pitpro 107cc 3 valve parts list

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ENGINE PARTS – 107cc, 3 v Distributed by PITBIKE AB SWEDEN www.pitbike.se

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Page 1: PITPRO 107cc 3 valve Parts list

ENGINE PARTS – 107cc, 3 v

Distributed by

PITBIKE ABSWEDEN

www.pitbike.se

Page 2: PITPRO 107cc 3 valve Parts list

ContentE01 – CYLINDER HEAD KITE02 – CYLINDER HEADE03 – CAMSHAFT & VALVEE04 – TIMING CHAINE05 – CRANKCASE & PUMPE06 – CRANKSHAFT & PISTONE07 – CRANKCASE, COVER LhE08 – LEFT COVERE09 – CLUTCH ASSYE10 – GEARSHIFT DRUME11 – START ASSY.E12 – TRANSMISSION SHAFTE13 – PUMP ASSYE14 – FILTER ASSY

Page 3: PITPRO 107cc 3 valve Parts list

PITPRO 107cc, 3 valve

S/N Part No Description QuantityE01-1 12101-003-0000 Cylinder Body 1E01-2 12009-003-0001 Gasket, Cylinder 1E01-3 1220A-S97-0000 Cylinder Head Set 1E01-4 12213-B01-0001 Intake Valve Guide 2E01-5 12214-B01-0001 Exhaust Valve Guide 1E01-6 1207A-003-0000 Gasket, Cylinder Head 1E01-7 91162-069-0000 Dowel Pin 9x14 4E01-8 JH70.20160 Stud 2E01-9 12005-037-0000 Bolt M6x20 3E01-10 JH70.20134 Sleeve 1E01-11 JH70.20128 Sleeve 1E01-12 JH70.20127 Rectangular Ring 3E01-13 JH70.20130 Rectangular Ring 1

S/N Part No Description QuantityE01-14 91230-B01-0000 O-Ring 3E01-15 JH70.20135 Ring 1

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Page 4: PITPRO 107cc 3 valve Parts list

PITPRO 107cc, 3 valve

Copyright PITBIKE AB, Sweden

S/N Part No Description QuantityE02-1 12231-003-0000 Cover, Cylinder Head 1E02-2 12232-003-0000 Gasket Cylinder Head 1E02-3 12311-003-0002 Left Cover, Cylinder Head 1E02-4 12319-003-0000 Ring 1E02-5 12241-S97-0000 Right cover, Cylinder Head 1E02-6 12244-003-0000 Ring 1E02-7 12301-003-0000 Intake Valve Cover 1E02-8 12303-003-0000 Ring, Intake Valve Cover 1E02-9 12302-003-0000 Exhaust Valve Cover 1E02-10 12304-003-0001 Ring, Exhaust Valve Cover 1E02-11 33300-B01-0100 Spark Plug 1E02-12 90435-076-0000 Washer 3E02-13 90436-076-0000 Washer 1

S/N Part No Description QuantityE02-14 12001-076-0000 Nut M7 4E02-15 Cap Nut 1E02-16 92140-06020 Cap Nut 4E02-17 92140-06016 Cap Nut 4E02-18 Gasket, Inlet pipe 1E02-19 12401-F37-0000 Inlet Pipe 1E02-20 12401-076-0100 Gasket 1E02-21 12405-076-0000 Gasket, Carburettor 1E02-22 92140-06025 Cap Nut 4E02-23 Cylinder Head 1

Page 5: PITPRO 107cc 3 valve Parts list

PITPRO 107cc, 3 valve

S/N Part No Description QuantityE03-1 1415A-S97-0000 Position Plate Comp 1E03-2 1411A-S97-0000 Camshaft Comp 1E03-3 14404-003-0001 Shaft, Intake Rocker Arm 1E03-4 14403-003-0000 Intake Rocker Arm 1E03-5 14404-B01-0000 Shaft of the Rocker Arm 1E03-6 14405-003-0000 Exhaust Rocker Arm 1E03-7 JH70.20110 Adjustment screw 3E03-8 JH70.20109 Adjustment nut 3E03-9 14702-003-0001 Spring upper retainer 3E03-10 14701-B01-0000 Valve Cotter 3E03-11 14707-003-0000 Spring lower retainer 3E03-12 14703-003-0001 Spring valve 2E03-13 14704-003-0001 Spring valve 1

S/N Part No Description QuantityE03-14 14711-003-0001 Intake Valve 2E03-15 14704-003-0100 Exhaust Valve 1E03-16 14705-B01-0000 Valve Steam Seal 3

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Page 6: PITPRO 107cc 3 valve Parts list

PITPRO 107cc, 3 valve

S/N Part No Description QuantityE04-1 JH70-20123 Timing Driven Sprocket 1E04-2 JH70-20122 Timing Chain 1E04-3 JH70-20470 Tensioning Arm 1E04-4 1451A-061-0000 Tensioner Roller 1E04-5 JH70.20425 Screw 1E04-6 JH70.20415 Spring 1E04-7 JH70.20460 Adjusting Rod 1E04-8 JH70.20416 Cap 1E04-9 14562-061-0000 Guide Wheel 1E04-10 JH70.20125 Pivot, Guide Wheel 1E04-11 452A-037-0000 Roller 1E04-12 14522-037-0000 Roller Pivot 1E04-13 JH70.20413 Sealing Plug 1

S/N Part No Description QuantityE04-14 JH70.20124 Bolt 3E04-15 JH70.20414 Gasket, Tensioner 1E04-16 90401-C20-00 Gasket 1E04-17 JH70.20126 Gasket 1E04-18 92140-06025B Bolt 1

Copyright PITBIKE AB, Sweden

Page 7: PITPRO 107cc 3 valve Parts list

PITPRO 107cc, 3 valve

S/N Part No Description QuantityE05-1 11101-S97-0000 Crankcase, Right 1E05-2 11009-S76-0000 Crankcase Gasket 1E05-3 11201-S97-0000 Crankcase, Left 1E05-4 JH70.20423 Exhaust Pipe 1E05-5 JH70.20428 Pipe Clamp 1E05-6 JH70.20420 Clamp 1E05-7 11005-S97-0000 Bolt (A) 2E05-8 11012-S97-0000 Bolt (B) 2E05-9 JH70.20412 Washer 1E05-10 Q/QD921.1-87 Dowel PIN92401-10014 2E05-11 JH70.20411 Drain Plug 1E05-12 92140-0606B Bolt 2E05-13 92140-06050B Bolt 1

S/N Part No Description QuantityE05-14 92140-06065B Bolt 4E05-15 JH70.20465 Oil Seal 1E05-16 JH70.20438 Oil Seal 1

Copyright PITBIKE AB, Sweden

Page 8: PITPRO 107cc 3 valve Parts list

PITPRO 107cc, 3 valve

S/N Part No Description QuantityE06-1 13000-S97-0000 Crankshaft assy 1E06-2 13111-S97-0000 Piston Ring Kit (A) 1E06-2 13120-S97-0000 Piston Ring Kit (seal) 1E06-2 13112-S97-0000 Piston Ring Kit (B) 1E06-3 13201-003-0000 Piston 1E06-4 13102-003-0000 Piston Pin 1E06-5 JH70.20304 Circlip. Piston Pin 2E06-6 13216-C20-0000 Connecting Rod 1E06-7 13212-S97-0000 Crankshaft Rh 1E06-8 13211-043-0000 Crankshaft Lh 1E06-9 13215-C20-0000 Crankshaft Pin 1E06-10 13001-A25-0000 Woodruff Key 1E06-11 15108-S97-0000 Balance Driver Gear 1

S/N Part No Description QuantityE06-12 GB/T276-94 Bearing 6304 2E06-13 13214-C20-0000 Bearing, Connecting rod 1E06-14 22101-034-0000 Primary Drive Gear 1

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Page 9: PITPRO 107cc 3 valve Parts list

PITPRO 107cc, 3 valve

S/N Part No Description QuantityE07-1 11333-S97-0000 Crankcase Cover Rh 1E07-2 11019-S97-0000 Gasket, Crankcase 1E07-3 92401-08012 Dowel Pin 2E07-4 92140-06040B Bolt 5E07-5 92140-06050B Bolt 1E07-6 92140-06080B Bolt 2E07-7 11302-C30-0000 Oil Dip Stick 1E07-8 JH70.20212 O-ring 1E07-9 JH70.20230 Oil Seal 1E07-10 11319-S97-0000 Clamp. Clutch Cable 1E07-11 1134A-064-0000 Operating Shaft, Clutch 1E07-12 11341-064-0000 Spring 1E07-13 91104-064-0000 Oil Seal 12x18x15 1

S/N Part No Description QuantityE07-14 11304-S97-0000 Pipe, Guide Oil 1

Copyright PITBIKE AB, Sweden

Page 10: PITPRO 107cc 3 valve Parts list

PITPRO 107cc, 3 valve

Copyright PITBIKE AB, Sweden

S/N Part No Description QuantityE08-1 11401-S97-0000 Cover, Crankcase, Lh 1E08-2 JH70.30100 Magneto 1E08-3 JH70.30131 Rotor 1E08-4 JH70.30101 Stator Set 1E08-5 JH70.20313 Nut 1E08-6 JH70.30104 Oil Seal 1E08-7 JH70.30103 O-ring 1E08-8 JH70.20469 O-ring 1E08-9 GB819-85 Screw 2E08-10 JH70.20015 Bolt 1E08-11 JH70.20014 Gasket 2E08-12 Gasket 1

S/N Part No Description Quantity

Page 11: PITPRO 107cc 3 valve Parts list

PITPRO 107cc, 3 valve

S/N Part No Description QuantityE09-1 2130A-S97-0000 Clutch Cover Assy. 1E09-2 21146-005-0000 Dowel Ring 1E09-3 2101A-S97-0000 Clutch Hub 1E09-4 2120A-A25-0000 Clutch Plate 4E09-5 21002-A25-0000 Plate 3E09-6 21004-034-0000 Inter Plate 1E09-7 21402-034-0000 End Cover 1E09-8 GB/T276-94 Bear 6000 1E09-9 21401-S97-0000 Clutch Spring 4E09-10 21403-034-0000 Rod Clutch 1E09-11 GB5781-86 Bolt M6x25 4E09-12 90202-034-0000 Screw 1E09-13 JH70.20512 Washer 1

S/N Part No Description QuantityE09-14 21148-005-0000 Spline Washer 1E09-15 Clutch Assy 1

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Page 12: PITPRO 107cc 3 valve Parts list

PITPRO 107cc, 3 valve

S/N Part No Description QuantityE10-1 JH70.20624 Shift Fork 2E10-2 JH70.20621 Guide Pin 2E10-3 JH70.20623 Clamp, Spring 2E10-4 23201-041-0000 Shift Drum 1E10-5 23213-029-0000 Contacts, Neutral Indicator 1E10-6 23311-029-0000 Position Plate 1E10-7 JH70.20619 Pin, Position Plate 5E10-8 2331A-029-0000 Position Plate Assy. 1E10-9 JH70.20403 Spring, Position Plate 1E10-10 JH70.20626 Washer 1E10-11 2351A-S05-0100 Shifter Assy. 1E10-12 JH70.20627 Spring 1E10-13 23302-005-0000 Torsion Spring 1

S/N Part No Description QuantityE10-14 JH70.20404 Stop Screw 1E10-15 23309-C20-0000 Cap Screw 1E10-16 90603-C20-0000 Pin 3x8,5 2E10-17 11003-037-0000 Screw 1E10-18 2301A-037-0001 Oil Seal, Neutral Indicator 1E10-19 GB70-85 Screw M6x12 1E10-21 Shifter Drum Assy. 1E10-22 Shifter Assy. 1

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Page 13: PITPRO 107cc 3 valve Parts list

PITPRO 107cc, 3 valve

S/N Part No Description QuantityE11-1 Start Gear 1E11-2 Ratchet 1E11-3 Start Shaft 1E11-4 Spring 1E11-5 Spring Seat, Ratchet 1E11-6 24116-S97-0000 Guide, Ratchet 1E11-7 Reset Spring, Start 1E11-8 Spring Seat, Start Shaft 1E11-9 GB5783-86 Bolt M6x20 2E11-10 Washer 1E11-11 Washer 2E11-12 Washer 3E11-13 Snap Ring 1

S/N Part No Description QuantityE11-14 24000-S97-0000 Start Shaft Assy. 1E11-15 Spring Cover 1E11-16 Washer 14 2

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Page 14: PITPRO 107cc 3 valve Parts list

PITPRO 107cc, 3 valve

Copyright PITBIKE AB, Sweden

S/N Part No Description QuantityE12-1 22201-S97-0000 Main Shaft 1E12-2 22202-S97-0000 Countershaft 1E12-3 Free Pinion 1E12-4 Bush 1E12-5 Pinion 1E12-6 Gear Pinion 1E12-7 Main Gear Pinion 1E12-8 Pinion 1E12-9 Pinion 1E12-10 Gear Pinion 1E12-11 22401-B10-0000 Sprocket 1E12-12 GB894.1-86 Fixing Ring, Sprocket 1E12-13 Bearing 6001 1

S/N Part No Description QuantityE12-14 Bearing 6002 1E12-15 Bearing 6003 2E12-16 Washer 1E12-17 Spline Washer 1E12-18 Spline Washer 3E12-19 Spline Washer 2E12-20 GB5783-86 Bolt M6x8 2E12-21 Washer 1E12-22 Circlip 4E12-23 Conveying Gears, Start 1E12-24 Circlip 1E12-25 Pinion Bushing 1

Page 15: PITPRO 107cc 3 valve Parts list

PITPRO 107cc, 3 valve

S/N Part No Description QuantityE13-01 15100-S97-0000 Oil Pump Assy. 1E13-02 15105-S97-0000 Driven Gear 1E13-03 15103-S97-0000 Inner Rotor, Oil Pump 1E13-04 15104-S97-0000 Outer Rotor, Oil Pump 1E13-05 JH70.20447 Oil Gauze Filter 1E13-06 92140-05010 Bolt 2E13-07 GB896-86 Collar 5 1E13-08 92140-06035B Bolt 1E13-09 92140-06040B Bolt 2E13-10 GB119-87 Pin Shaft Ø 2,5x10 1E13-11 GB119-87 Pin Shaft Ø 3x16 1E13-12 15102-076-0000 Oil Pump Cover 1E13-13 15107-076-0000 Oil Pump Shaft 1

S/N Part No Description QuantityE13-14 92401-08014 Dowel Pin 2E13-15 15101-S97-0000 Body, Oil Pump 1

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Page 16: PITPRO 107cc 3 valve Parts list

PITPRO 107cc, 3 valve

S/N Part No Description QuantityE14-01 1521A-034-0000 Rotor, Oil Filter 1E14-02 JH70.20512 Ring 1E14-03 JH70.20511 Nut 1E14-04 15209-034-0000 Gasket, Oil Filter Cover 1E14-05 15202-034-0001 Cover, Oil Filter 1E14-06 15208-034-0002 Oil Seal 1E14-07 GB819-85 Screw M5x12 4

S/N Part No Description QuantityE03-14

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