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    Unit 004SCIENTIFIC PRINCIPLES

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    Section1

    Measurements used in

    Mechanical Services

    Measurement

    (The S.I. Metric system)

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    WHAT ARE WE GOING TO COVER

    TODAY?

    THE S.I. UNITS OF MEASUREMENTS USED IN PLUMBING

    Measurement

    3

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    Measurement

    The S.I. system is the system that has been adopted for

    the U.K.

    from existing metric systems.

    S.I. Stands forSysteme Internationale.

    The construction industry uses Sub units milli but NOT

    the centi. i.e. millimetres, but not centimetres.

    However, since the introduction of metrication, the centiis becoming increasingly popular.

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    Measurement

    1 Metre = 1000 millimetres (mm)

    1 Bar = 1000 millibars (mb)

    1 Bar also equals 100 kilo pascal (Kpa)

    1 kilo pascal (Kpa) = 1 kilo Newton per meter squared (1kN/m2

    ) 1 Kilogram = 1000 grams (g)

    1 sq. metre = 1,000,000 sq. millimetres

    1 Bar = 10 meters of head

    NB Milli = one thousandth of

    Kilo = one thousand times

    5

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    Measurement

    TIME IS MEASURED IN;

    Hours, Minutes and Seconds (s)

    1hr = 60mins 1min = 60 seconds

    3600 seconds = 1hr (60x60 = 3600)

    Seconds (s) are the preferred method

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    HEAT AND TEMPERATURE

    Measurements

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    Measuring Temperature

    Latent Heat

    Thermal expansion

    Heat and Temperature

    TEMPERATURE

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    Heat and Temperature

    The main difference between heat and temperature is that heat is

    recognised as a unit of energy, measured in joules.

    temperature is the degree of hotness of a substance

    heat is the amount of heat energy (j) that is contained within asubstance.

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    An example of this which is shown in a number of text

    books is a short length of Steel wire heated until it is

    red hot and a bucket of hot water.

    The temperature of the wire is 350C

    The water has a temperature of70C

    The wire is far hotter, but actually contains less

    heat energy.

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    Heat and Temperature

    The S.I. unit of temperature measurement is the

    degree Kelvin, the most common unit used in

    plumbing is degrees Celsius (centigrade) written as C

    An other unit used is Fahrenheit, it is some times

    necessary to convert from one scale to an other.

    MEASURING TEMPERATURE

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    Heat and Temperature

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    Temperature scale

    The difference between two fixed points is divided

    into 100 equal parts, each called a degree. The ice

    point is 0C and the steam point 100C. This method

    was devised by a Swedish astronomer named Celsius,

    and is now called the Celsius scale.

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    Heat and Temperature

    The Kelvin scale like Celsius uses single degree

    increments but the freezing point is 273.15k and the

    boiling point 100 degrees higher at 373.15k

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    Heat and Temperature

    Absolute zero is theoretically the lowest possible

    temperature that can ever be reached. To convert

    from C to k add 273.15 and to convert from k to C

    subtract 273.15. no temperature in Kelvin is negative

    but Celsius is negative when it drops below 0C

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    Heat and Temperature

    Converting to Fahrenheit

    Celsius Location Fahrenheit

    0 Freezing point of (water) 32

    4 Maximum density (water) 39.2

    20 Average room temperature 68

    36.8 Blood temperature 98.4

    43.3 Bath water 110

    60 Washing-up water 140

    65 Primary return 149

    85 Primary flow 185

    100 Boiling point (water) 212

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    Heat and Temperature

    Converting to Fahrenheit using mathematics

    Fahrenheit has 180 divisions and starts at 32

    Celsius has 100 divisions and starts at 0

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    Heat and Temperature

    This means that 9 divisions in Fahrenheit are equalto 5 divisions Celsius

    To put it an other way 1 degree Celsius is 95times

    greater than 1 degree Fahrenheit

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    Heat and Temperature

    As Fahrenheit starts at 32. Therefore the formula for

    converting from Fahrenheit to Celsius is Degrees

    Celsius = Degrees Fahrenheit32 x 59

    The formula for converting from Celsius to Fahrenheit

    is Degrees Fahrenheit = Degrees Celsius x 9 + 32

    5

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    Heat and Temperature

    WORKED EXAMPLE

    Convert 212 Fahrenheit to degrees Celsius

    Degrees Celsius = degrees Fahrenheit 32 x 5

    9Degree Celsius = 212 32 x 5

    9

    Degree Celsius = 180 x 59

    Degree Celsius =100C 212F = 100 C

    20

    1

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    Heat and Temperature

    Worked example

    Convert 20 Celsius to degrees Fahrenheit

    Degrees Fahrenheit = degrees Celsius x 9 + 32

    5Degrees Fahrenheit = 20 x 9 + 32

    5

    Degrees Fahrenheit = 4 x 9 + 32

    Degrees Fahrenheit = 36 + 32

    Degrees Fahrenheit = 68 C 20 C = 68 F

    41

    21

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    Heat and Temperature

    We have looked at the complicated method, lets now

    look at the simpler method,

    Celsius to Fahrenheit = (C x 1.8) + 32 = F

    Fahrenheit to Celsius = (F 32) x 0.56 = C

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    Heat and Temperature

    Convert 212 Fahrenheit to degrees Celsius

    Degrees Celsius = (F 32) x 0.56 = C

    Degrees Celsius = (212-32) x 0.56

    Degrees Celsius = 100.8 C

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    Heat and Temperature

    Convert 20 Celsius to degrees Fahrenheit

    Celsius to Fahrenheit = (C x 1.8)+ 32

    Degrees Fahrenheit =(20 x 1.8)+ 32

    Degrees Fahrenheit = 68 F

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    Heat and Temperature

    Devices used to measure temperature

    Now see

    SmartScreenWorksheet 8

    Temperature

    measurement

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    Heat and Temperature

    There are three forms of state in which a substance

    can exist,

    Solid

    Liquid

    Gas

    LATENT HEAT

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    Heat and Temperature

    Water exits in three states ice (solid), water (liquid),

    gas (steam).

    The change of state from solid to liquid or vice versa is

    termed the lower change of state andthe change

    from a liquid to a gas istermed theupper change of

    state

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    Heat and Temperature

    Heat that brings about a change in state with no

    change in temperature is called latent (hidden) heat.

    When a substance changes state the temperature

    stays the same. It is the addition or removal of the

    heat that produces the change of state.

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    Heat and Temperature

    Heat which causes a change in temperature in asubstance is called sensible heat.

    When ice turns to water it is changing state from a solidto a liquid. In order to achieve this the ice requires

    additional heat energy. The heat being applied to the ice

    is used to change state. During this period there is no

    increase in temperature, although the heat is still being

    applied. 29

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    Heat and Temperature

    When the ice has completely turned to water, the

    temperature will begin to rise again. When the ice has

    completely turned to water, the temperature will

    begin to rise again.

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    Heat and Temperature

    When the reverse happens I.e. water turns to ice, the

    change of state being liquid to solid, there is a surplus

    of energy I.e. heat energy is given off. This counteractsthe cooling effect and there is no drop in temperature

    until all the water has turned to ice, the temperature

    then continues to drop.

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    Heat and Temperature

    This happens whenever a substance changes state, so

    it will also happen when water turns to steam. I.e. the

    temperature of the water will reach 100 C, but will

    not increase until the water has turned to steam.

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    Heat and Temperature

    In reverse, the steam will turn to water and during

    this time, the temperature will not fall until all the

    steam has turned to water. During this time latent

    heat is given off.

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    Heat and Temperature

    Ice

    to

    water

    A B C D E

    100

    0

    Water to steam

    Heat input joules

    TemperatureC

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    Heat and Temperature

    Now in your own words on the note page provided

    sum up the following terms,

    MELTING

    FREEZING

    BOILING

    EVAPORATING / EVAPORATION

    CONDENSING35

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    Heat and Temperature

    From point A to point B the temperature is rising

    steadily. The heat being absorbed during this period is

    called sensible heat because it can be sensed by the

    thermometer. From B to C it is apparent that heat is

    still being absorbed but it is not visible on the

    thermometer

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    Heat and Temperature

    From B to C it is apparent that heat is still being

    absorbed but not visible on the thermometer, so it is

    called latent heat because it cannot be seen.

    From C to D the thermometer shows the second

    increase in sensible heat and from D to E shows

    latent heat again.

    37

    Heat and Power

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    Heat and Power

    Recovery Rate

    This is the

    amount of time

    required to heatup a quantity of

    water to a

    specifictemperature

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    Heat and Power

    Heat Recovery Period

    This time will vary depending upon the heat source

    power rating.

    It is possible to calculate the heat recovery period.

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    Measurement (RECAP)

    TIME IS MEASURED IN;

    Hours, Minutes and Seconds (s)

    1hr = 60mins

    1min = 60 seconds

    3600 seconds = 1hr (60x60 = 3600)

    Seconds (s) are the preferred method

    40

    H t d P

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    Heat and Power

    Using this formula:

    SH x Kg x temperature riseAvailable time in seconds

    SH = the specific heat of water(the amount of

    energy required to heat 1kg of water by 1C)

    Kg = the weight of water to be heated

    = Power Required

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    Heat and Power

    Example: Find the power required to heat a cylindercontaining 100 litres of water to 60C

    Incoming water supply temperature = 4C

    Customer requires water, to be at 60C, in 1hours

    SH x Kg x temperature rise

    Available time in seconds

    = Power Required

    4.2 x 100 x 56 23520

    90 x 60 5400

    = = 4.36 kW

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    Heat and Power

    This example does not allow for heat loss and the heating-up of the

    HWSC. It is advisable to add 10% which will allow for this loss.

    e.g. 4.36 + 10% =4.36 +

    0.43

    4.79 kW

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    Heat and Power

    Example: Find the power required to heat a cylinder containing

    125 litres of water to 60C

    Incoming water supply temperature = 18C

    Customer requires water, to be at 60C, in hour

    SH x Kg x temperature rise

    Available time in seconds

    = Power Required

    4.2 x 125 x 4 2 22050

    30 x 60 1800=

    = 12.25 kW

    + 1.22 10%

    13.47 kW

    44

    H t d P

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    Heat and Power

    Often the house owner will want to know how long it

    should take to heat a cylinder of water.

    This can also be found using the same formula with a

    bit of transposition:

    SH x Kg x temperature rise

    Available time in SecondsPower (kW)

    = time in secondsPower Required

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    Heat and Power

    Often the house owner will want to know how long it

    should take to heat a cylinder of water.

    This can also be found using the same formula with a

    bit of transposition:

    SH x Kg x temperature risePower Required = time in seconds

    SH x Kg x temperature rise

    Available time in seconds

    = Power Required

    46

    H t d P

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    Heat and Power

    Example: Find out how long it will take to heat a cylinder containing

    136 litres of water to 60C, using the 3kW immersion heater.

    Incoming water supply temperature = 4C

    SH x Kg x temperature rise

    Power (kW)= time in seconds

    4.2 x 136 x 56

    3 = 10662 seconds

    = 177 minutes = 2 hrs 57mins10662

    60 47

    H t d P

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    Heat and Power

    Example: Find out how long it will take to heat a cylinder containing

    150 litres of water to 60C, using the 27kW gas boiler.

    Incoming water supply temperature = 13C

    SH x Kg x temperature rise

    Power (kW)= time in seconds

    4.2 x 150 x 47

    27 = 1097 seconds

    = 18 minutes1097

    60 48

    H t d P

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    Heat and Power

    Example: Find the power required to heat a cylinder containing 130

    litres of water to 60C.Incoming water supply temperature = 12C

    Customer requires water to be at 60C, in 1hour

    Example: Find out how long it will take to heat a cylinder containing 115litres of water to 60C, using the 23kW gas boiler.

    Incoming water supply temperature = 5C

    Example: Find out how long it will take to heat a cylinder containing 120litres of water to 60C, using the 3kW immersion heater.

    Incoming water supply temperature = 14C

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    Heat and Power

    Example: Find the power required to heat a cylinder containing130 litres of water to 60C.

    Incoming water supply temperature = 12C

    Customer requires water, to be at 60C, in 1hour

    SH x Kg x temperature rise

    Available time in seconds= Power Required

    4.2 x 130 x 48 262081 x 60 x 60 3600

    == 7.28 kW

    + 0.72 10%

    8.00 kW

    50

    Heat and Po er

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    Heat and Power

    Example: Find out how long it will take to heat a cylinder containing

    115 litres of water to 60C, using the 23kW gas boiler.

    Incoming water supply temperature = 5C

    SH x Kg x temperature rise

    Power (kW)

    = time in seconds

    4.2 x 115 x 55

    23 = 1155 seconds

    = 19 minutes1155

    60

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    Heat and Power

    Example: Find out how long it will take to heat a cylinder containing

    120 litres of water to 60C, using the 3kW immersion heater.

    Incoming water supply temperature = 14C

    SH x Kg x temperature rise

    Power (kW)= time in seconds

    4.2 x 120 x 46

    3

    = 7728 seconds

    = 129 minutes = 2 hrs 9mins7728

    60

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    Heat and Power

    SPECIFIC HEAT CAPACITY

    The specific heat capacity of a substance or material is

    the amount of heat required to raise the temperature

    of1kg of the material by 1C. the heat required varies

    depending on the material.

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    Heat and Power

    E.g. the heat required to raise 1kg of water by 1C is

    4.186kJ and 0.125kJ would be required to raise 1kg of

    lead by 1C

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    Material kJ/kgC

    Water 4.186

    Aluminium 0.887

    Cast Iron 0.554

    Zinc 0.397

    Lead 0.125

    Copper 0.385

    Mercury 0.125

    Heat and Power

    Specific Heat Capacity Values

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    HEAT TRANSFER

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    Heat and Power

    There are three methods of heat transfer :

    Conduction

    Convection

    Radiation

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    Heat and Power

    Conduction

    Conduction is the transfer of heat energy through a

    material. This happens because of the increased

    vibration of molecules, which occurs when materialsare heated.

    The vibrations from the heated material are then

    passed on to the adjoining material, which then heatsup in turn.

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    Heat and Power

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    Heat and Power

    Some materials are better conductors than others

    Metals tend to be good conductors

    Wood is a poor conductor of heat

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    Heat and Power

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    Heat and Power

    Copper is a better conductor of heat than steel, ironand lead. Wood plastics which are poor conductors of

    heat are known as thermal insulators

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    Heat and Power

    Convection

    Convection is the transfer of heat by means of movement of a

    locally heated fluid substance (usually air or water). As fluid is

    heated the process causes expansion which in turn causes a

    lowering of its density. The less dense warm flue begins to

    rise and is replaced by cooler, denser fluid from below.

    Eventually convection currents are set up which allow for a

    continuous flow upwards from the source.

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    Heat and Power

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    Heat and Power

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    Heat and Power

    Radiation

    Radiation is the transfer of heat from a hot body to a

    cooler one. It does not need a material medium to do

    this. It needs only air and uses heat waves.

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    Heat and Power

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    Heat and Power

    Radiation can be sensed on a sunny by the heat of the

    sun. Some materials absorb heat radiation better

    than others. Colour often plays apart, dull matt

    surfaces will absorb radiation heat better than shiny

    polished surfaces.

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    Heat and Power

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    Heat and Power

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    Heat and Power

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    Heat and Power

    Now in your own words on the note page provided

    sum up the following terms,

    CONVECTION

    CONDUCTION

    RADIATION

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    Heat and Temperature

    THERMAL EXPANSION

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    Heat and Temperature

    Most materials will expand when heated. This

    because the molecules in a substance move about

    more vigorously when heated. The molecules will

    then move further apart from each other, this will

    mean that the materials taking up more volume.

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    Heat and Temperature

    When a material cools the molecules slow down and

    move closer together, thus the material gets smaller

    or contracts. The amount a material expands in length

    can be calculated using the following formula.

    Length (m) x temp rise (C) x coefficient of linear

    expansion

    70

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    Heat and Temperature

    Material Coefficient C

    Plastic 0.00018

    Zinc 0.000029

    Lead 0.000029

    Aluminium 0.000026Tin 0.000021

    Copper 0.000016

    Cast iron 0.000011

    Mild Steel 0.000011

    Invar 0.00000009

    Now look at SmartScreen hand-out 1 & 2 Properties of materials

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    H d T

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    Heat and Temperature

    Worked Example

    Calculate the amount a 4m long plastic discharge stack will expanded

    due to a temperature rise of 24C.

    Amount of Expansion = 4 x 24 x 0.00018*

    Amount of Expansion = 0.0172m or 17.28mm

    *Figure take from chart

    Now look at SmartScreen hand-out 9 Expansion of liquids and work

    sheet 4 Heat and power 72

    PROPERTIES OF WATER

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    Classification of water

    Corrosion

    Specific heat capacity

    Heat transfer

    Capillary attraction

    Siphonage

    PROPERTIES OF WATER

    What are we going to look at?

    Properties of Water

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    Properties of Water

    Water is a chemical compound which is made up of Hydrogen and

    Oxygen (H2O). An important property of water is its solvent power.

    It has the ability to dissolve some gases and solids to form

    solutions.

    CLASSIFICATION OF WATER

    Properties of Water

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    Properties of Water

    The purest form of water is rain water which is collected on the

    open countryside. It contains dissolved gases such as nitrogen,

    oxygen and carbon dioxide, this doesnt affect its potability

    (suitability for drinking)

    Water may be classified as having varying degrees of

    hardness or softness

    Properties of Water

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    Properties of Water

    Permanent hardness occurs as a result of the natural solvency

    of pure water. It will dissolve sulphates of limestone. A symptom of

    hard water is the difficulty in forming a lather with soap.

    Temporary hardness is responsible for the hard scale which can

    accumulate on the inside of boilers, pipework and cylinders. It will

    restrict the flow of water, reduce the efficiency of appliances which

    can lead to system failure.

    Water Hardness

    Water hardness can be described as temporary or permanent.

    Properties of Water

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    Properties of Water

    Water that is Soft will enable a lather to be produced soap easily.

    This is because of the absence of dissolved salts such as Calcium

    Carbonates and Calcium sulphates.

    pH Value

    The term pH value refers to the level of acidity or alkalinity of a

    substance. Pure water has a pH of 7.0. If water dissolves acidic

    materials, the pH falls and if it dissolves alkaline materials the pH

    rises.

    Properties of Water

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    p

    Acidic and alkaline water can both damage the materials used in

    plumbing systems, by causing corrosion. Metals are particularly at

    risk from corrosive effects of acids and alkalis.

    Slightly acidic water will break down materials in plumbing

    systems, resulting in the build up of silt and other debris in the

    system.

    Rainwater is naturally slightly acidic, due to small amounts of

    carbon dioxide and sulphur dioxide in the atmosphere dissolved

    into it, forming very weak carbonic and sulphuric acids.

    Properties of Water

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    p

    Properties of Water

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    p

    There are four main causes of corrosion

    The effects of air

    The effects of water

    The direct effects of acid, alkalis and chemicals.

    (from environmental sources)

    Electrolytic action

    CORROSION

    Properties of Water

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    p

    Atmospheric Corrosion

    Pure air and water have little corrosive effects, but together in the

    form of moist air(oxygen + water vapour)they can attack ferrous*metals such as steel and iron very quickly to form iron oxide or

    rust.

    *Metal that contains iron

    Properties of Water

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    p

    The corrosive effects of rusting can completely

    destroy metal

    Properties of Water

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    Gases such as Carbon dioxide, sulphur dioxide and sulphurtrioxide which can be found in our atmosphere, will also increase

    the corrosive effects air has on certain metals, especially iron,

    steel and Zinc.

    These gases are often found near industrial areas as these gases

    are often waste products from various industrial processes.

    Properties of Water

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    Coastal areas also suffer from increased atmospheric corrosion

    due to the amount ofsodium chloride (salt) from the seawhich

    become dissolved into the local atmosphere.

    Non- ferrous metals such as copper, aluminium and lead, have

    significant protection against atmospheric corrosion. Protective

    barriers usually sulphates form on these metals to prevent further

    corrosion. This protection is called a patina

    Properties of Water

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    Corrosion by Water

    Ferrous metals are particularly vulnerable to the effects of

    corrosion caused by water. The effects of this corrosion are

    commonly seen in central heating systems as black ferrous oxide

    and red rust (Haematite and Magnetite) build up in radiators.

    A by-product formed from this action is hydrogen gas which

    accumulates in the radiators. The build up can be released by

    bleeding the radiators.

    Properties of Water

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    Properties of Water

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    If the water in an area has a high acidity (soft water ) the internal

    wall of the copper may become slightly discoloured. This will not

    affect the safety or quality of the drinking water.

    If there is lead pipework within a building there is a risk of the

    water dissolving minute quantities of lead, this contaminating the

    water. This may have toxic effect especially for children.

    Properties of Water

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    The Direct Effects of Acid, Alkalis and Chemicals.

    (From environmental sources)

    Some types of wood (such as oak) have a corrosive effect on

    lead, latex cement and formed concrete will adversely affect

    copper.

    Properties of Water

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    Heavy clay soils may contain sulphates which can corrode lead,

    steel and copper. Grounds containing ash and cinders are also

    very corrosive as they are strongly alkaline, if pipes are to be laid

    in such ground they should be wrapped in protective material

    Properties of Water

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    Electrolytic action is caused when two very dissimilar metals come

    into contact with each other. The process involves the flow of

    electrically charged ions from an anode to a cathode through a

    medium known as the electrolyte (this is usually water)

    ELECTROLYTIC ACTION

    Properties of Water

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    This process is called electrolysis. It will lead to the destruction of

    the anode. The time that it takes to destroy the anode will depend

    on :

    The properties of the water that acts as the electrolyte, if the

    water is hot or acidic the rate of the corrosion will increase

    The position of the metals that make up the anode and cathode

    in the electromotive series

    Properties of Water

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    The list on the next slide shows the common elements used in the

    plumbing industry. The order in which they appear indicates their

    electromotive properties.

    Properties of Water

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    Copper Cathodic

    Tin

    Lead

    Nickel

    Cadmium

    Iron

    Chromium

    Zinc

    Aluminium

    Magnesium Anodic

    Properties of Water

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    The elements higher up the list will destroy those lower down

    through electrolytic corrosion. The further the elements are to

    each other the faster the corrosion takes place.

    Properties of Water

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    This problem needs to be recognised by plumbers, especially if

    metal such as copper and galvanised tube and copper fitting arein direct metallic contact. If these metallic elements are

    surrounded by water or damp ground, a basic electrical cell is

    created and electrolytic corrosion can take place.

    Properties of Water

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    Properties of Water

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    Capillary attraction is when a liquid is drawn up through a small

    gap between the surfaces of two materials.

    Capillary attraction occurs due to two characteristics of most

    liquids.

    CAPILLARY ATTRACTION

    Properties of Water

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    Adhesion is the ability to stick to a surface. Water in a smal tube

    such as a U gauge (manometer), has a curved surface where the

    water adheres to the sides of the tube. This is called the meniscus

    Properties of Water

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    Meniscus

    Properties of Water

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    Adhesion

    Properties of Water

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    Cohesion is the ability of a liquid to pull itself into a ball. This is

    also called surface tension. A simple illustration of this is

    rainwater laying on a well-polished car

    Properties of Water

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    Cohesion

    Properties of Water

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    When planning the installation of sheet lead weathering, the affect

    of capillary attraction needs to be taken into account. Water can

    penetrate a building via a lapped joint, as the materials are closed

    together.

    Properties of Water

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    Properties of Water

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    This can be avoided by installing an

    anti-capillarity groove,

    this will prevent water entering the building

    Properties of Water

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    Capillary attraction can also take place within an S trap often

    found under sinks, if a piece of dish cloth becomes lodged in tothe in the trap. Capillary attraction could take place. This can lead

    to the loss of the trap seal and smells filtering back into the home

    from the drains

    Properties of Water

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    Properties of Water

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    Principles of Siphonage

    Atmospheric pressure is the key to siphonage. Siphonage works

    when atmospheric pressure is able to force water through a tube

    i.e. a length of hose pipe. It may appear that it is going against

    the force of gravity.

    For siphonage to work the air pressure in the tube must be

    reduced below that of atmospheric pressure.

    Properties of Water

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    Properties of Water

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    Siphonic Wcs

    Common uses of symphonic action are found

    on Wcs

    Properties of Water

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    Properties of liquids and gases

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    p q g

    Liquids used in Mechanical services consist of:

    Water

    Refrigerant

    Anti- freeze- glycol mixes

    Fuel oils

    Lubricants / Greases

    Properties of liquids and gases

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    p q g

    WATER

    Widely used in the industry.

    IE Cold water, Hot water, Heating, Etc.

    H20- Hydrogen 2 parts and oxygen 1 part.

    Properties of liquids and gases

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    p q g

    REFRIGERANT

    Used in Air conditioning, freezers and fridge

    units and heat pumps.

    Mixture of chemicals and gasses in order to

    perform at extreme temperatures

    Data sheets for refrigerants

    Properties of liquids and gases

    http://localhost/var/www/apps/conversion/tmp/scratch_4//Staff06/data/dshare/FACULTY%20OF%20CONSTRUCTION/PLUMBING/COURSES%20WE%20ARE%20TEACHING%20TEACHING/COURSES/NVQ%20DIP%20PLUMBING%20AND%20DOM%20HEATING/LEVEL%202/Theory/Unit%20004%20-%20Scientific%20Principles/Data%20sheets%20for%20.%20refrigerants.htmhttp://localhost/var/www/apps/conversion/tmp/scratch_4//Staff06/data/dshare/FACULTY%20OF%20CONSTRUCTION/PLUMBING/COURSES%20WE%20ARE%20TEACHING%20TEACHING/COURSES/NVQ%20DIP%20PLUMBING%20AND%20DOM%20HEATING/LEVEL%202/Theory/Unit%20004%20-%20Scientific%20Principles/Data%20sheets%20for%20.%20refrigerants.htm
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    ANTI- FREEZE / GLYCOL MIXES

    Used in solar thermal panels, combustion

    engines, Etc.

    Mixture of chemicals in order to perform at

    extreme temperatures

    Product data sheet

    Properties of liquids and gases

    http://localhost/var/www/apps/conversion/tmp/scratch_4//Staff06/data/dshare/FACULTY%20OF%20CONSTRUCTION/PLUMBING/COURSES%20WE%20ARE%20TEACHING%20TEACHING/COURSES/NVQ%20DIP%20PLUMBING%20AND%20DOM%20HEATING/LEVEL%202/Theory/Unit%20004%20-%20Scientific%20Principles/Glycol%20mix%20.pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_4//Staff06/data/dshare/FACULTY%20OF%20CONSTRUCTION/PLUMBING/COURSES%20WE%20ARE%20TEACHING%20TEACHING/COURSES/NVQ%20DIP%20PLUMBING%20AND%20DOM%20HEATING/LEVEL%202/Theory/Unit%20004%20-%20Scientific%20Principles/Glycol%20mix%20.pdf
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    FUEL OILS & Lubricants / Greases

    Fuel oils are mainly used for heating purposes,

    however majority of mechanical moving parts

    require an oil or grease as a lubricant.

    Carbon Based non renewable taken from the

    earth and refined into the above products at

    various levels

    Properties of liquids and gases

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    Gases used in Mechanical services consist of:

    Air and steam

    LPG Liquid Petroleum Gas

    Natural Gas

    Carbon Dioxide

    Refrigerant Gasses

    Properties of liquids and gases

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    Air and Steam

    These are mainly used for producing pressure in

    order to drive industrial machinery.

    Properties of liquids and gases

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    LPG Liquid Petroleum Gas

    A gas that is used to heat homes and for cooking

    in rural areas not on mains gas. You use this gas

    for soldering, camping and caravan, boats etc.

    Factories may use this for localised heating.

    Properties of liquids and gases

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    Natural Gas

    Supplied from the gas mains, and currently the

    most common gas used for heating buildings,

    both domestic and industrial.

    Properties of liquids and gases

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    Carbon Dioxide

    Carbon dioxide in solid and in liquid form is used

    for refrigeration and cooling. It is used as an

    inert gas in chemical processes, in the storage ofcarbon powder and in fire extinguishers.

    Pipe freezing kits may use this gas.

    Properties of liquids and gases

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    Refrigerant Gases

    Used in Air condition, freeze and fridge units

    and heat pumps.

    Plumbing science

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    Mass and weight

    Density liquids and gases

    Relative density

    Pressure

    g

    What are we going to look at?

    Properties of gasses

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    Temperature of Gases.Properties of Gases

    (Typical Values)

    Quality/Unit Natural Methane Propane Butane

    Chemical Formula CH4 C3H8 C4H10

    Boiling Point -1620C -420C -20C

    Relative Density (Liquid) - 0.5 0.57

    Relative Density ( Gas) 0.58 1.78 2.0

    Gross Calorific Value 38.5MJ/m3 95MJ/m3 121MJ/m3

    Gas Family 2nd 3rd 3rd

    Flammability Limits 5-15% 2.3-9.5% 1.9-8.5%

    Air/Gas Ratio 9.81:1 23.8:1 30.9:1

    Oxygen/Gas Ratio 2:1 5:1 6.5:1

    Flame Speed 0.36m/s 0.46m/s 0.38m/s

    Ignition Temperature 7040C 5300C 5000C

    Maximum Flame Temp. 10000C 19800C 19960C

    System Operating Pressure

    21mb (+/- 2) 37mb (+/-5) 28mb (+/- 5)

    Properties of gasses

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    Gas Laws:

    Charless Law At constant pressure, the volume of a given mass of an ideal gas increases or decreases

    by the same factor as its temperature on the absolute temperature scale (i.e. the gasexpands as the temperature increases).[1]

    Boyles LawBoyle's law (sometimes referred to as the BoyleMariottelaw) states that the absolute pressure and volume of a given mass of confinedgas are inversely proportional, if the temperature remains unchanged within a

    closed system.[1][2]

    Boyles Law 2

    Properties of gasses

    http://www.youtube.com/watch?v=IkRIKGN3i0khttp://en.wikipedia.org/wiki/Absolute_temperature_scalehttp://www.youtube.com/watch?v=J_I8Y-i4Axchttp://en.wikipedia.org/wiki/Pressurehttp://en.wikipedia.org/wiki/Volumehttp://en.wikipedia.org/wiki/Temperaturehttp://en.wikipedia.org/wiki/Closed_systemhttp://www.google.co.uk/imgres?imgurl=http://upload.wikimedia.org/wikipedia/commons/thumb/1/15/Boyles_Law_animated.gif/220px-Boyles_Law_animated.gif&imgrefurl=http://en.wikipedia.org/wiki/Boyle%27s_law&h=167&w=220&sz=210&tbnid=KZ4zZ_spLXnNqM:&tbnh=90&tbnw=119&prev=/search?q=boyles+law&tbm=isch&tbo=u&zoom=1&q=boyles+law&docid=rdA0z9EZwxqKHM&hl=en&sa=X&ei=ltYGT8WCNYSv8QPtt7DoCQ&ved=0CFgQ9QEwBg&dur=1152http://www.google.co.uk/imgres?imgurl=http://upload.wikimedia.org/wikipedia/commons/thumb/1/15/Boyles_Law_animated.gif/220px-Boyles_Law_animated.gif&imgrefurl=http://en.wikipedia.org/wiki/Boyle%27s_law&h=167&w=220&sz=210&tbnid=KZ4zZ_spLXnNqM:&tbnh=90&tbnw=119&prev=/search?q=boyles+law&tbm=isch&tbo=u&zoom=1&q=boyles+law&docid=rdA0z9EZwxqKHM&hl=en&sa=X&ei=ltYGT8WCNYSv8QPtt7DoCQ&ved=0CFgQ9QEwBg&dur=1152http://en.wikipedia.org/wiki/Closed_systemhttp://en.wikipedia.org/wiki/Temperaturehttp://en.wikipedia.org/wiki/Volumehttp://en.wikipedia.org/wiki/Pressurehttp://www.youtube.com/watch?v=J_I8Y-i4Axchttp://en.wikipedia.org/wiki/Absolute_temperature_scalehttp://www.youtube.com/watch?v=IkRIKGN3i0k
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    Heat pump / Refrigeration cycle

    Drawing and stages

    Plumbing Science

    http://www.vent-axia.com/heatpump/howhttp://www.vent-axia.com/heatpump/how
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    Mass in its simplest terms is the amount of matter in an object. It is

    measured in grams or kilogram's. An objects mass will stay the same

    unless parts are removed from it.

    A basin tap will have the same mass, if it is on a work bench or on the

    moon.

    MASS

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    The weight of an object is the force exerted by its mass, due to the

    acceleration owing to force ofgravity.

    On the earth all objects are being accelerated towards centre of the

    planet. This is due to the earths gravitational pull.

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    Pull exerted by gravity on mass of an object is known as its weight . We

    measure weight in Newton's.

    A Newton is equivalent to

    1 metre per second (m/s2) per 1kg of mass.

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    Plumbing Science

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    On the Earth

    The gravitational pull of the earth is 9.8m/s2

    Therefore, an object with a mass of1kg on earth

    would weigh 9.8 newtons

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    On the moon

    The gravitational pull of the moon is approximately 1.633m/s.

    An object with a mass of1kg on the moon - would weigh 1.633

    newtons.

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    Mass of the object does not change whether it is on earth or on the

    moon, but weight of an object changes immensely due to the reduced

    gravitational pull of the moon.

    Solid materials which have the same shape, can frequently have a

    completely different mass. This is know as is density. The density of an

    item is measured by its mass compared to its volume

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    To calculate this the following formula is used

    Density = mass

    volume

    Liquids and gases also have different densities, dependent on thenumber of molecules present within a particular volume of a

    Substance.

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    It is also very important to understand that the density of water changes

    when temperature of water changes. Water is less dense when heated.

    1m3 of water at 4C has a mass of 1000Kg

    1m3 of water at 82 C has a mass of 967Kg

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    Air

    Polystyrene

    Lead

    Mass of all cubes are the same but volumes are different. Leadwill occupy a smaller volume than both air and the polystyrene,

    due to its molecules being more tightly packed

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    A mass that is concentrated in a smaller volume has a greater density

    than a substance of equal mass that occupies a larger space.

    Thus, gases have the smallest densities when compared to solids and

    liquids. Gas molecules contain mostly empty space, while molecules in

    liquids, are again more tightly packed together.

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    Relative density (also known as specific gravity), is an effective way ofmeasuring the density of a substance or object and comparing its

    weight per volume to an equal volume of water.

    RELATIVE DENSITY

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    1m3

    of water has a mass of1000kg at 4C whereas 1m3

    of lead weighsabout 11300kg. From this it can be seen that lead is 11.3 times heavier.

    Knowing this, we can calculate weight of any substance by dividing

    density of a substance by the density of water.

    Water is always shown as 1.0

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    Using this information, we know that any material with a higher numberthan 1.0 will sink in water and any number lower will float.

    The relative density of gases can also be measured by comparing the

    specific gravity of air, which is also expressed as 1.0

    Material Relative density

    Solids and Liquids

    1 0

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    Water 1.0

    Class C fuel oil 0.79

    Linseed oil 0.95

    Aluminium 2.7

    Zinc 7.1

    Cast iron 7.2

    Tin 7.3

    Mild steel 7.7

    Copper 8.9

    Lead (Milled) 11.3

    Mercury 13.6

    Gases

    Air 1.0

    Methane ( Natural Gas) 0.6

    Propane 1.5

    Butane 2.0

    Plumbing Science

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    4c

    10c

    4c

    1c

    Maximum density of water 4C

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    Relative Density of

    Materials

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    As water is heated, the process causes expansion, in - turn causes alowering density. The less dense warm water begins to rise, replaced by

    cooler, denser fluid from below.

    Eventually convection currents are set up, allowing a continuous flow of

    heat upwards from its source.

    Principles of mechanical advantage

    and velocity ratios

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    and velocity ratios.

    Levers: What is a lever?In Basic form of a lever is a steel rod known as a

    crowbar.

    Wheel and axle: What is this?

    In basic form a good example would be a car

    steering wheel.

    Principles of mechanical advantage

    and velocity ratios

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    and velocity ratios.

    Pulleys: What is this? A pulley is an arrangement of wheels with a

    rope passed through them to enable the

    movement of heavier objects. (block andtackle)

    Principles of mechanical advantage

    and velocity ratios

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    and velocity ratios.

    Screws: What is this? A screw is used to lift an item under tension,

    an example of this could be a acro .prop

    Principles of basic mechanics

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    Theory of moments.

    Action and reaction.

    Centre of gravity.

    Equilibrium.

    Using the Pcs Reach the above.

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    Force will try to move an object

    We cannot see force, however its effects can be seen in the next slide

    FORCE

    Plumbing Science

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    Force

    Force

    Force is the cause of a

    change in shape

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    The unit of measurement for force is the Newton (N)

    An object weighing 1 kg, dropped from a height, will travel at an

    acceleration of 9.81 metres/second squared (m/s2) due to the earths

    gravitational pull (gravity)

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    Plumbing Science

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    Force = Mass x accelerationForce = 50kg* x 9.81m/s2

    Force = 490.5N

    * 1Litre of water weighs 1kg

    50kg

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    Pressure can be defined as force acting over a specified area

    Pressure is to act upon a wide variety of liquids and gasses in plumbing

    applications e.g. air, water and oil. Pressure is involved in the delivery of

    water that affects us most in plumbing.

    PRESSURE

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    Plumbing Science

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    Pressure is measured in newtons per square metre (N/m2)

    It is also known as Pascal (Pa)

    You may have come across other terms used to identify pressure they

    include (Bar or Pounds per square inch (ibs/in2)

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    Static Pressure

    Water will find its own level when exposed to atmosphere and with no

    flow(static).

    This occurs, what ever shape of the vessel in which water is placed, and

    a result of gravitational force acting downwards on the water.

    1 bar = 100,000N/m2 1lbs/in2 = 6894N/m2

    Atmospheric pressure at sea level is 101,325N/m2

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    Plumbing Science

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    Pressure is exerted by solid objects in downwards

    direction only, however, liquids exert pressure downwards

    and sideways.

    Plumbing Science

    There are basically two ways of creating pressure in plumbing

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    There are basically two ways of creating pressure in plumbing

    systems:1. By connecting a pump into the system pipe-work; or

    2. By using the weight of the water itself.

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    The higher the column of water (plumbers call this head of

    water) the greater pressure exerted at its lowest point.

    Now look at SmartScreen hand-out 3 Water Pressure and Work

    sheet 6 & 7

    Plumbing Science

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    Intensity of pressure or static pressure can be defined as force (KPa)

    created by the weight of a given mass of water acting upon one unit

    area (1m2).

    Example:

    Intensity of pressure = head x 9.18 KPa (gravitational force)

    Plumbing Science

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    Total Pressure is the intensity of pressure

    multiplied by the area acted on.

    Example:

    Total pressure = intensity of pressure x area of base

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    Now look at SmartScreen worksheet

    3 Plumbing Materials