plant design and equipment engineering · pdf fileplant design and equipment engineering...

Plant Design and Equipment Engineering Solution

Our Mission :

To create and deliver the best integrated plant engineering solution & services to help our customers improve their project planning, reduce their rework, reduce errors and complete projects faster-to-market.

?Solution with built-in intelligence, integration and customisation flexibility ?Consistent integrated workflow process ?Reduced reporting, less errors and faster engineering output?Low Total Cost of Ownership

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®CADISON is a fully integrated project engineering solution that combines the entire engineering workflow in one system and unites engineering data & graphics (schematic & 3D).

The solution provides the flexibility to customize Workflows, Object Models & Catalogs to one’s own company standards and automatically generate Reports, BOM, MTOs, Isometrics & 2D GA drawings to improve project execution efficiency.

®It also has built-in revision control & project co-ordination capabilities. CADISON integrates into the Autodesk ®environment by using the graphics engine of AutoCAD and has built-in calculations, interfaces to ERP and pipe stress

calculation tools making it a complete engineering system.

® CADISON Technology

®?CADISON uses Object Oriented Technology at its core which

not only store / retrieve object data with all attributes in a

structured manner but also maintains all the relationships /

inheritance of multi-disciplinary objects and object classes

being added

?Single database creates one working environment enabling

every team member to work together simultaneously

?Its modular architecture delivers the latest updated

information of the projects in all views across all disciplines in

real time

?Enables an intelligent model-based process ( ) for

planning, design, construction and management of plant &

plant equipment. It makes BIM implementation more plant

specific

Object Oriented Technology

Modular Architecture for Real Integration

Model based process ( )

A Complete Engineering Solution

with built-in (Calculation, Analysis, etc.) capabilities

Comprehensive Solution with Built-in (Design, Calculation, Analysis, etc.) Capabilities

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Enterprise Resource Planning (ERP) ?Bi-directional interface to ERP system

Link procurement department with engineering

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Construction Drawings 2D Layouts (GA drawing, Isometrics)

?Hook-ups for pipe supports

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Cost Estimator :Commercial data of equipments

?Proposal Engineering

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Basic Engineering :?Project Set-up & Structuring

Preliminary Layouts (PFD/P&ID’s)

?Pipe Specifications

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Engineering Calculations :?Pipe & Utility Pump Sizing?Cable Sizing?Transformer, Battery & Earthing

Calculations

Catalog Manager :?Standard Equipment Libraries

Spec-Driven Objects & Pipe classes

?Vendor Catalogs

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3D Design :?3D space planning (Piping, Steel layouts, etc.)?Equipment Modeling (Inventor Interface)

Pipe stress analysis interface (CAESAR II, ROHR2)

?Clash detection

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Electrical Design ?SLD’s, Circuit Diagrams

3D cable tray & panel layouts

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Reports ?Integrated Report Generator ?Customization of Reports

BOM, Datasheets, valve lists, equipment lists, etc.

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®CADISON - Real Integration

Savings in IT infrastructure costs (different databases, high-end servers/administrator). No Synchronization of database is required as in other tools. This improves performance of the system and increases productivity

®?CADISON modular approach helps to optimize initial

investment, implementation cost/time and realize ROI

over the project life-cycle

?Improved workflow eliminates the need to split up tasks

into different models because the 3D model allows for

better coordination of documentation, allowing for

concurrent modeling, analysis and design

A pump as an object can be specified by project engineer using a non-cad tool (project engineer) or can be selected from a catalog manager (MATPIPE) into a P&ID diagram by Process engineer.

-It will have all engineering data and graphics (schematics & 3D) with associated components attached to it such as motor, instrumentation, etc.

-This helps electrical department to create circuit diagrams easily using electrical designer and piping engineers creating 3D model using 3D designer.

Real Integration Modular Process Robust Document Management Real-time Change Management Report Generator

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®CADISON - Modular Process

Model Based Process = Create/add intelligent objects + Store the objects in a structured manner (Project Structuring) + Collaboration (through single database)

®With its built-in technology and modular architecture, CADISON enables an intelligent model-based process for planning, design, construction and management of plant & plant equipment.

It is an 'intelligent and integrated Plant Information Modeling' which makes BIM implementation more plant specific.

uses objects systematically in a single, centralized database where design data is stored in a structured way as 'intelligent objects' filled with information, hierarchy and properties that can be shared and worked on collaboratively by all disciplines across a single object model.

With , design and construction documents are dynamically linked. The amount of time to evaluate alternatives, execute design changes, and produce construction documentation is reduced significantly.


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During design development enables customization of workflows, object models and catalogs to conform to organization standards

helps in streamlining unified workflow that manages detailed modeling, change management, collaboration between disciplines, integration with 3rd party applications, quality assurance and revision control/management

Proposal structure(information) is brought forward in the basic engineering stage, process minimizes incorrect interpretations about design intent, which can lead to delayed schedules, change orders, and RFIs after construction begins.

Information generated at P&ID stage (in P&ID Designer) is available during electrical design, instrumentation and 3D Piping/Isometric for generating documentation/reports.

brings in intelligence in the system by reducing manual work for Tagging/Labeling by using information from objects. User can also switch from different Tagging systems (DIN/KKS) and the changes made are automatically updated in the reports.

®CADISON - Data Management

®CADISON built-in PDM is at a core of every module for document management and information exchange. It effectively manages and controls the engineering data for sharing it with multiple teams enabling project collaboration without additional administrative burden.

®?CADISON modular architecture enables integration of various information sources

with PDM such as built-in project configuration tool (Project Engineer), Central Catalog manager, Report generator, procurement data (ERP) including document revision and status control

?Data structure can be created without generating 3D models which helps in reducing project set-up time significantly

?It also allows Check-in / Check-out functionality for remote working?PDM facilitates global work sharing through Citrix environment thereby making

Global implementation of CADISON possible. Data is hosted at a central server.®


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Central (single) source of information. Savings in additional document management tools, data administration costs and project set-up time.

Real-time Change Management

®CADISON enables change management in real-time as objects are linked and stored in a central database.

Example : Change in hand operated valve to a Solenoid operated valve.

Updates will be automatically done in P&ID, 3D, Reports, I/O list, etc. Improves user level productivity and avoid costly mistakes during construction phase

®Data can be easily exported from CADISON in .CSV / XML format.User can do mass changes and modifications in the spreadsheet and import back in CADISON®

‘MASS’ Update helps in automatic Change Management through dataExport/Import across the Project

®CADISON Catalog Control allows user to replace the used catalogs in drawings with revised/new catalogs with a single command


Change in Valve in P&ID will be updated automatically

in 3D layout

®CADISON - Automatic Extraction of BOM, Reports, etc.

®CADISON integrated Report Generator enables users to generate various types of reports (valve lists, equipment lists, measurement lists, etc.)

?Easily create datasheets in .XLSX , PDF, word format using existing templates

?User can pre-configure the report formats as per company standards?Automated BOM generation including special fittings and special

flanges.

Generation of 2D construction drawings (Equipment Layouts) Cable Tray layout Automated BOM generation including special


®Efficient Plant Engineering with CADISON

Fuel Distribution Station Gas Compressor Station

Gas Distribution Pipeline Bio Diesel Plant

CADISON Modules®

Project EngineerProject Management

Project Structuring

Cost Estimation

ERP Interface

Reports

Matpipe –Catalog Manager

Manufacturer’s Catalogs

Piping ClassesParametric

Modeler

Pipe support

3D Designer

Pipe Stress Analysis(CAESAR II, ROHR2)

Equipment Modeling (Inventor Interface,

Tank, Nozzle Assistants)

3D Plant Layout 2D Extraction (GA, Isometrics with ISOGEN)

Steel Layout, Pipe support Modeler*

D gnP&I Desi er

Calculations

(Pum , Pipe Sizing)pent nInstrum atio

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Reports

Cable Tray Routing

SLD,Circuit D a ramsi g

D e3 Pan l sLayout

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Electrical Designer

Calculations(Cable/transformer/sizing,etc.)

* Separate Modules

Project Data – Information tools

Archiver(For reusability of project data)

Navigator (Access Project Data)

Engineer2Web (Web-based tool to access database)

CADISON Interfaces

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®CADISON API – for customization

CAESAR II, ROHR2For Pipe Stress Analysis

Inventor – for importing 3D models

MS Project Manager for project scheduling

& tracking

ERP Interface-For integration with ERP

Steel Layout & Pipe Support Modeler

SDNF Interface

Wizards for Staircase, Ladders, Platform, etc.

Steel Layout

Secondary Pipe Support

Reports

ERP

Project Management, Conceptual Cost Estimation & Engineering Information Management Software

CADISON Project-Engineer ®

?The user may create plant work breakdown structure and calculate cost in a non-graphical environment

?It allows project managers to create and control project data, users, document management, work flow management and can handle total project change management without CAD interface.

?Auto generation of list of components?Visualization of all elements in CADISON project structure?Built-in Structured Cost Estimator which is linked to the objects and operates

in a tree structure helps to calculate costs at project level and sub-project level (by discipline or by sub-system or as desired by the project manager based on structuring)

?It is also possible to directly generate cost reports and proposals from the ®CADISON system which is a big time – saver

?Bid Documents can be auto generated using report feature

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®CADISON Project-Engineer is a tool for project planning, structuring of plants and detailing of technical and commercial data using a cost estimator. User may create plant work breakdown structure and calculate cost in a non-graphical environment.

Specification-driven intelligent P&ID Design Software

CADISON P&ID Designer ®

?Object-based project structuring and hierarchy creation of plant structures (logical plant, calculation, media specs, etc.). For example, the drive is subordinate to the pump

?A comprehensive selection of symbol libraries & catalogs (as per EN, ISO10628, ISA, etc.) for easy placement in drawing, along with ‘Symbol Editor’ to create new symbols (with process information). Pipelines can be created with corresponding information such as media, pipe class, etc.

?Flow direction management and consistency check over multiple drawings?Placement of pre-defined assemblies (construction set) using ‘Drag & Drop’.

(Example: Heat exchanger and nozzles, stop valves, pump groups, vessel groups, etc.)

?Rapid and easy change between different standards and freely definable identification system/Tagging such as DIN, KKS, etc.

?Cross references across various drawings?Built-in validation tool ‘Logic Analyzer’ to do connectivity checks, design rules checks to maintain consistency and quality. It also helps to track the

changes available for all users

®CADISON Piping and instrumentation design software - P&ID Designer is a comprehensive solution for the creation of PFD/P&ID, Instrumentation (measurements, hook-up’s, I/O‘s), specifications and calculations (media, pipe specification, pipe sizing, etc.) and reports generation.

®CADISON 3D-Designer is a complete plant design suite

Integrated Isometric Module

CADISON 3D-Designer ®

3D modeling features which allows the users to build plant layouts, pipeline routing, HVAC duct routing, equipment modeling, steel layouts, Isometric drawing creation and report generation.

?CADISON object oriented technology and single database allow real integration between disciplines. For example, the data generated during the process planning and entered into P&ID’s and Project Engineer can be used in 3D designer for further engineering. This also helps in real time updates and effective change management

?CADISON modular architecture and object data structure allows users to work in a concurrent environment. Administrator, PID designer and 3D Designer can start working simultaneously thereby saving initial project set-up time

?CADISON 3D Designer integration with various modules, wizards and interfaces (such as pipe support modeler, steel layout and pipe stress analysis software) creates comprehensive 3D plant design environment for all the major plant disciplines thereby improving productivity of all users

?CADISON 3D Plant model automatically generates piping General Arrangement drawings, isometric drawings and accurate bill of quantities, part list, reports, etc.

?It allows 3D interference / clash checking (in Navisworks) and configurable rule based quality control tool ‘Logic Analyzer’ identify errors and inconsistencies across the design

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Plant Standard Parts Library, Pipe Classes & Catalogue Management tool

CADISON MATPIPE®

®CADISON Matpipe is an independent module for development and management of pipe classes, creation of parameterized 3D components, preparation and integration of manufacturer catalogues, import and export of data plus examination of existing catalogue data to ensure up-to-date data is available in the system

?Knowledge-based catalog creation module?To prepare basic, standard and project pipe classes?Facility to import of manufacturer catalogue data?Parametric modeling for preparation of 3D variants?Auto creation of components through neutral import?Can integrate manufacturer documents (certificates, test reports, ATEX certificates etc.)?Rule-based component configuration (e.g. basic valve body with different actuators)?Automatic rule-based adjustment between MATPIPE and the project through the

catalogue control system?Simple and comfortable extension of catalogues and data structures?User and role-based access mechanisms?Revision management of catalogs

Electrical Schematics, Calculations and Reports Software

CADISON Electrical Desinger®

® CADISON Electrical Designer is a comprehensive solution for schematic & controls design, sizing calculations, 3D cable tray & panel layouts, automatic report generation, bill of materials (BOM), material take-offs & lists.

?Develop schematics (single line diagrams, circuit diagrams, panel layouts, terminal diagrams, etc.) based on the key one-line diagram, load list, I/O list, etc .

?Automatic Device Tagging & Wire Numbering?Drag and drop feature to create multiple terminal diagrams in a single sheet?3D Cable Tray, Bus Duct Routing & 3D Panel Layout?Some built-in engineering calculations helps electrical designers and engineers

perform quick calculations while working on drawings :?Cable sizing calculation?Transformer sizing calculation?Battery sizing calculation?Earthing (grounding) calculation

?Simple and comfortable extension of catalogues and data structures?User and role-based access mechanisms?Ability to generate reports at plant, machine, projects, drawing and object level

Module for Steel Layout & Steel Structures and Pipe Supports

®CADISON STEEL Layout is a comprehensive tool for planning and creating 3D steel structures efficiently in plant design.

?Steel Layout has wizards for creation of Ladders, Staircases, Platform, Rails and Water tanks efficiently and error free

?Steel Layout has wizards for creation of Ladders, Staircases, Platform, Rails and Water tanks efficiently and errors free

?It allows users to quickly create, edit, and detail custom assemblies like caged ladders, towers, pipe supports, frames, gratings, roofs etc.

?The module also provides users the ability to extract GA drawings of the structures created and generate reports for Bill of Material (BOM) and quantities (BOQ) required

Pipe Support Modeler assists a user to create and edit the secondary supports in an easy and intelligent manner.

?The wizard for pipe support allows a user to create different types of predefined supports.

?A user-friendly interface provides flexibility, by allowing a user to create variations in the predefined type of supports during the data entry stage (for e.g. offset, orientation and industry validations).

?Supports created using ‘Create Support’ wizard are both constructible and erectable.

®CADISON Interfaces

Inventor Interface -Integrating Vendor Specific Equipment /Components

?The CADISON Inventor interface enables users to import an Autodesk Inventor part or assembly into CADISON environment as a CADISON object.

?Add-on menu in Inventor will assist users in exporting Inventor part or assembly file into SAT and XML format.

?The interfaces has a provision to define connection points on planar face of any shape ® in Inventor as well as in CADISON import wizard enabling users to import objects with

or without connection points.

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®CADISON CAESER II & ROHR II Interface

® ?CADISON provides interfaces with industry standard CAE software’s – CAESER II &

ROHR II for quick and accurate analysis of piping system subjected to wide variety of loads taking in to account weight, pressure, thermal, seismic and other static and dynamic conditions based on user defined variables and accepted industry guidelines.

?Close integration of interface – No erroneous data input through “manual input”

®Integrating ERP with CADISON

®?The bidirectional CADISON ERP interface combines the ERP and engineering

workflow for creation of a highly integrated system. ?Orders can be directly released and controlled from the engineering workflow. ?During plant operation, the technical specifications can be adjusted and the

maintenance processes can be initiated.

®CADISON - Global Work Sharing for Multi-site Engineering

Global Collaboration through Citrix

?Desktop-Virtualization plays an important role in execution of global projects and is the most secure, easy to scale, cost effective method?CADISON provides its global customers the option of work sharing over Citrix server leveraging this technology?Citrix Server is a virtualization tool that enables businesses to centrally host applications and resources and deliver them to Windows clients,

as well as non-Windows clients using Microsoft Terminal Services or RDSH and VDI?Applications are handled centrally and data remains within the data center/ server location thereby eliminating data transfer or

synchronization between multiple locations

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Sample list of CADISON Customers®

Food Processing

Chemical and Pharma

Chemical Plants

Energy Systems

Environmental

Customer Speaks

By designing new plants or changing ®existing plants with CADISON , we can

avoid possible assembly errors or collision. In addition, it is possible to order all required parts and components in the correct quantity and the proposed specification. This also saves us a lot of time!

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“ The WABAG Water Technology AG has been working since 2009 in 3D design

®. with CADISON WABAG water technology is currently in the process to design integrated projects using

®CADISON . The P&ID are designed with ®the CADISON Visio P&ID – Process

Designer. The next step in the pilot projects is now producing the machinery, apparatus, fittings and instrumentation lists.

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® Alfa Laval uses CADISON to perform

Modeling of piping components & ®equipments in CADISON , along with

Extraction of piping isometric drawings

& piping MTO, Design and detailing of

pipe supports, indication of points of

support and type of supports, stress

analysis for select pipelines using

CAESAR II.

We are a planning and engineering

consultants with many years of

experience in plant design for chemical,

metallurgical, pharmaceutical and food

processing industry. Our core

competencies include the

accomplishment of a project from

concept planning through the basic

engineering, detailed engineering up to

the construction of the plant. We have

Standardized on CADISON ®

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If our products are represented ®completely in the CADISON database,

drawing expenses reduce from 30 to 50 % and our colleagues can accordingly work more productively!

Pharmatech standardize the designs ®using CADISON . They had the standard

templates available for designing

frequently recurring systems, which

made the design and engineering faster

and brought the quality of design to a

higher level: We have implemented ® many such standards in CADISON that

increased the productivity as well as the

quality of our project activity.

Six years ago, the engineers at Westfalia

Separator implemented successfully ®CADISON as their engineering solution

based on an intelligent 3D model. Today,

approx. 180 work stations are®currently equipped with CADISON at

Westfalia Separator.

We are designing faster and more ®productive with CADISON . The

interfaces between pipe diagrams,

isometr y and part lists work with

identical data thus avoiding mistakes

during transfer. There is more time for

engineering and checking, orders for

components can be sent earlier – an

advantage from the point of view of

quality and cost.

Customer Speaks

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With the implementation of CADISON , a proposed project can now be developed in an integrated manner compared to earlier when sales and engineering used their own templates. Due to the seamlessly integrated modular concept, the 3D pipeline drawings and the customer-specific P&IDs are organized as per design process stages. Each P&ID represents a process view of the brewing control system.

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®With CADISON it is easy to adapt the

machines and plants to the realities of

customers. Important too is the

compatibility to other software tools

such as Solid-Works and SAP.

As a plant design and plant erection

contractor, we have to work on an inter-

disciplinary basis,paying attention to pipelines, tanks &

vessels, electrical, measuring and

control engineering. Andour choice to achieve the task was

®CADISON . We chose Navisworks for

our visualization, and®clash detection needs which CADISON

works well with. We like the ability of ®CADISON to work

with other tools in an integrated way.

®We use CADISON for our precise

engineering work that requires a

powerful planning tool. The tool provides

a unique intelligently designed checkin /

checkout Technology which supports

project workflow in networked working

groups.

Headquarters: ITandFactory GmbH

Auf der Krautweide 32,

65812 Bad Soden am Taunus, Germany

Phone: +49 6196 93490-0

About ITandFactoryTransforming the entire engineering and design process as a system

ITandFactory GmbH (subsidiary of Neilsoft Group) has been developing process industry solutions from last two decades based on object oriented technology with a mission of improving engineering efficiency and focusing more on project workflow challenges such as real integration, change management, centralized documentation, real-time updates, unification of data graphics (instead of just managing information with high end database solutions). It has developed a consistent system of data management which increases the flexibility of the overall process and enables parallel collaboration - which improves division of labour (remote teams), accuracy, speed and project success.

Backed by project engineering services from its parent company Neilsoft Ltd.(a global group of more than 900 people), we ensure smooth

® implementation and successful execution of projects in CADISON making us a complete solution provider.

Neilsoft Inc.

Appleton, Wisconsin

976 American Drive, Unit 14

Neenah, WI 54956

: (920)-486-6686Phone

www.cadison.com