plasma induction melting
DESCRIPTION
As a one of the leading manufacturer of Induction Heating, Melting Equipments in India, Plasma Induction is a pioneer in offering total induction solutions to its assorted customers across the world. Established in 2008, just within a short span of period, we have earned a reputation as a high-quality heating equipment manufacturer in the domestic and the world market. We efficiently and carefully select and design the components to cater bespoke needs of our customers to manufacture custom induction heating systems.TRANSCRIPT
Inducti
on M
elt
ing
250350
90110
140225
300375
500575
575725
11501350
15502100
185260
0.75Hp/ 70Lpm1.0Hp/ 80Lmp
1.5Hp/ 100Lpm1.5Hp/ 100Lmp
3Hp/ 150Lpm3Hp/ 150Lmp
3Hp/ 150Lpm4Hp/ 300Lmp
4Hp/ 300Lpm4Hp/ 300Lmp
5Hp/ 350Lpm5Hp/ 350Lmp
5Hp/ 350Lpm6Hp/ 400Lmp
KVA Demand
100175
450550
650750
10001250
15002000
180/400250/250X2
330/330X2400/400X2
400/400X2400/400X2
225X2/550X2350X2/350X4
400X2/400X4550X2/550X4
25KW to 18MW200Hz to 10KHz
Model - E30
E- Series POWERMELT
Metals
StandardPower Rating
All Ferrous and Non - Ferrous
Siemens/Mitsubishi PLC with color HMI
Earth Leakage Protection, Door Interlocks, Pressure Switches in both water circuit(D.M and Cooling tower) Tempswitches, Temperature Gauges, Emergency OFF, Flow switches in all critical water paths.
Auto Load manager, Energy monitoring systems
INDUCED CURRENT IN METAL
E- Series POWERMELT
Model - E30
PLASMA‘s Furnace is Rugged Design for Medium and High Frequency Melting Applications. Cast Refrectory Top And Bottom, Stainless Steel Tie Rods And The Heavy-duty Fabricated Aluminium Side Plates Form A Rigid Structure. Automatic Full Power Response From Cold Charge To Fully Molten Melts More Metal Per KWh and Kva for Lower Melting Costs And Greater Productivity.
Benifits:
• Advance rugged, semiconductors and designed with a 100% safety factor to ensure long service life.• Built in protection from damage caused by electrical shocks.• Ground leak detector systems provide a protection from Shock to the operator and damages.• Husky copper bus bars are used inside the panel so as to put power into melt efficiency.• Costly Down Time is Eliminated by Capacitor Protection System.• Lightning Fast AC Interrupter and Over-Voltage Protection Circuit Improves protection. • Smaller units are protected by a current limiting reactor and high speed circuit breaker.
E- Series POWERMELT
Coreless Furnace
Strong and sturdy, these 2 to 25 ton coreless furnace features PLASMAINDUCTION heavy walled hollow bar power coil and has seen extensive service in the production of mill roll iron.Heavy rolled steel plate provides strength for the entire furnace assembly. Flux returning yokes are bolted directly through the furnace shell to support the power coil. The added shell strength provides positive support for all the furnace components, especially when tilting for pouring. All the load is tied back to the shell of the furnace and not the coil and refractory, adding to the life of the refractory.
Electrolytic Copper Coil:For large coreless furnaces, PLASMAINDUCTION uses heavy well extruded copper for free standing strength and rigidity. Each turn of the coil is supported by a number of heliarc welded studs bolted to vertical support posts to guard against mechanical vibration. No clamping is required and all joints are heliarc welded to guard against water leaks. Run outs tend to freeze against the coil face, preventing costly damage.
• Fully captive electromagnetic flux containment system• Dual hydraulic tilt cylinders• Upper & lower refractory cooling coils• Hydraulic flow control valves• Precast solid refractory bottom• Sectioned precast top insulation ring• Emergency hoist connection point• Full coil leak detection system• Closed captive hood (optional)
Standard Features:
E- Series POWERMELT
Spares
• Heavy Duty & Customized Hydraulic Power Pack• Compact & Rugged DM Water Circulation Unit• High Frequency Power Change Over Switch• High Frequency Water Cooled & Conduction Cooled Capacitors• Water Cooled High Frequency Power Cables
• D.C Choke for High Ripple D.C Current Filtering
The best water-cooled induction power cables available anywhere in the world are now also the least expensive.
• Power Semiconductor Component
Diode Module, Stud Type Diode, Dick Type Diode
Thyristor Module, Dick Type Thyristor
IGBT Module
MOSFET Module
E- Series POWERMELT
Capacity kg Power kW Melt Rate Iron Melt Rate Steel
50
100
100
150
300
500
750
1000
1500
2000
50
75
100
175
250
350
500
750
1000
1500
80 kg/hr
125 kg/hr
175 kg/hr
265 kg/hr
465 kg/hr
660 kg/hr
955 kg/hr
1430 kg/hr
1930 kg/hr
2940 kg/hr
65 kg/hr
110 kg/hr
150 kg/hr
230 kg/hr
400 kg/hr
575 kg/hr
830 kg/hr
1260 kg/hr
1710 kg/hr
2630 kg/hr
Capacity kg Power kW Melt Rate Iron Melt Rate Steel
75
90
120
180
350
500
800
1550
2000
3000
50
50
75
100
175
250
350
500
750
1000
80 kg/hr
75 kg/hr
120 kg/hr
185 kg/hr
440 kg/hr
540 kg/hr
900 kg/hr
1110 kg/hr
1690 kg/hr
2285 kg/hr
115 kg/hr
110 kg/hr
175 kg/hr
270 kg/hr
360 kg/hr
775 kg/hr
1290 kg/hr
1590 kg/hr
2420 kg/hr
3270 kg/hr
Medium Frequency Coreless Furnace Plant
3 dimensional layout drawing of CompactDual Furnace Melting Installation.Let us help you optimise your plant layoutand potentialy increase your profit with a3 dimensional proposal drawing.
1. Furnace2. Converter & Capacitor Cubicle3. Operator Control Desk4. Hydaulic Pump Unit5. Water Cooler Pump Set6. Cooling Water Distribution& Monitoring Panel
DOUBLE TRACK FURNACE- CAPACITY FROM 5 KG TO 20 MT
• Offering high operational efficiencies with wide choice of capacities.• High strength, reinforced refractory top and bottom sections supported by cast alloy structures for firm coil support.• Free Magnetic path Provides Maximum Efficiency.• Easy, all-around access and free breathing coil simplifies maintenance.• Availability of Rear to side exit leads..• Hoist tilt is standard, hydraulic tilt is available.
Key Management System
Research & Development
Technical training
Business Management services
Support to the customer
The promoters of the PLASMA INDUCTION have wide experience in the induction field for defferent application like Melting, Heating, hardening, partial heating,annealing, shrink fitting quench and tempering, pipe welding, Brazing, Pipe coating, pipe bending, Soldering, strip heating, blank heating and may more in ferrous/ non ferrous metal like iron, Stainless stell, Aluminium, Gold, Silver, Copper and Brass etc.
excellent
Work Address.: 330/1p, Hajipur, Nr. J K Laxmi Cement, Ta. Kalol, Dist. Gandhinagar, Via Ahmedabad Vadsar Road (382721)