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PLANNING DMG MORI PLANNING

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Page 1: PLANNING - uw-s.com

PLANNINGDMG MORI PLANNING

Page 2: PLANNING - uw-s.com

NAME | DATEMEETING NAME | PRESENTATION NAME 2

PLANNING PRODUCTION MONITORING SERVICE

DMG MORI PLANNING & CONTROL

INTEGRIERTER DIGITAL-SHOPFLOOR-PROZESS

BEISPIEL

DIGITAL FACTORY

Flexible Produktionsplanung

gegen begrenzte Kapazitäten

PRODUCTION FEEDBACK

Direktes Feedback zum

aktuellen Produktionsstatus

PREPARATION

PRODUCTION COCKPIT

Maschinen- und Prozessdaten

in Echtzeit

PRODUCTION PLANNING

Vollintegrierte Produktions-

planung und -steuerung

Früher mit Excel,

heute integriert mit

DMG MORI PLANNING &

CONTROL.

Page 3: PLANNING - uw-s.com

PRODUKTÜBERSICHT

PRODUCTION MONITORINGPLANNING

PRODUCTION PLANNING

Dynamische Planung

der Fertigungsaufträge

+ Automatische und manuelle

Auftragsplanung

+ Planung multipler Ressourcen

+ Einsatz unterschiedlicher

Optimierungsstrategien

+ Visualisierung von Kapazitätsreserven

PRODUCTION FEEDBACK

Fertigungssteuerung &

Rückmeldung in Echtzeit

+ Überblick über Auftragseingang

an Maschinen und Arbeitsplätzen

+ Unmittelbare Rückmeldungen

von Störungen

+ Aktuelle Statusberichte in

jedem Prozessschritt

PRODUCTION COCKPIT

Aktueller Fertigungsstatus

im Überblick

+ Visualisierung von Maschinen-

und Prozessdaten

+ Standardisierte und

personalisierte Ansichten

+ Programmierschnittstelle für neue

Dashboards und Widgets

09/2019INTEGRATED DIGITIZATION

Page 4: PLANNING - uw-s.com

REALTIME STEERING

&

DATA DRIVEN DECISIONS

Part of DMG Digital Factory

Page 5: PLANNING - uw-s.com

SAP

Interface

Microsoft

Interface

Process

Optimi-

zation

CAQ

Lean

Production

Production

Cockpit

Production

Planning

INTEGRATED IN THE DIGITAL FACTORY SOLUTIONS

Data

Hub

Layout

based

Steering

Data

Hub

Task

Manager

Data

Hub

Traceability

Data

Hub

Data

Hub

Data

Hub

Production

Feedback

DMG MORI

Digital Factory Solutions

Manufacturing

Service BusLEANION Cloud One

Page 6: PLANNING - uw-s.com

LEANION Cloud One Suiten

09/2019INTEGRATED DIGITIZATION 6

Layout

based

Steering

Lean

Production

Process

Optimization

Data

Hub

Toosl for

data driven desicion

making

Realtime location

and steering services

Lean Production System

with Kanban, eKanban

and leveling

Page 7: PLANNING - uw-s.com

LAYOUT BASED STEERING

REALTIME STEERING

Realtime production information

displayed in 2D Factory Map

+ PERFORMANCE of machines,

assembling, …

+ QUALITY of products, processes, …

+ LOGISITCS like transport ways,

storage areas, …

+ TOOL management, finding, …

09/2019INTEGRATED DIGITIZATION 7

Page 8: PLANNING - uw-s.com

LAYOUT BASED STEERING (IoT)

HOW DOES IT WORKS?

REALTIME DATA FROM MACHINES

AND MES needs three parts:

+ IoT Connector for machines

+ Manufacturing Service Bus with

interfaces to IoT and Production

Planning connectors

+ LAYOUT BASED STEERING

SERVICE for displaying the located

information

09/2019INTEGRATED DIGITIZATION 8

IoT Connector

Production Planning

Connector

Realtime Location

Page 9: PLANNING - uw-s.com

LAYOUT BASED STEERING (LOCATION)

HOW DOES IT WORK?

REALTIME LOCATION AND

STEERING needs for parts:

+ RECEIVER located in the factory

+ TAG combined with the transport

box or product

+ GATEWAY which transfers the

location information

+ LAYOUT BASED STEERING

SERVICE for steering or location

09/2019INTEGRATED DIGITIZATION 9

Page 10: PLANNING - uw-s.com

PROCESS OPTIMIZATION

MATERIAL STRATEGY

Decision maker of material strategy for

disposition, production and logistics

+ ABC free value categorizing

+ XYZ free demand categorizing

+ LMN free weight/size categorizing

+ Pareto report

+ Simulation

09/2019INTEGRATED DIGITIZATION 10

Page 11: PLANNING - uw-s.com

PROCESS OPTIMIZATION

POTENTIAL SIMULATION

Simulation of production scenarios on

the ABC/XYZ classification

+ Cycle times for each class

+ Replacement times for each class

+ Evaluation of current stocks

+ Display of undersupply and surplus

materials

+ Calculate the possible savings for

given scenario

09/2019INTEGRATED DIGITIZATION 11

Page 12: PLANNING - uw-s.com

PROCESS OPTIMIZATION

CAPACITY UTILIZATION

Identifying of bottle necks in the

production lines

+ Import of production lines, machines

and manual operating workplaces

+ Calculating the cycling time

(pacemaker)

+ Calculating the needed cycling time

of each resources

+ Show the capacity utilization of each

resource

+ Free optimization of parameters

09/2019INTEGRATED DIGITIZATION 12

Page 13: PLANNING - uw-s.com

09/2019INTEGRATED DIGITIZATION 13

Contact information:

LEANION

UWS Business Solutions GmbH

Stadtlanfert 7

33106 Paderborn

Product manager: Klaus-Oliver Welsow

E-Mail: [email protected]

Tel.: +49 5251 54078-0

Product information:

www.leanion.com