please read all directions before starting...

19-008 www.powercommander.com 2005-2014 Polaris Sportsman 800 - PCV - 1

PARTS LIST

1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab2 Zipties

THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE

DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com

2005-2014 Polaris Sportsman 800

I ns ta l l a t i on I ns t ruc t i ons

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com


EXPANSION PORTS 1 & 2

OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.

POWER COMMANDER V INPUT ACCESSORY GUIDE

Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)

Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)

Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.

ACCESSORY INPUTS

Wire connections:

ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

CRANK

ANALOG

SPEED

INPUT 1 (Grnd)

INPUT 1

INPUT 2 (Grnd)

INPUT 2

USB CONNECTION


1 RemovethesidepanelsfromeachsideoftheATV.

2 Propthefrontrackopen.

3 RemovebothaccesscoversshowninFig.A.

4 InstallthePCVtothesideoftheECU(Fig.B).

Use the supplied velcro to mount the PCV. Make sure to use the supplied alcohol swab to clean both surfaces.

5 LocatethestockThrottlePositionSensorconnectorontherighthandsideofthethrottlebodies.Thisisawhite3-pinconnector(Fig.C).

6 Unplugthisconnector.

FIG.A

FIG.C

FIG.B


7 RoutethewhiteconnectorsfromthePCVdowntherighthandsideoftheATVandplugthemin-lineofthestockTPSconnectors(Fig.D).

8 UseoneofthesuppliedziptiestoholdthePCVharnesstotheframe.

FIG.D

9 Locatethestock#2injectorharnessontherighthandsideoftheATV.

This connector is located in the right wheel well of the ATV. This may be located by following the wiring harness back from the injector until you find the connector shown in Fig. E.

10 Unplugthisconnector.

FIG.E

11 PlugthepairofPCVconnectorswithYELLOWcoloredwiresin-lineofthestock#2injectorconnectors(Fig.F).

FIG.F


12 OnthelefthandsideoftheATVremovethetwoboltsthatholdtheignitioncoilbrackettotheframe(Fig.G).

To access the bolt on the left you will need to pull the spark plug wires from the coils.

Removing the coil bracket will allow you access to the #1 injector harness.

FIG.G

13 Locatethestock#1injectorharnessonthelefthandsideoftheATV.

This may be located by following the wiring harness back from the injector until you find the connector shown in Fig. H.

14 Unplugthisconnector

FIG.H

15 PlugthepairofPCVconnectorswithORANGEcoloredwiresin-lineofthestock#1injectorconnectors(Fig.J).

16 Reinstallthecoilbracket.

FIG.J


17 AttachthegroundwireofthePCVtotheframeboltshowninFig.K.

This bolt in located under the access panel in the front storage compartment.

It is recommended to scuff the paint of the frame where the wire contacts the frame. Make sure to install the bolt through the plastic bracket first, then the PCV ground wire.

18 Reinstallallofthecovers.

FIG.K

please read all directions before starting...

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