please read all directions before starting installation€¦ · i22-037 2004-2006 yamaha yzf r1 pcv...
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2004-2006 Yamaha YZF R1 PCV - 1I22-037 www.powercommander.com
Ins ta l l a t i on I ns t ruc t i ons
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!
YOU CAN ALSO DOWNLOAD THE POWER COMMANDER SOFTWARE AND LATEST MAPS FROM OUR WEB SITE AT:
www.powercommander.com
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
PARTS LIST
1 PowerCommander1 USBCable1 CD-ROM1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcro1 Alcoholswab
2004-2006 Yamaha YZF R1
EXPANSION PORTS 1 & 2
OptionalAccessoriessuchasColorLCDunitorAutotunekit.
POWER COMMANDER V INPUT ACCESSORY GUIDE
Map - ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.
Shifter- TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.
Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.
Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.
Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.
ACCESSORY INPUTS
Wire connections:
ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.
NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.
CRANK
ANALOG
SPEED
MAP
MAP
SHIFTER
SHIFTER
USB CONNECTION
2004-2006 Yamaha YZF R1 PCV - 2I22-037 www.powercommander.com
I22-037 www.powercommander.com 2004-2006 Yamaha YZF R1 PCV - 3
1 Removethemainseatandthepassengerseat.
2 Propthefrontofthefueltankintheupposition.
3 LaythePCVinthetailsection.
4 Routetheharnessunderneaththetailsectionandgotowardsthefrontofthebike.
5 Locatetheconnectorfromthemainwiringharnesstotheinjectorrail.
6 UnplugthisconnectorasshowninFigureA.
Note:Thisconnectorisgreyincolor.
7 AttachtheconnectorsfromthePCVtothestockwiringharnessasshowninFigureB.
8 Boltthefueltankdownintoposition.
9 RemovethetwoboltsonthelefthandsideofthebatteryholddownbracketandloosentherighthandboltsenoughtoroutethePCVharnessunderneathitasshowninFigureC.
10 Reinstallthebracket.
FIG.A
FIG.C
FIG.B
PCV connectors
stock connectors
view from top
route the harness underneath this bracket
PCV harness
I22-037 www.powercommander.com 2004-2006 Yamaha YZF R1 PCV - 4
11 AttachthegroundwirefromthePCVtothenegativesideofthebatteryasshowninFigureD.
FIG.D
12 Usingthesuppliedvelcro,securethePCVintherearsectionofthetrunkasshowninFigureE.
Makesuretocleanbothsurfaceswiththealcoholswabbeforeattaching.
13 Verifyallthewiresareroutedproperly.
14 Reinstallthemainseatandthepassengerseat.
FIG.E
ground wire from PCV