PMC-54300ADEQuad Stepper &Machine Controller

The PMC-54300 is a quad (4) axes motion and machinecontrol card, based on a plug-&-play PCI Bus. Accompaniedby its free easy to use powerful software the card can easilybe incorporated into any machine control task with no needfor any user skills.

The PMC-54300 consists of a dedicated motor control chipthat provides control over 4 motors simultaneously and upto 16 (4 at a time), with Series-5000 stepper drivers. Allmotor command and motion feedback lines are opticallyisolated, assuring reliable performance in extremely harshworking environments.

Analog I/O LinesThe PMC-54300 is equipped with 4 current inputs and 4voltage inputs as well as 4 analog output lines. These analogI/O lines are of 8 bit resolution, providing a complete machinecontrol solution.

Encoder/Counter InputThe on-board encoder/counter inputs provide reliableposition feedback and may be used as a user definablecounter. This ensures precision and enables auto-positioningcorrections.

Digital I/O LinesThe PMC-54300 is equipped with 48 discrete I/O lines forgeneral use. These lines can easily operate 24 relays anda standard opto-isolated input board, to control an intelligentmachine or it can be used at TTL level with an output of upto 24mA per channel. Additional 8 Opto-Isolated I/O linesare available when operating up to 4 motor axes system.

Software SupportA high level of flexibility provided by the controller’s freesoftware package, makes system integration a brief task.

Specifications subject to change without notice.

The software provides ability to execute user defined scripts,execute high-performance motion control tasks such aslinear and circular interpolation control all I/O and muchmore.

The sof tware package inc ludes cont ro l le r dr ivers ,Win9x/NT/2000/XP DLLs, Complete Machine ControlApplication with Graphical Scripting capabilities, CNC Controlsoftware, HPGL conversion, Labview drivers and more. Thisensures a significantly short ‘product to market’ time forsystem developers, as well as simple and immediateoperation by the end-user, sparing the need for any additionalsoftware development.

The software provides support for GCODE machine languagewhich is compatible with most Fanuc G and M codes.In addition the HPGL converter enables you to draw complexoutlines and filling using your favorite CAD software andthen convert it into a 2D motion script without writing anycode.

Labview drivers allows users who are familiar with thisprogramming environment to access and control a machineusing the dedicated virtual instruments.

VR-426040

APPLICATIONSMachine ControlRoboticsSemiconductorsAutomatic AssemblyXY, XYZ, XXYZ Control TablesHigh Demand and SophisticatedMotion Control Applications

SuperiorCNC/G-CODE (Q3’04)MotoRunnerWindows 32bit APILabView Drivers

Free software support

PMC-54300ADE

Specifications subject to change without notice.

MotoRunner - PSW-MR543

FEATURES

32 bit PCI Bus, Plug-&-PlayControl 4 Motor Axes Simultanously16 Motor Operation (with System-5000 drivers)48 Digital I/O Lines8 Optional Opto-isolated Digital Outputs4 Analog Output Lines8 Analog Input Lines2 Encoders SupportTrapezoidal and S-Curve Velocity Automatic ProfilesFree Software Support PackageHigh Rate Clock for MicrosteppingVirtual Motor Lock (XXY Tables)Linear & Circular InterpolationOptic-isolation on all Motor Control & Feedback LinesWatchdog FacilityScript Editor and Script OperatorHPGL to Script ConverterPulse&Dir / CCW&CW / Selectable Operating LogicSpeed Change, On-the-FlyComplete Machine Control Solution.

Windows DLL - PSW-5000

123456789

10111213141516171819

202122232425262728293031323334353637

Clock(CW)Common Negative

Reference FB+5V Opto Source

Slow Down(Dig. I/O bit 1)Dir(CCW)

Positive Limit FBNegative Limit FB

Isolated Dig. Out bit 0Clock(CW)

Common NegativeReference FB

+5V Opto SourceSlow Down(Dig. I/O bit 1)

Dir(CCW)Positive Limit FB

Negative Limit FBIsolated Dig. Out bit 0

NU

Dir(CCW)Positive Limit FBNegative Limit FBIsolated Dig. Out bit 0Clock(CW)Common NegativeReference FB+5V Opto SourceSlow Down(Dig. I/O bit 1)Dir(CCW)Positive Limit FBNegative Limit FBIsolated Dig. Out bit 0Clock(CW)Common NegativeReference FB+5V Opto SourceSlow Down(Dig. I/O bit 1)

Motor Control - IsolatedSignals DB37 Connector

X

Y

Z

U

13579

111315

246810121416

Ai0Ai2Ai4Ai8

GNDAo0Ao2

+REF

Ai1Ai3Ai5Ai7GNDAo1Ao3+REF

Analog I/OFlat 16pin Connector

4 to 20 mACurrent Input

0 to 5 VoltVoltage Input

0 to 5 VoltVoltage Output

PMC-54300ADE

Specifications subject to change without notice.

Digital I/O 68 pinWide SCSI connector

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10111213141516171819202122232425262728293031323334

35363738394041424344454647484950515253545556575859606162636465666768

bit 0bit 1bit 2bit 3bit 4bit 5bit 6bit 7

GNDbit 0bit 1bit 2bit 3bit 4bit 5bit 6bit 7

GNDbit 0bit 1bit 2bit 3bit 4bit 5bit 6bit 7

GNDA0+A0-B0+B0-C0

Emergency+5V

bit 0bit 1bit 2bit 3bit 4bit 5bit 6bit 7GNDbit 0bit 1bit 2bit 3bit 4bit 5bit 6bit 7GNDbit 0bit 1bit 2bit 3bit 4bit 5bit 6bit 7GNDA1+A1-B1+B1-C1Reserved+5V

Byte A

Byte B

Byte C

Encoder 0

Byte A

Byte B

Byte C

Encoder 1

Digital Input Digital Output

Comparison Table

Controller Motors Digital Analog Encoder

54300-ADE54300-3ADE54300-2

432

48+848+8

4

8+48+4

0

220

PMC-54300-ADE-00A1: Quad Controller, AIO, DIO, EncoderPMC-54300-3ADE-00A1: Tripple Controller, AIO, DIO, EncoderPMC-54300-2-00A1: Dual Axis ControllerPA-68168: 68 pin to 68 pin PC-Edge Adapter KitPA-68250: 68 pin Digital Connector to Dual 50 pin Adapter KitPW-542014-2: 4 Drivers Control CablePW-543042-2: Triple & Single Driver Control CablePMI-3030: 24 RelaysPMI-3003: 24 Isolated Inputs Screw Terminal Board

ORDERING

MOTOR CONTROL LINESNo. of Axes: 4 (16 with System-5000 drivers)Circular Interpolation Axes: 2Linear Interpolation Axes: 4Maximum Step Rate: 400K ppsMaximum Steps: 16,777,216Acc/Dec Method: Trapezoidal, S-CurveOpto Isolation (UL): 2500 VoltControl Method: Pul.&Dir. Or CW/CCWFeedback: Limit Switches, REF, S.D. OptionEncoder: Diff/Single Ended, 2 axes

USER CONTROL LINESOperating Voltage: 5 VoltOutput Current: up to 24mADigital Output Lines: 24Digital Input Lines: 24Opto-Isolated Digital Lines: 8Analog Input Lines: 4 CH 4-20mA ,8bit

4 CH 0-5V, 8bitAnalog Output Lines: 3 CH 0-5V, 8bit

1 CH ±5V, 8bit

CONNECTORSMotor Control: D-Type DB37pinDigital I/O: 68pin SCSI*PA-10268 Output 50pin Flat (24 signals)*PA-10268 Input 50pin Flat (24 signals)Analog I/O: 16pin Flat Cable Connector

GENERALBus Interface: PCIOperating Temperature: 0-60°CSize: 175x107mmWeight: 160gr

SPECIFICATIONS