6. Code Equations ASME B31.3 Process Piping

piping engineering plant design

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