please read all directions before starting...

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12-009 www.powercommander.com 2007-2015 BMW F800 ST/GT/R - PCV - 1 PARTS LIST 1 Power Commander 1 USB Cable 1 Installation Guide 2 Power Commander Decals 2 Dynojet Decals 2 Velcro strips 1 Alcohol swab THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE DOWNLOADED FROM OUR WEB SITE AT: www.powercommander.com 2007-2015 BMW F800 ST/GT/R Installation Instructions PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION! 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

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Page 1: PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATIONdynojet.co.uk/media/attachment/file/1/2/12-009.pdf · 207--155 5 5 BMW F8SWTT/GRF8BSWT 2007-2015 BMW F800 ST/GT/R - PCV - 5

12-009 www.powercommander.com 2007-2015 BMW F800 ST/GT/R - PCV - 1

PARTS LIST

1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab

THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE

DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com

2007-2015 BMW F800 ST/GT/R

I ns ta l l a t i on I ns t ruc t i ons

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

Page 2: PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATIONdynojet.co.uk/media/attachment/file/1/2/12-009.pdf · 207--155 5 5 BMW F8SWTT/GRF8BSWT 2007-2015 BMW F800 ST/GT/R - PCV - 5

12-009 www.powercommander.com 2007-2015 BMW F800 ST/GT/R - PCV - 2

EXPANSION PORTS 1 & 2

OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.

POWER COMMANDER V INPUT ACCESSORY GUIDE

Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.

Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.

Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.

ACCESSORY INPUTS

Wire connections:

ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

CRANK

ANALOG

SPEED

INPUT 1 (Grnd)

INPUT 1

INPUT 2 (Grnd)

INPUT 2

USB CONNECTION

Page 3: PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATIONdynojet.co.uk/media/attachment/file/1/2/12-009.pdf · 207--155 5 5 BMW F8SWTT/GRF8BSWT 2007-2015 BMW F800 ST/GT/R - PCV - 5

12-009 www.powercommander.com 2007-2015 BMW F800 ST/GT/R - PCV - 3

1 Removethefollowing:

-Seat -Battery

-Uppersidefairings -Airbox

-Middlecover -LowerFairings

2 Unplugthestockwiringharnessfrombothfuelinjectors(Fig.B)

3 LaythePCVnearthefuelpump(underseat)temporarily.

4 RoutethePCVharnessalongtherighthandsideofthebikeandgotowardsthethrottlebodies.

5 PlugthePCVharnessin-lineofthestockwiringharnessandbothfuelinjectors(Fig.C).

The pair of PCV leads with ORANGE colored wires go in-line of the cylinder #1 (left) fuel injector.

The pair of PCV leads with YELLOW colored wires go in-line of the cylinder #2 (right) fuel injector.

FIG.A

Remove

Ground wire

FIG.B

DO NOT TURN ON THE IGNITION WHILE ANY CONNECTIONS ARE UNPLUGGED.

FIG.C

RemoveRemove

Rem

ove

Unplug Unplug

Page 4: PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATIONdynojet.co.uk/media/attachment/file/1/2/12-009.pdf · 207--155 5 5 BMW F8SWTT/GRF8BSWT 2007-2015 BMW F800 ST/GT/R - PCV - 5

12-009 www.powercommander.com 2007-2015 BMW F800 ST/GT/R - PCV - 4

6 UnplugthestockwiringharnessfromtheThrottlePositionSensor(Fig.D).

This connector is located on the right hand side of the throttle bodies.

FIG.D

7 PlugthePCVharnessin-lineofthestockwiringharnessandtheThrottlePositionSensor(Fig.E).

FIG.E

8 Reinstalltheairbox.

9 Reinstallthebattery.AttachthegroundwireofthePCVwiththesmallringlugtothenegative(-)terminalofthebike’sbattery(Fig.F).

FIG.F

PCV

PCV

PCV Ground

UnplugSt

ock

Page 5: PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATIONdynojet.co.uk/media/attachment/file/1/2/12-009.pdf · 207--155 5 5 BMW F8SWTT/GRF8BSWT 2007-2015 BMW F800 ST/GT/R - PCV - 5

12-009 www.powercommander.com 2007-2015 BMW F800 ST/GT/R - PCV - 5

10 DisconnectthestockO2sensorfromthemainwiringharness(Fig.G).

This connection is located behind the ECM. Unplugging the wiring harness from the ECM will make this easier.

The stock O2 sensor will no longer be connected. The sensor can be removed from the exhaust if desired and if you have a way to plug the hole in the exhaust.

FIG.G

11 InstallthePCVundertheseatusingthesuppliedVelcro

Make sure to clean both surfaces with the alcohol swab before attaching.

12 Reinstallallofthebodyworkandtheseat.

Make sure that all connections are secure before starting the motorcycle.

Note: This unit comes shipped with a stock map for an ST model. If this does not match your setup, you can download more maps from our website (www.powercommander.com).

FIG.H

Unplug