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Oriental Steel Pipe Sdn Bhd Plant at Port Klang in Malaysia

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Page 1: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Oriental Steel Pipe Sdn Bhd

Plant at Port Klang in Malaysia

Page 2: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Your steel pipe provider for foundations

Page 3: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Content:

Company Introduction

Production Facilities

Certifications

Projects Supplied by OSPipe

Page 4: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Company Introduction

Page 5: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Company Introduction

Oriental Steel Pipe Sdn Bhd is wholly own by Oriental Castle Sdn Bhd Commenced in 2007 to produce spiral welded steel pipe pile with length up to

100meters, wall thickness up to 25mm and OD up to 3000mm. Workforce of 180 employees Paid-up capital of RM 10 million Location:

HeadquarterLevel 16, Surian Tower, No. 1 Jalan PJU 7/3,Mutiara Damansara, 47810 Petaling Jaya,Selangor Darul Ehsan MalaysiaTel: +6 03 7949 6000Fax: +6 03 7949 6199

Manufacturing plantLot 3, Lorong Sg. Chandong,Taman Prindustrian Pulau Indah42009 Pelabuhan KlangSelangor, MalaysiaTel: +603-3101-3423Fax: +603-3101-3426

Page 6: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Location

Company Introduction

Page 7: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Safety First Safety is of utmost importance to

Oriental Steel Pipe and we strive to achieve the highest possible standards

Safety is enforced through◦ Dedicated safety supervisors.◦ Continuous safety, health and

environmental training◦ Awareness campaigns◦ A culture to promote and ensure “Safety

First”

Company Introduction

7

Making zero the hero

Page 8: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Production Facilities

Page 9: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Production Facilities

The OSP Pulau Indah factory comprises of the following facilities to provide one stop solution to our customers :◦ 2 spiral pipe forming machines with production capacity of 80,000 MT

per annum◦ 14 rotator stations for pipe pile interlocks, splicing, pile shoe and lifting

lugs fabrications using combination of STT, flux core and SAW(inclusive currently 4 stations for splicing activities)

– Coating facilities, – Capable to coat approx. 100m² daily

Page 10: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Production Facilities

Twelve Acres with 4 Bays

Plant Layout

Page 11: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Production FacilitiesBay 1 – Spiral Forming Mill

2 Spiral Forming Machines – SPM 1 & SPM 2

Page 12: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Production FacilitiesBay 1 – Spiral Forming Mill

Spiral forming

Single pipe length up to max. 60m

Page 13: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Production FacilitiesBay 2 – Coating Bay

– which include auto steel grit blasting, spraying and coating house

Coating Bay

Pipe Cleaning Machine

Page 14: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Splicing and Fabrication Yard

Production FacilitiesBay 3 – Splicing and Fabrication Yard

Able to splice up to 100m length pipe pile

Page 15: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Storage & Load Out Bay with Jetty

Production FacilitiesBay 4 – Finished Goods Storage & Load Out Jetty

80m long load out jetty

Page 16: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Certifications

Page 17: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

OSP is certified to ◦ ISO 9001:2008 quality management system, ◦ ISO 14001:2004 (Cor.1:2009) environmental management system◦ BS OHSAS 18001:2007 health and safety management

In order to ensure total quality of the delivered product, OSP has implemented strict quality procedures e.g.◦ Incoming coil verification◦ Forming process control◦ Online ultrasonic inspection◦ Final product inspection

Mechanical tests are done in our own laboratory

Certification

Page 18: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

ISO CertificationCertification

Page 19: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Others CertificateCertification

Page 20: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

ProjectsSupplied by OSPipe

Page 21: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Customer: ICTSI (International Container Terminal Services Inc.)Construction type: quay wallSupplied material: pipe piles and sheet piles (type V)Pipe dimensions: Ø = 1,500, 900, 800, 700 mm, t = 12, 16 & 20 mm, L max = 28 mSteel grade: Q345BQuantity: 6,400 mtAdditional services: coating, driving shoes, LTL connectors

ICTSI Berth 6 Manila, Philippines

Page 22: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

ICTSI Berth 6 Manila, Philippines

Page 23: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Marina Coastal Expressway – C487Singapore

23

Customer: Daelim Industrial Co. Ltd.Construction type: temporary retaining combi-wall for road tunnelSupplied material: pipe piles and sheet piles (AZ18-700, AZ38)Pipe dimensions: Ø = 1,400 mm, t = 16 mm, L max = 18 mSteel grade: S355JRQuantity: 33.363 mtAdditional services: driving shoes, C9 connectors

Page 24: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Marina Coastal Expressway – C487Singapore

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Page 25: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Vivo City – Sentosa Board WalkSingapore

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Customer: GammonConstruction type: bridge on pilesSupplied material: pipe pilesPipe dimensions: Ø = 1,500 mm, t = 22 & 25 mm, L max = 22 mSteel grade: S355J0Quantity: 1,855 mtAdditional services: coating

Page 26: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

26

Vivo City – Sentosa Board WalkSingapore

Page 27: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

27

Saipem Karimun Island YardKarimun, Indonesia

Customer: PT Saipem IndonesiaConstruction type: quay wall (pipe pile – sheet pile combi-wall)Supplied material: pipe piles and sheet piles (AZ18, PU11R)Pipe dimensions: Ø = 1,625 mm, t = 19 mm, L max = 31.5 mSteel grade: S355JRQuantity: 7,357 mtAdditional services: coating, driving shoes, C9 connectors

Page 28: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Saipem Karimun Island YardKarimun, Indonesia

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Quay wall with pipe pile - sheet pile combi-

wall

Page 29: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Saipem Karimun Island YardKarimun, Indonesia

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Page 30: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Saipem Karimun Island YardKarimun, Indonesia

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Page 31: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Penang 2nd BridgeMalaysia

Customer: CHECConstruction type: bridge (pipe pile)Supplied material: pipe pilesPipe dimensions: Ø = 1600 mm, t = 20 & 22 mm, L max = 87 mSteel grade: S355J0CQuantity: 11,105mtAdditional services: coating, inner rings, driving shoes & lifting lugs

Page 32: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Construction of Marine Structures Jurong Island, Singapore

Customer: Antara Koh Pte LtdConstruction type: foundation (pipe pile) Supplied material: pipe Pipe dimensions: Ø = 762 mm, t = 16 mm, L max = 43 mSteel grade: S355JOQuantity: 768 mtAdditional services: coating & driving shoes

Page 33: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Sembawang Shipyard Ext of Jetty & WharfSingaporeCustomer: HSL Constructor Pte LtdConstruction type: jetty & wharf (pipe pile) Supplied material: pipe Pipe dimensions: Ø = 812mm, t = 12mm, L max = 13.5mSteel grade: S355JOQuantity: 123mt

Page 34: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Karara Iron Ore Project – Berth 7 Tubular PilesAustraliaCustomer: Karara Mining Ltd.Construction type: jetty foundationSupplied material: pipe pile Pipe dimensions: Ø = 914mm, t = 20 & 25mm, L max = 47mSteel grade: S355JOQuantity: 1800 mtAdditional services: coating & driving shoes

Page 35: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Glenn Cruise Terminal ExtensionPulau Indah, Port Klang, Malaysia

Customer: Muhibbah Engineering (M) BerhadConstruction type: jetty foundationSupplied material: pipe pilePipe dimensions: Ø = 914.4mm, t = 16mm, L max = 43mSteel grade: S355JOQuantity: 700 mtAdditional services: coating

Page 36: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

EPCIC ALLIANCE FOR LNG REGASIFICATION UNIT AND ISLAND BERTH OF THE LNG REGASIFICATION FACILITIES (LEKAS)

Customer: Petronas GasConstruction type: foundationSupplied material: pipePipe dimensions: Ø = 1200 mm, t = 19 mm, 22mm & 25mm, L max = 55 mSteel grade: S355JRQuantity: 2550mt

Page 37: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

VALE MANUFACTURING MALAYSIAPROJECT

Customer: VMMPConstruction type: foundationSupplied material: Steel Pipe PilePipe dimensions: Ø = 1000/1200/1500/1750/1950 mm, Thickness = 19 mm & 22mm L max = 126 mSteel grade: S355JRQuantity: 50,000mt (In progress)

Page 38: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

THANK YOU

HeadquarterLevel 16, Surian Tower, No. 1 Jalan PJU 7/3,Mutiara Damansara, 47810 Petaling Jaya,Selangor Darul Ehsan MalaysiaTel: +6 03 7949 6000Fax: +6 03 7949 6199

Manufacturing plantLot 3, Lorong Sg. Chandong,Taman Prindustrian Pulau Indah42009 Pelabuhan KlangSelangor, MalaysiaTel: +603-3101-3423Fax: +603-3101-3426

For further enquiries please contact us at:

Proceed to next slide for video presentation

[email protected]

Page 39: Plant at Port Klang in Malaysia Company Introduction Production Facilities Certifications Projects Supplied by OSPipe

Spiral Pipe Forming Machine◦ Feed-in

◦ Pipe forming

View of Load-out Jetty

Video Presentation