Parts Manual

AddressRight™ DA Series Printer DA50S, DA55S

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NOTICE!

SV61832 Revision AFirst Edition, November, 2006©2006 Pitney Bowes Inc.

Due to publication lead times and continuing product development, this manual may not refl ect the latest product confi gurations and recommended service procedures.

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SV61832 Rev. A

SV61832 Rev. A

ContentsFigure 1 Optical Sensor, Timing Belt, USB/Ethernet Board ............................2Figure 2 Optical Sensor, Wiring Harness ........................................................3Figure 3 Drive Pulleys, Roller Assemblies, Timing Belt ..................................4Figure 4 Brake Assemblies, Grounding Straps ...............................................5Figure 5 Thickness Lever, Rubber Foot..........................................................6Figure 6 Rear Frame ......................................................................................7Figure 7 On/Off Switch, Floor Assembly .........................................................8Figure 8 Power Supply ...................................................................................9Figure 9 Printhead Shuttle Assembly ...........................................................10Figure 9a Printhead Shuttle Assembly ........................................................... 11Figure 10 Feed Roller Assembly ....................................................................12Figure 11 Feed Ramp Assembly ....................................................................13Figure 12 Separator Tips ................................................................................14Figure 13 Roller Assemblies, Pulley Assemblies, Transport Motor Assemblies ...........................................................15Figure 14 Floor Assembly, Receiver Sensor...................................................16Figure 15 Main Processor Board, Ground Plate .............................................17Figure 16 Cable Assemblies ...........................................................................18Figure 17 Cable Assemblies ...........................................................................19Figure 18 Covers ............................................................................................20Figure 19 Covers ............................................................................................21Figure 20 LCD Keyboard, Fence Assemblies .................................................22Figure 21 Paper Catch Assembly ...................................................................23 Numerical Part Number Index ...................................................................................24

Table of Contents

SV61832 Rev. A2

CCWS82009 200-0204 566-7115

PART NUMBER DESCRIPTION200-0204 OPTICAL SENSOR566-7115 BELT, TIMINGCCWS82009 USB/ETHERNET

Figure 1 Optical Sensor, Timing Belt, USB/Ethernet Board

3

200-0204 REF WS83011

PART NUMBER DESCRIPTION200-0204 OPTICAL SENSORWS83011 CABLE ASSY, MAIN BOARD TO SHAFT ENCODER

Figure 2 Optical Sensor, Wiring Harness

SV61832 Rev. A4

W699063 W699071

W799209

W600364 W699067 W699108

W700493

W699068

566-7115 REF

PART NUMBER DESCRIPTION566-7115 BELT, TIMINGW600364 IDLER PULLEY, W/BEARINGSW699063 FEED PULLEY ASSYW699067 SHAFT, PULLEY/IDLERW699068 SHAFT, IDLER

PART NUMBER DESCRIPTIONW699071 IDLER PULLEY ASSYW699108 EXIT ROLLER ASSYW700493 PULLEY, TRANSPORT ROLLERW799209 PULLEY, MOTOR

Figure 3 Drive Pulleys, Roller Assemblies, Timing Belt

5

W699121 W699039

W699040

PART NUMBER DESCRIPTIONW699039 STRAP, GROUND/LONGW699040 STRAP, GROUND/SHORTW699121 BRAKE ASSY

Figure 4 Brake Assemblies, Grounding Straps

SV61832 Rev. A6

W600337

W799087

PART NUMBER DESCRIPTIONW600337 LEVER, THICKNESS ADJUSTMENTW799087 FOOT, RUBBER

Figure 5 Thickness Lever, Rubber Foot

7

WS86003

PART NUMBER DESCRIPTIONWS86003 FRAME, REAR

Figure 6 Rear Frame

SV61832 Rev. A8

213-2511 W600919

PART NUMBER DESCRIPTION213-2511 ON/OFF SWITCHW600919 FLOOR WELDMENT ASSY

Figure 7 On/Off Switch, Floor Assembly

9

WS80001220-0218

PART NUMBER DESCRIPTION220-0218 FILTER, RFIWS80001 POWER SUPPLY ASSY

Figure 8 Power Supply

SV61832 Rev. A10

W699062

WS86011

W600903

566-0957CCWS82003

WS84007 W600916

WS86012WS86027

W600499

W600357

WS86026

W700106W699070

WS86019

Figure 9 Printhead Shuttle Assembly

11

PART NUMBER DESCRIPTION566-0957 BELT, TIMINGCCWS82003 BOARD, PRINTHEAD DRIVEW600357 SLED, SERVICE STATIONW600499 SPRING, IDLER TORSIONW600903 IDLER ARM ASSYW600916 WIPER WELDMENT ASSYW699062 EXIT ROLLER ASSYW699070 STRIP, ENCODER/PRINTHEADW700106 SPRING, ENCODER STRIPWS84007 EMITTER, SENSORWS86011 MOTOR/PRINTHEAD ASSYWS86012 SERVICE STATION ASSY, COLOR PRINTHEADSWS86019 HOLDER/PRINTHEAD ASSY, COLORWS86026 HOLDER/PRINTHEAD ASSY, BLACKWS86027 SERVICE STATION ASSY, BLK PRINTHEADS

212-5031 SPRING, COMPRESSIONW600358 PLATFORM SEAL, COLORW600361 SEAL, COLOR PRINTHEADW600362 WIPER, COLOR PRINTHEADW700076 SHAFT, SERVICE STATIONW700093 SPRING, PRINTHEAD LOCATORW700107 SHIELD, SERVICE STATION MOTORW700108 BRACKET, PRINTHEADW700115 RACK, SERVICE STATIONW700119 HOUSING, SERVICE STATION LEFTW700120 HOUSING, SERVICE STATION RIGHTW700176 PAD, SERVICE STATION INKW700186 GEAR, MOTOR DRIVEWS84004 MAINTENANCE MOTOR ASSYWS84011 RECEIVER, SENSORWS84012 RECEIVER, SENSOR

NOT SHOWN

Figure 9a Printhead Shuttle Assembly

SV61832 Rev. A12

WS80033 WG00022

PART NUMBER DESCRIPTIONWG00022 TIRE, MOLDEDWS80033 FEED ROLLER ASSY

Figure 10 Feed Roller Assembly

13

19-0156

WS80018

PART NUMBER DESCRIPTION19-0156 KNOB, KNURLEDWS80018 FEED RAMP/WIRE FORM ASSY

Figure 11 Feed Ramp Assembly

SV61832 Rev. A14

WS86024 19-0156 REF

PART NUMBER DESCRIPTION19-0156 KNOB, KNURLEDWS86024 TIPS, SEPARATOR

Figure 12 Separator Tips

15

WS86013

WS80000W700282

W700493 REF

W600316 592-0039

566-7050

PART NUMBER DESCRIPTION566-7050 BELT, TIMING592-0039 PULLEY, TIMINGW600316 PULLEY ASSY, TENSIONERW700282 ROLLER, TRANSPORTW700493 PULLEY, TRANSPORT ROLLER

PART NUMBER DESCRIPTIONWS80000 SHAFT TRANSPORT ASSYWS86013 TRANSPORT MOTOR ASSY

Figure 13 Roller Assemblies, Pulley Assemblies, Transport Motor Assemblies

SV61832 Rev. A16

W600919 REF WS84011WS84012

PART NUMBER DESCRIPTIONW600919 FLOOR WELDMENT ASSYWS84011 RECEIVER, SENSOR, COLORWS84012 RECEIVER, SENSOR, BLACK

Figure 14 Floor Assembly, Receiver Sensor

17

WS58007 CCWS82000

PART NUMBER DESCRIPTIONCCWS82000 PROCESSOR BOARD, MAINWS58007 PLATE, GROUND

Figure 15 Main Processor Board, Ground Plate

SV61832 Rev. A18

WS83012 WS83013

PART NUMBER DESCRIPTIONWS83012 CABLE ASSY, MAINT MOTOR JUMPERWS83013 CABLE ASSY, SHUTTLE MOTOR JUMPER

Figure 16 Cable Assemblies

19

WS83007

PART NUMBER DESCRIPTIONWS83007 CABLE ASSY, KEYBOARD DISPLAY

Figure 17 Cable Assemblies

SV61832 Rev. A20

WS86002 WS62005

PART NUMBER DESCRIPTIONW600462 BUMPER, SELF ADHESIVE (NOT SHOWN)WS62005 DOOR, TRANSPORTWS86002 FRONT COVER ASSY

Figure 18 Covers

21

W600490 VWS86001

PART NUMBER DESCRIPTIONW600490 COVER, REARWS86001 BASE

Figure 19 Covers

SV61832 Rev. A22

CCWS82002WS58006WS58005

PART NUMBER DESCRIPTIONCCWS82002 KEYBOARD, LCDWS58005 FENCE ASSY, SHORTWS58006 FENCE ASSY, LONG

Figure 20 LCD Keyboard, Fence Assemblies

23

W799092

PART NUMBER DESCRIPTIONW799092 PAPER CATCH ASSY

Figure 21 Paper Catch Assembly

SV61832 Rev. A24

PART NUMBER DESCRIPTION PAGE19-0156 KNOB, KNURLED 13, 14200-0204 OPTICAL SENSOR 2, 3212-5031 SPRING, COMPRESSION 11213-2511 ON/OFF SWITCH 8220-0218 FILTER, RFI 9566-0957 BELT, TIMING 10566-7050 BELT, TIMING 15566-7115 BELT, TIMING 2, 4592-0039 PULLEY, TIMING 15CCWS82000 PROCESSOR BOARD, MAIN 17CCWS82002 KEYBOARD, LCD 22CCWS82003 BOARD, PRINTHEAD DRIVE 10CCWS82009 USB/ETHERNET 2W600316 PULLEY ASSY, TENSIONER 15W600337 LEVER, THICKNESS ADJUSTMENT 6W600357 SLED, SERVICE STATION 10W600358 PLATFORM SEAL, COLOR 11W600361 SEAL, COLOR PRINTHEAD 11W600362 WIPER, COLOR PRINTHEAD 11W600364 IDLER PULLEY, W/BEARINGS 4W600462 BUMPER, SELF ADHESIVE 20W600490 COVER, REAR 21W600499 SPRING, IDLER TORSION 10W600903 IDLER ARM ASSY 10W600916 WIPER WELDMENT ASSY 10W600919 FLOOR WELDMENT ASSY 8, 16W699039 STRAP, GROUND/LONG 5W699040 STRAP, GROUND/SHORT 5W699062 EXIT ROLLER ASSY 10W699063 FEED PULLEY ASSY 4W699067 SHAFT, PULLEY/IDLER 4W699068 SHAFT, IDLER 4W699070 STRIP, ENCODER/PRINTHEAD 10

Numerical Part Number Index

25

PART NUMBER DESCRIPTION PAGEW699071 IDLER PULLEY ASSY 4W699108 EXIT ROLLER ASSY 4W699121 BRAKE ASSY 5W700076 SHAFT, SERVICE STATION 11W700093 SPRING, PRINTHEAD LOCATOR 11W700106 SPRING, ENCODER STRIP 10W700107 SHIELD, SERVICE STATION MOTOR 11W700108 BRACKET, PRINTHEAD 11W700115 RACK, SERVICE STATION 11W700119 HOUSING, SERVICE STATION LEFT 11W700120 HOUSING, SERVICE STATION RIGHT 11W700176 PAD, SERVICE STATION INK 11W700186 GEAR, MOTOR DRIVE 11W700282 ROLLER, TRANSPORT 15W700493 PULLEY, TRANSPORT ROLLER 4, 15W799087 FOOT, RUBBER 6W799092 PAPER CATCH ASSY 23W799209 PULLEY, MOTOR 4WG00022 TIRE, MOLDED 12WS58005 FENCE ASSY, SHORT 22WS58006 FENCE ASSY, LONG 22WS58007 PLATE, GROUND 17WS62005 DOOR, TRANSPORT 20WS80000 SHAFT TRANSPORT ASSY 15WS80001 POWER SUPPLY ASSY 9WS80018 FEED RAMP/WIRE FORM ASSY 13WS80033 FEED ROLLER ASSY 12WS83007 CABLE ASSY, KEYBOARD DISPLAY 19WS83011 CABLE ASSY, MAIN BOARD TO SHAFT ENCODER 3WS83012 CABLE ASSY, MAINT MOTOR JUMPER 18WS83013 CABLE ASSY, SHUTTLE MOTOR JUMPER 18WS84004 MAINTENANCE MOTOR ASSY 11WS84007 EMITTER, SENSOR 10

Numerical Part Number Index

SV61832 Rev. A26

PART NUMBER DESCRIPTION PAGEWS84011 RECEIVER, SENSOR, COLOR 11, 16WS84012 RECEIVER, SENSOR, BLACK 11, 16WS86001 BASE 21WS86002 FRONT COVER ASSY 20WS86003 FRAME, REAR 7WS86011 MOTOR/PRINTHEAD ASSY 10WS86012 SERVICE STATION ASSY, COLOR PRINTHEADS 10WS86013 TRANSPORT MOTOR ASSY 15WS86019 HOLDER/PRINTHEAD ASSY, COLOR 10WS86024 TIPS, SEPARATOR 14WS86026 HOLDER/PRINTHEAD ASSY, BLACK 10WS86027 SERVICE STATION ASSY, BLACK PRINTHEADS 10

Numerical Part Number Index

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PB Form SV61832 Rev. A 11/06