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M212200EN-B Installation and Maintenance Guide Vaisala Power Junction Box PJB480

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Page 1: PJB480 Installation and Maintenance Guide M212200EN-B · 2019. 6. 17. · 3 Flat washer A6 DIN125 A4 (4 pcs) 4 Round sleeve spacer M6, D10/6.4 L10, AISI 304 (4 pcs) (only included

M212200EN-B

Installation andMaintenance Guide

Vaisala Power Junction BoxPJB480

Page 2: PJB480 Installation and Maintenance Guide M212200EN-B · 2019. 6. 17. · 3 Flat washer A6 DIN125 A4 (4 pcs) 4 Round sleeve spacer M6, D10/6.4 L10, AISI 304 (4 pcs) (only included

PUBLISHED BY

Vaisala Oyj

Vanha Nurmijärventie 21, FI-01670 Vantaa, Finland

P.O. Box 26, FI-00421 Helsinki, Finland

+358 9 8949 1

Visit our Internet pages at www.vaisala.com.

© Vaisala Oyj 2019

No part of this document may be reproduced,published or publicly displayed in any form or byany means, electronic or mechanical (includingphotocopying), nor may its contents be modified,translated, adapted, sold or disclosed to a thirdparty without prior written permission of thecopyright holder. Translated documents andtranslated portions of multilingual documents arebased on the original English versions. Inambiguous cases, the English versions areapplicable, not the translations.

The contents of this document are subject tochange without prior notice.

Local rules and regulations may vary and theyshall take precedence over the information

contained in this document. Vaisala makes norepresentations on this document’s compliancewith the local rules and regulations applicable atany given time, and hereby disclaims any and allresponsibilities related thereto.

This document does not create any legallybinding obligations for Vaisala towards customersor end users. All legally binding obligations andagreements are included exclusively in theapplicable supply contract or the GeneralConditions of Sale and General Conditions ofService of Vaisala.

Page 3: PJB480 Installation and Maintenance Guide M212200EN-B · 2019. 6. 17. · 3 Flat washer A6 DIN125 A4 (4 pcs) 4 Round sleeve spacer M6, D10/6.4 L10, AISI 304 (4 pcs) (only included

Table of Contents

1. About This Document..................................................................................... 31.1 Version Information.............................................................................................31.2 Related Manuals...................................................................................................31.3 Documentation Conventions............................................................................. 31.4 Trademarks...........................................................................................................4

2. Product Overview..............................................................................................52.1 PJB480 Parts........................................................................................................62.2 Safety.................................................................................................................... 82.3 Regulatory Compliances.....................................................................................9

3. Installation.......................................................................................................... 103.1 Protecting with Grease..................................................................................... 103.2 Installing PJB480 on Mast.................................................................................. 113.3 Installing PJB480 on Wall..................................................................................123.4 Grounding PJB480.............................................................................................123.5 Connecting WMT700 to PJB480..................................................................... 133.6 Connecting AC (Mains) Power......................................................................... 143.7 Connecting Signal Cable between PJB480 and AWS430............................ 173.8 Connecting Signal Cable between PJB480 and AWS310 or

AWS310‑SITE...................................................................................................... 19

4. Maintenance....................................................................................................... 21

5. Specifications................................................................................................... 22

Appendix A: PJB480 Wiring with Weather Station................................ 25

Warranty.............................................................................................................29

Technical Support............................................................................................ 29

Recycling............................................................................................................29

Table of Contents

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Page 4: PJB480 Installation and Maintenance Guide M212200EN-B · 2019. 6. 17. · 3 Flat washer A6 DIN125 A4 (4 pcs) 4 Round sleeve spacer M6, D10/6.4 L10, AISI 304 (4 pcs) (only included

PJB480 Installation and Maintenance Guide M212200EN-B

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Page 5: PJB480 Installation and Maintenance Guide M212200EN-B · 2019. 6. 17. · 3 Flat washer A6 DIN125 A4 (4 pcs) 4 Round sleeve spacer M6, D10/6.4 L10, AISI 304 (4 pcs) (only included

1. About This Document

1.1 Version InformationThis document provides instructions for installing and maintaining Vaisala Power JunctionBox PJB480.

Table 1 Document Versions

Document Code Date Description

M212200EN-B June 2019 • Added nominal output power 300 W.• Updated operating environment specifications.

M212200EN-A March 2019 First version of this document.

1.2 Related ManualsTable 2 Related Manuals

Document Code Name

M211786EN Grounding and Lightning Protection in Vaisala Outdoor Installations Technical Reference

M211095EN Vaisala WINDCAPâ Ultrasonic Wind Sensor Series WMT700 User Guide

M211407EN Vaisala Maritime Observation System AWS430 Installation Manual

1.3 Documentation Conventions

Warning alerts you to a serious hazard. If you do not read and followinstructions carefully at this point, there is a risk of injury or even death.WARNING!

Caution warns you of a potential hazard. If you do not read and followinstructions carefully at this point, the product could be damaged or important datacould be lost.

CAUTION!

Note highlights important information on using the product.

Chapter 1 – About This Document

3

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Tip gives information for using the product more efficiently.

Lists tools needed to perform the task.

Indicates that you need to take some notes during the task.

1.4 TrademarksVaisalaâ and WINDCAPâ are registered trademarks of Vaisala Oyj.

All other product or company names that may be mentioned in this publication are tradenames, trademarks, or registered trademarks of their respective owners.

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2. Product Overview

Vaisala Power Junction Box PJB480 provides operational and heating power to VaisalaWINDCAP Ultrasonic Wind Sensor WMT700. PJB480 is designed for demanding conditions,such as maritime use and cold climates.

PJB480 is equipped with two 24 VDC power supplies and has the maximum output powerof 480 W. It provides power for keeping the WMT700 sensor operational and heated, thuspreventing build-up of ice and snow. With PJB480, WMT700 can be fully heated (includingsensor transducers, arms, and body) to keep the sensor functional in the harshest andcoldest environments. PJB480 supports one WMT700.

PJB480 withstands low temperatures, down to −55 °C (−67 °F). Its housing is waterproof(IP66) and made of stainless steel. A mounting plate for wall or bulkhead installation isincluded in the delivery. PJB480 can also be mounted to a mast using an optional APPK‑SETmounting kit.

PJB480 is a durable solution for cold climates and demanding maritime conditions; it iscompliant with IEC 60945 standards. PJB480 can be used with a standalone WMT700 orwith a WMT700 that is part of a Vaisala Automatic Weather Station.

The maximum altitude for operating PJB480 is 2000 m (6 500 ft).

Chapter 2 – Product Overview

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2.1 PJB480 Parts

6

1 2 3 4 5

Figure 1 PJB480, Parts within Enclosure

1 Power switch2 Circuit breaker (2 pcs)3 Surge protector, 230 V4 Power supply, 24 VDC (2 pcs)5 Fuse, 2 A, 5 × 20 mm (0.79 in)6 Mains filter

In addition to items in the delivery, you need the following:

• AC (mains) cable with a minimum cross-section of 3 × 1.5 mm2 (15 AWG)• An external disconnection device (for example, a circuit breaker) for the AC (mains)

power connection• APPK-SET mounting kit for mast installation (optional)

PJB480 Installation and Maintenance Guide M212200EN-B

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• Signal cable with a minimum of 3 wires and a cross‑section of 0.25 mm2 ... 1.5 mm2 /AWG 24 ... AWG 16 (for connecting PJB to weather station, optional)

Since the cables used may vary, PJB480 includes cable glands for fitting different sizes ofcables.

Select the cable gland based on the size of the cable you are using.

1 2 3

456

Figure 2 PJB480 Enclosure Parts

Number inFigure

Part Purpose

1 Cable gland M16×1.5 (2 pcs) For cable diameter range 5 ... 10 mm(0.20 ... 0.39 in).

AC (mains) cable typically fits this cable gland.

2 Cable gland M32×1.5 (2 pcs) For cable diameter 18 ... 25 mm (0.71 ... 0.98 in).

3 Cable gland M20×1.5 (1 pc) For cable diameter range 6 ... 12 mm(0.24 ... 0.47 in).

Wind sensor cables CBL210706-2M andCBL210706-10M fit this cable gland.

4 Cable gland M25×1.5 (3 pcs) For cable diameter range 9 ... 16 mm(0.35 ... 0.63 in).

Chapter 2 – Product Overview

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Number inFigure

Part Purpose

5 Reservation for a cable gland (1 pc) For adding an optional 40 mm (1.57 in) cable gland.

6 Connector (1 pc) For connecting the grounding cable.

2.2 SafetyPJB480 has been tested for safety.

Note the following precautions on the product label:

Warns about electricity and dangerous voltage.

Note the following precautions in documentation:

Do not open the AC/DC power supply unit. There are no user-serviceableparts inside the unit. If the power supply unit is faulty, contact Vaisala.WARNING!

If the equipment is used in a manner not specified by Vaisala, theprotection provided by the equipment may be impaired.WARNING!

Use an AC (mains) cable with a minimum cross‑section of 3 × 1.5 mm2

(15 AWG). Thinner cables can damage sensors or the system.CAUTION!

Do not damage or change the wiring. Incorrect wiring can cause damageand prevent or limit operation.CAUTION!

Improper modification can damage the product or lead to malfunction. Anymodification voids your warranty.CAUTION!

Only qualified maintenance personnel may perform maintenanceprocedures.CAUTION!

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Ground all sensors and route the cables as instructed. Careless installationcan cause damage and prevent or limit operation.CAUTION!

To prevent corrosion and oxidation, use copper paste or equivalent between differentkinds of metal (for example, stainless steel screws and aluminum sensor support arm).

2.3 Regulatory CompliancesThis product is in compliance with the Australian RCM regulation and the followingEuropean Union directives:

• Low Voltage Directive (2014/35/EU)• EMC Directive (2014/30/EU)• RoHS-Directive (2011/65/EU)

Chapter 2 – Product Overview

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3. InstallationThe enclosure can be mounted on a wall, on a bulkhead, or to a mast using the optionalmounting kit. The wiring inside the enclosure is done at the factory. AC (mains) andWMT700 wiring are completed during the installation.

In addition to items in the delivery, you need the following:

• AC (mains) cable with a minimum cross-section of 3 × 1.5 mm2 (15 AWG)• An external disconnection device (for example, a circuit breaker) for the AC (mains)

power connection• APPK-SET mounting kit for mast installation (optional)• Signal cable with a minimum of 3 wires and a cross‑section of 0.25 mm2 ...

1.5 mm2 / AWG 24 ... AWG 16 (for connecting PJB to weather station, optional)

The cable between the wind sensor and PJB480 is included in wind sensor delivery package.

Use an AC (mains) cable with a minimum cross‑section of 3 × 1.5 mm2

(15 AWG). Thinner cables can damage sensors or the system.CAUTION!

To prevent corrosion and oxidation, use copper paste or equivalent on screws andconnector threads.

3.1 Protecting with GreaseIn harsh weather conditions and in saline environments, such as on ships, buoys, and othermarine environments, the connectors are the biggest challenge to corrosion protection.Vaisala recommends that you protect all connectors, especially threads and open screwjoints with protective grease.

Use a non-conductive, non-water-soluble, non-silicone-based grease to protect theinstrument against rust and corrosion. Using grease in joints also helps with opening them infuture.

Do not open any connectors unless the product manual allows you to do so.CAUTION!

Do not touch any sensitive parts when applying grease.CAUTION!

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3.2 Installing PJB480 on Mast

• 5‑mm Allen key

Use 2 sets of the optional APPK-SET mounting kit for the pole mast:

• APPK-SET60: Ø 60 mm (2.36 in) pole mast• APPK-SET75: Ø 75 mm (2.95 in) pole mast• APPK-SET100: Ø 100 mm (3.94 in) pole mast• APPK-SET106: Ø 106 mm (4.17 in) pole mast

Figure 3 Parts of APPK-SET Mounting Kit

1 Hex screw M6×30 DIN912 A4 (4 pcs)2 Spring lock washer A6 DIN127 A4 (4 pcs)3 Flat washer A6 DIN125 A4 (4 pcs)4 Round sleeve spacer M6, D10/6.4 L10, AISI 304 (4 pcs) (only included in APPK-SET106)5 Top clamp plate

Select a location where the enclosure door can be opened easily and the disconnectiondevice is reachable.

1. Measure and mark the place where the clamp is to be installed.

2. Attach the lower clamp to the pole mast.

3. Attach the upper clamp to enclosure.

4. Mount the enclosure to the mast and secure clamp screws firmly.

Chapter 3 – Installation

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3.3 Installing PJB480 on Wall

• Drill• Screws and anchor plugs (6 pcs) selected according to wall material

Select a location where the enclosure door can be opened easily and the disconnectiondevice is reachable.

1. Drill holes into the wall. The distance between the screw holes is marked in the belowimage.

32

5 [

12.7

9]

223 [8.78]

6.5 [0.26]

mm[in]

6.5 [0.26]

120 [4.73]

103 [4.06]

2. Place suitable screws into the drilled holes and attach screws.

3. Lift the enclosure and hang it onto the wall.

4. Tighten the screws.

3.4 Grounding PJB480

Ground all sensors and route the cables as instructed. Careless installationcan cause damage and prevent or limit operation.CAUTION!

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For more information on grounding, see Grounding and Lightning Protection in VaisalaOutdoor Installations Technical Reference.

1. Ground PJB480 with a jacketed grounding cable and a conductive grounding rod.

2

1

1 16 mm2 jacketed grounding cable2 Conductive grounding rod

3.5 Connecting WMT700 to PJB480To connect wind sensor to PJB480, use one of the following cables included in the windsensor delivery package:

• CBL210706-2M, 2 m [6 ft 7 in]• CBL210706-10M, 10 m [32 ft 7 in]

Chapter 3 – Installation

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1. Connect wind sensor and PJB480 as follows:

PJB480 ENCLOSURE

WMT700Wind Sensor

M23-17Connector

5

3

7

4

8

11

6

910

21VIN+

Shield

ORN

RED

GRN

BLKWHT-BLK

WHT-BLU

BRN

Shie

ld

BRN

GRN

32

7 86

32

4

4

6 7 8

Side A

Side B

MCBF2

3

42

1

F3 T

2A

X2

2

1

PE

1

1

10

109

9

5

5

ORN

WH

T-RE

D a

nd R

ED

WH

T-BL

UW

HT-

BLK

and

BLK

BLU

WH

T-O

RN

WH

T-G

RN

Unused wires:WHT-VIO,WHT-PNK,GRY,VIOPNK,WHT-GRYIsolate separately

1314

17

12

1516 PNK

WHT-ORNVIOGRY

WHT-VIO

WHT-RED

WHT-PNK

BLU

WHT-GRN

WHT-GRY

AOUT2RXBTXB

VH+VH+VH -VH -

RXTXBCGNDVIN -

AGNDAOUT1

TXARXA

RXTXAAOUT_REF

Wind sensor cableCBL210706-2M, 2 m [6 ft 7 in]or CBL210706-10M, 10 m [32 ft 7 in]

Do not damage or change the wiring. Incorrect wiring can causedamage and prevent or limit operation.CAUTION!

3.6 Connecting AC (Mains) Power

• Cable cutters• Cable stripper

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Only licensed experts may install electrical components. They mustadhere to local and state legislation and regulations.WARNING!

Do not open the AC/DC power supply unit. There are no user-serviceableparts inside the unit. If the power supply unit is faulty, contact Vaisala.WARNING!

For the AC (mains) power connection, you need an external disconnection device (forexample, a circuit breaker).

• The disconnection device must be rated 16 A or 20 A at 250 VAC, and must conform toany additional local regulations.

• To prevent accidental switching on during installation and maintenance, thedisconnection device must be visible from the enclosure, or lockable with a key.

• The installed enclosure must not block access to the disconnection device. Thedisconnection device must remain easy to operate.

The AC (mains) cable is not included in the delivery. Use an AC (mains) cable with aminimum cross-section of 3 × 1.5 mm2 (15 AWG).

Before connecting the AC (mains) power cable, switch off the power.WARNING!

1. Install the external disconnection device for the AC (mains) power connection.

a. Clearly mark the disconnection device as the disconnection device for the enclosure.

b. Make sure that the external disconnection device is switched off. If possible, lock itinto the OFF position.

c. Lead the AC (mains) cable between the external disconnection device and thepower supply, and connect the cable to the external disconnection device.

2. Remove the transparent protective cover in front of the AC (mains) input assembly.

3. Lead the AC (mains) cable into the enclosure.

Chapter 3 – Installation

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4. Strip approximately 100 mm (3.94 in) of the cable, and cut the phase and neutral wiresto the length of approximately 50 mm (1.97 in). If you are using a stranded wire, addcable ferrules to the ends.

Make sure that the grounding wire is longer than the phase and neutralwires. Under mechanical stress, the grounding wire must be the last to disconnectfrom the protective ground terminal.

CAUTION!

100 [3.94]

50 [1.97]

mm[in]

1

2

3

Number Wire Wire Color(International)

Wire Color(North America)

Maximum Wire Cross-section

1 Phase L Brown Black 10 mm2 (8 AWG)

2 Neutral N Blue White 10 mm2 (8 AWG)

3 GroundingPE/GND

Yellow/Green Green Solid wire:

10 mm2 (8 AWG)

Stranded wire:

6 mm2 (10 AWG)

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5. Connect the (green or yellow/green) grounding wire PE/GND to the protective groundterminal.

1

2 3

1 PE 5

2 PE 6

1 Protective ground terminal2 Terminal 23 Terminal 8

6. Connect phase wire L to terminal 2.

7. Connect neutral wire N to terminal 8 in the mains switch.

3.7 Connecting Signal Cable betweenPJB480 and AWS430

As the signal cable between PJB480 and the weather station, use a shielded, weatherproof,twisted pair cable:

• A minimum 3‑wire cable with a cross‑section of 0.25 mm2 ... 1.5 mm2

(AWG 24 ... AWG 16)• Strip length 10 mm (0.39 in)

Chapter 3 – Installation

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1. Connect the signal cable between PJB480 and AWS430 as follows:

PJB480ENCLOSURE

Weather Station AWS430Enclosure

X1

X2

QSP431SURGE

PROTECTOR

1 Vheat

2 GND

3 Vsupply

4 D+/TXD

5 GND

6 D-/RXD

1 Vheat

2 GND

3 Vsupply

4 D+/TXD

5 GND

6 D-/RXD

WINDRS-485

Signal cable

RS-4

85 D

-

GN

D

RS-4

85 D

+

RS-485 D-

GND

RS-485 D+

Note:Screw removed to isolate GND and chassisIn Ship installations

Shield

Shie

ld32

7 86

32

4

4

6 7 8

Side A

Side B

MCBF2

3

42

1

F3 T

2A

X2

2

1

PE

1

1

10

109

9

5

5

Do not damage or change the wiring. Incorrect wiring can causedamage and prevent or limit operation.CAUTION!

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3.8 Connecting Signal Cable betweenPJB480 and AWS310 or AWS310‑SITE

As the signal cable between PJB480 and the weather station, use a shielded, weatherproof,twisted pair cable:

• A minimum 3‑wire cable with a cross‑section of 0.25 mm2 ... 1.5 mm2

(AWG 24 ... AWG 16)• Strip length 10 mm (0.39 in)

Chapter 3 – Installation

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1. Connect the signal cable between PJB480 and AWS310 as follows:

PJB480ENCLOSURE

Weather Station AWS310Enclosure

X1

X2

QSP431SURGE

PROTECTOR

1 Vheat

2 GND

3 Vsupply

4 D+/TXD

5 GND

6 D-/RXD

1 Vheat

2 GND

3 Vsupply

4 D+/TXD

5 GND

6 D-/RXD

WINDRS-485

Signal cable

RS-4

85 D

-

GN

D

RS-4

85 D

+

RS-485 D-

GND

RS-485 D+

Shield

Shie

ld32

7 86

32

4

4

6 7 8

Side A

Side B

MCBF2

3

42

1

F3 T

2A

X2

2

1

PE

1

1

10

109

9

5

5

Do not damage or change the wiring. Incorrect wiring can causedamage and prevent or limit operation.CAUTION!

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4. MaintenanceOnly qualified maintenance personnel may perform maintenance

procedures.CAUTION!

Check the mechanics and cabling regularly for any damage and corrosion, and repair ifneeded:

• Inspect cables for breaks, cracks in the protective coating or cable connectors, andbent, damaged, or misaligned pins.

• Wipe off or remove excess dirt, dust, sand, or leaves.• Check signal and main cables, grounding cables, lugs, connectors, and connections.• Check gaskets of the enclosures and mechanical assemblies, bolts, nuts, and so on.

Vaisala recommends that you wash all the painted surfaces at least once a year. Use onlywarm water or warm, mildly soapy water. Wipe with a soft, lint‑free cloth or sponge andrinse with clean water.

Chapter 4 – Maintenance

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5. SpecificationsTable 3 Operating Environment

Property Description/Value

Operating temperature −55 ... +55 °C (−67 ...+131 °F) 1)

Storage temperature −60 ... +70 °C (−76 ...+158 °F)

Operating humidity 0 ... 100 %RH, non‑condensing

Maximum operating altitude 2000 m (6 500 ft)

1) Cold start −40 °C (−40 °F)

Table 4 Inputs and Outputs

Property Description/Value

Input voltage 100 ... 240 VAC

Input current 10 A

Operating frequency 50/60 Hz

Output voltage 24 VDC

Output current 16 A

Maximum output power 480 W

Nominal output power 300 W

Table 5 Mechanical Specifications

Property Description/Value

Enclosure dimensions (H × W × D) 300 × 400 × 200 mm (11.81 × 15.75 × 7.87 in)

Weight 14 kg (30 lb)

Materials (enclosure and mounting plate) Stainless steel AISI 316 / EN 1.4404

Coating (enclosure and mounting plate) Painted white, polyester powder coating RAL9003

Table 6 Environmental Compliance

Property Description/Value

Maritime IEC 60945

Electrical safety EN/UL/IEC 61010‑1

IP rating IP66

Vibration IEC 60068‑2‑6/IEC 60945

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Property Description/Value

Dry heat IEC 60068‑2‑2

Damp heat Cyclic IEC 60068‑2‑30

Low temperature IEC 60068‑2‑1

Corrosion and salt mist IEC60068‑2‑52, VDA 621‑415

Table 7 EMC Compliance

Property Description/Value

Immunity EN/IEC 61326‑1 (Industrial Environment) / IEC 60945

Insulation IEC 60092‑504

Emissions EN55032 / CISPR 32 (Class B) / IEC 60945

Table 8 Spare Parts and Accessories

Item Order Code

Fuse, 2 A, glass tube 5 × 20 mm (0.79 in) 3595

Surge protector 254404SP

Mounting kit for pole mast, Ø 60 mm (2.36 in) APPK-SET60

Mounting kit for pole mast, Ø 75 mm (2.95 in) APPK-SET75

Mounting kit for pole mast, Ø 100 mm (3.94 in) APPK-SET100

Mounting kit for pole mast, Ø 106 mm (4.17 in) APPK-SET106

AC (mains) cable To be purchased separately. Min. 3 × 1.5 mm2(15 AWG)

Table 9 Cable Glands

Property Description/Value

Cable gland M32×1.5 2 pcs, cable diameter 18 ... 25 mm (0.71 ... 0.98 in)

Cable gland M25×1.5 3 pcs, cable diameter range 9 ... 16 mm(0.35 ... 0.63 in)

Cable gland M20×1.5 1 pc, cable diameter range 6 ... 12 mm (0.24 ... 0.47 in)

Cable gland M16×1.5 2 pcs, cable diameter range 5 ... 10 mm(0.20 ... 0.39 in)

Reservation for a cable gland, 40 mm (1.57 in) 1 pc

Chapter 5 – Specifications

23

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400 [15.75]

434 [17.09]

300

[11

.81]

mm[in]

Figure 4 PJB480 Dimensions, Front View

32

5 [

12.7

9]

223 [8.78]

6.5 [0.26]

mm[in]

6.5 [0.26]

120 [4.73]

103 [4.06]

Figure 5 PJB480 Dimensions, Back View

PJB480 Installation and Maintenance Guide M212200EN-B

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Appendix A. PJB480 Wiringwith Weather StationThe following diagrams describe the wiring between PJB480 and AWS430, and the wiringbetween PJB480 and AWS310 or AWS310‑SITE.

For wiring between PJB480 and other Vaisala weather stations, contact Vaisala.

Appendix A – PJB480 Wiring with Weather Station

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AC

IN10

0 - 24

0V

AC

V1

21

MC

B

B10

A

F1

BLU

PEL

N

BR

N

342 1

PJB4

80 EN

CLO

SUR

E

WM

T70x

Wind

Sensor

M23-17

Connector

5 37 4811 6910 2 1V

IN+

Shield

OR

N

RED

GR

N

BLK

WH

T-BLK

WH

T-BLU

BR

N

Weather Station A

WS4

30Enclosure

Enclosuregrounding

X1

X2

QSP4

31SU

RG

EPR

OTEC

TOR

1 Vheat

2 GN

D

3 Vsupply

4 D

+/TXD

5 GN

D

6 D-/R

XD

1 Vheat

2 GN

D

3 Vsupply

4 D

+/TXD

5 GN

D

6 D-/R

XD

WIN

DR

S-485

Signal cable

RS-485 D-

GND

RS-485 D+R

S-485 D

-

GN

D

RS-4

85 D+

Shield

BRN

GRN

Note:

Screw rem

oved to isolate G

ND

and chassis

In Ship installations

Shield

X1 21

Shield

S1 1

78

2

YEL/G

RN

YEL/G

RN

BLU

BRN

YEL/GRN

BRN

BLU

YEL/GRN

Mains Filter

Z1

PN

PE

NL

Line

Load

LN

PE ++

+I<In

DC

OK

--

-14

1324V

DC

10A

A1

PE

LN

PE ++

+I<In

DC

OK

--

-14

1324V

DC

10A

A2

BLK

GN

DR

ED +24

V

BLK GND

RED +24V

BLU

BRN

YEL/GRN

32

78

6

32

44 BLK

67

8

Side A

Side B

MC

BF2

342 1

BLK

RED

BLK GND

RED +24V

F3 T2A

RED

X2 21

PE

11

10 1099

5 5

ORNWHT-RED and RED

WHT-BLUWHT-BLK and BLK

BLU

WHT-ORN

WHT-GRN

Unused w

ires:W

HT-V

IO,W

HT-PN

K,G

RY,V

IOPN

K,W

HT-G

RY

Isolate separately

131417 121516PN

K

WH

T-OR

NV

IOG

RY

WH

T-VIO

WH

T-RED

WH

T-PN

K

BLU

WH

T-GR

N

WH

T-GR

Y

AO

UT2

RX

BTX

BV

H+

VH

+V

H -

VH

-R

XTX

BC

GN

DV

IN -

AG

ND

AO

UT1

TXA

RX

AR

XTX

AA

OU

T_REF

RED

BLK

RED

+24V

BLK

GN

D

BR

N

BLU

65

BR

NB

LU

Wind sensor cable

CBL210706-2M, 2 m

[6 ft 7 in]or CBL210706-10M

, 10 m [32 ft 7 in]

Figure 6 Wiring between PJB480 and AWS430

PJB480 Installation and Maintenance Guide M212200EN-B

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AC

IN10

0 - 24

0V

AC

V1

21

MC

B

B10

A

F1

BLU

PEL

N

BR

N

342 1

PJB4

80 EN

CLO

SUR

E

WM

T70x

Wind

Sensor

M23-17

Connector

5 37 4811 6910 2 1V

IN+

Shield

OR

N

RED

GR

N

BLK

WH

T-BLK

WH

T-BLU

BR

N

Weather Station A

WS310

Enclosure

Enclosuregrounding

X1

X2

QSP4

31SU

RG

EPR

OTEC

TOR

1 Vheat

2 GN

D

3 Vsupply

4 D

+/TXD

5 GN

D

6 D-/R

XD

1 Vheat

2 GN

D

3 Vsupply

4 D

+/TXD

5 GN

D

6 D-/R

XD

WIN

DR

S-485

Signal cable

RS-485 D-

GND

RS-485 D+

RS-4

85 D-

GN

D

RS-4

85 D+

Shield

BRN

GRN

Shield

X1 21

Shield

S1 1

78

2

YEL/G

RN

YEL/G

RN

BLU

BRN

YEL/GRN

BRN

BLU

YEL/GRN

Mains Filter

Z1

PN

PE

NL

Line

Load

LN

PE ++

+I<In

DC

OK

--

-14

1324V

DC

10A

A1

PE

LN

PE ++

+I<In

DC

OK

--

-14

1324V

DC

10A

A2

BLK

GN

DR

ED +24

V

BLK GND

RED +24V

BLU

BRN

YEL/GRN

32

78

6

32

44 BLK

67

8

Side A

Side B

MC

BF2

342 1

BLK

RED

BLK GND

RED +24V

F3 T2A

RED

X2 21

PE

11

10 1099

5 5

ORNWHT-RED and RED

WHT-BLUWHT-BLK and BLK

BLU

WHT-ORN

WHT-GRN

Unused w

ires:W

HT-V

IO,W

HT-PN

K,G

RY,V

IOPN

K,W

HT-G

RY

Isolate separately

131417 121516PN

K

WH

T-OR

NV

IOG

RY

WH

T-VIO

WH

T-RED

WH

T-PN

K

BLU

WH

T-GR

N

WH

T-GR

Y

AO

UT2

RX

BTX

BV

H+

VH

+V

H -

VH

-R

XTX

BC

GN

DV

IN -

AG

ND

AO

UT1

TXA

RX

AR

XTX

AA

OU

T_REF

RED

BLK

RED

+24V

BLK

GN

D

BR

N

BLU

65

BR

NB

LU

Wind sensor cable

CBL210706-2M, 2 m

[6 ft 7 in]or CBL210706-10M

, 10 m [32 ft 7 in]

Figure 7 Wiring between PJB480 and AWS310 or AWS310‑SITE

Appendix A – PJB480 Wiring with Weather Station

27

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PJB480 Installation and Maintenance Guide M212200EN-B

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WarrantyFor standard warranty terms and conditions, see www.vaisala.com/warranty.

Please observe that any such warranty may not be valid in case of damage due to normal wear and tear,exceptional operating conditions, negligent handling or installation, or unauthorized modifications. Pleasesee the applicable supply contract or Conditions of Sale for details of the warranty for each product.

Technical Support

Contact Vaisala technical support at [email protected]. Provide at least the followingsupporting information:

• Product name, model, and serial number• Name and location of the installation site• Name and contact information of a technical person who can provide further

information on the problem

For more information, see www.vaisala.com/support.

Recycling

Recycle all applicable material.

Follow the statutory regulations for disposing of the product and packaging.

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PJB480 Installation and Maintenance Guide M212200EN-B

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Page 33: PJB480 Installation and Maintenance Guide M212200EN-B · 2019. 6. 17. · 3 Flat washer A6 DIN125 A4 (4 pcs) 4 Round sleeve spacer M6, D10/6.4 L10, AISI 304 (4 pcs) (only included
Page 34: PJB480 Installation and Maintenance Guide M212200EN-B · 2019. 6. 17. · 3 Flat washer A6 DIN125 A4 (4 pcs) 4 Round sleeve spacer M6, D10/6.4 L10, AISI 304 (4 pcs) (only included

www.vaisala.com