plug and play 3-axis motion · a true plug-and-play solution. performance up to 5μm repeatability...

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Motion Box is a pre-configured 3-axis Cartesian Robot System that enables rapid deployment of the user’s automated process, designed to minimize the customer’s engineering and assembly efforts. It is a pre-engineered system including linear actuators, servo motors, motion controller and HMI. With a robust mechanical design and easy to use control interfaces Motion Box eliminates the time, expense, and risk in building Cartesian Robot Systems. A true plug-and-play solution. Performance Up to 5μm repeatability due to high resolution motor encoders; in conjunction with preloaded ball screws and linear guides (dependent on stroke and operating conditions) High efficiency motors and drives Z-axis servo motor with integrated brake 1G acceleration achieving a maximum speed of 1 m/s Preloaded ball screws and linear guides provide backlash-free movement Achievable cycle time of 0.6 on smallest model Reliability and Maintenance Pre-programmed HMI screens for robot status, diagnostics,and lubrication intervals Factory pre-tuned servo drives System Includes Mitsubishi QD77 motion controller and J4 servo amplifier (4-axis motion control capability) 3 ball screw driven axes complete with home switches, cable management and mounting brackets Additional 4th axis capability Pre-wired hand held E-stop circuit configured to the drive Programmable 10 inch color touch screen HMI 32 I/O – 16 on-board Z-axis, 16 at control cabinet 5 meter dynamic cable set Multiple network interface options 24VDC power supply Control cabinet dimensions: 762mm (30in) x 1930mm (76in) x 381mm (12in) www.rollonmotionbox.com Plug and Play 3-Axis Motion

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Motion Box is a pre-configured 3-axis Cartesian Robot System that enables rapid deployment of the user’s automated process, designed to minimize the customer’s engineering and assembly efforts. It is a pre-engineered system including linear actuators, servo motors, motion controller and HMI. With a robust mechanical design and easy to use control interfaces Motion Box eliminates the time, expense, and risk in building Cartesian Robot Systems. A true plug-and-play solution.

Performance■ Up to 5μm repeatability due to high resolution motor encoders;

in conjunction with preloaded ball screws and linear guides (dependent on stroke and operating conditions)

■ High efficiency motors and drives

■ Z-axis servo motor with integrated brake

■ 1G acceleration achieving a maximum speed of 1 m/s

■ Preloaded ball screws and linear guides provide backlash-free movement

■ Achievable cycle time of 0.6 on smallest model

Reliability and Maintenance■ Pre-programmed HMI screens for robot status, diagnostics,and

lubrication intervals

■ Factory pre-tuned servo drives

System Includes■ Mitsubishi QD77 motion controller and J4 servo amplifier

(4-axis motion control capability)

■ 3 ball screw driven axes complete with home switches, cable management and mounting brackets

■ Additional 4th axis capability

■ Pre-wired hand held E-stop circuit configured to the drive

■ Programmable 10 inch color touch screen HMI

■ 32 I/O – 16 on-board Z-axis, 16 at control cabinet

■ 5 meter dynamic cable set

■ Multiple network interface options

■ 24VDC power supply

■ Control cabinet dimensions: 762mm (30in) x 1930mm (76in) x 381mm (12in)

www.rollonmotionbox.com

Plug and Play 3-Axis Motion

Serial Based Protocols: Ethernet Based Protocols:

CC Link Ethernet/IP Scanner

DeviceNet Master TCP/IP

Profibus-DP Master V1 & V2 Modbus/TCP

Profibus-DP Slave ProfiNet Master

Modbus/RTU Master CC-Link iE Control

CC-Link iE-Field

Specifications

User Supplied Items■ 230V to 240AC, 1 phase 50/60Hz (20 A)

■ End of arm tooling

Module Types■ Standard: 3-axis cantilever system

■ Heavy Duty: Gantry style for MB40HD and MB60HD

Options■ Analog I/O

■ Available without controller (contact Rollon for details)

Travel mm (in) Envelope Max Payload

PN XS YS ZS XE YE ZE ZA ZB Kg (lbs)

MB12 305 (12) 305 (12) 305 (12) 868 973 1323 862 258 50 (110)

MB16 407 (16) 407 (16) 407 (16) 970 1075 1425 964 360 50 (110)

MB20 508 (20) 508 (20) 508 (20) 1071 1176 1526 1065 461 50 (110)

MB30 762 (30) 762 (30) 508 (20) 1325 1430 1526 1065 461 50 (110)

MB40 1016 (40) 1016 (40) 508 (20) 1579 1684 1526 1065 461 30 (66)

MB60 1524 (60) 1016 (40) 508 (20) 2087 1684 1526 1065 461 30 (66)

MB40HD 1016 (40) 1016 (40) 508 (20) 1579 1684 1526 1065 461 50 (110)

MB60HD 1524 (60) 1016 (40) 508 (20) 2087 1684 1526 1065 461 50 (110)

mm (in)

Actuator Specifications

X Y Z

Module Cross Section

145 (5.71) 145 (5.71) 110 (4.33)

Ball Screw Diameter

20 (0.79) 20 (0.79) 16 (0.63)

Ball Screw Lead

20 (0.79) 20 (0.79) 10 (0.39)

Linear Guide Size

20 (0.98) 20 (0.98) 15 (0.59)

Couplings Bellows

Rollon Corp. 101 Bilby Road. Suite B, Hackettstown, NJ 07840 Phone: (+1) 973 300 5492 [email protected]

www.rollonmotionbox.com

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All Product specifications, including performance and design specifications, are believed to be reliable but may not be achievable in your environment or application. Rollon makes no warranty, representation, or guarantee regarding the information contained herein, or the suitability of this Product and any services for any particular purpose, nor does Rollon assume any liability whatsoever arising out of this Product, its application or use, except as expressly set forth in Rollon’s Terms and Conditions, a copy of which can be found at the following link: http://www.rollon.com/US/en/general-terms-and-conditions-of-purchase/. Rollon reserves the right to make any changes to the information in this document or to any of its products and services at any time without notice.

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