pn 115240 vorteq trailer tma revision d october 2017€¦ · ied assem n d october cifying age...
TRANSCRIPT
Revision D October 2017
VORTEQ® Trailer TMA12/24 Premium Lighting KitAddendum
PN 115240
Vorteq® is www.trinity
This maat all timwww.trin
The instrinformatiTrailer inmake chthe most
a registered t
yhighway.com
Vor
Pr
ImassareonlwohigreimtheTri
nual must mes. For anityhighway
ructions conon, illustrati
nformation aanges at ancurrent inst
trademark of E
m
rteq
remiA
portant: Tsembly, maie for standay. In the euld result inhway authombursement
e National Hnity Highwa
be availabladditional cy.com.
ntained in thions, and s
available to Tny time. Pleaructions.
Energy Absorp
q® Tr
um Adde
2525 N. S
Dallas
These instruntenance, a
ard assemblevent the spn a deviatioority enginet by the FedHighway Syay represen
e to the wocopies, con
is manual specificationsTrinity Highwase contact
ption Systems,
1
raile
Lighend
Stemmons Fr
, Texas 7520
uctions are and repair ofies specifiedpecified syson from theseer. This sderal Highw
ystem undertatives are a
orker oversntact Trinity
supersede as in this maway at the tTrinity High
, Inc.© 201
er 12
htinum
reeway
07
to be used f the Vorteqd by the ap
stem assemse instructioystem has
way Adminisr strict criteavailable for
eeing and/oy Highway
ll previous ianual are btime of printhway to conf
17 Trinity HighRevis
2/24
g Ki
only in conq® Trailer. Thppropriate h
mbly, mainteons, contact
been deemstration (“FHeria utilized
consultation
or assemblat (888) 32
nformation abased on thting. We resfirm that you
Part No. 1hway Productssion D October
V
it
njunction withese instruc
highway authnance, or rt the appropmed eligibleWA”) for usby that age
n if required.
ling the pro23-6374 or
and manualhe latest Voserve the rigu are referri
15240 s, LLC r 2017
h the ctions hority repair priate e for se on ency. .
oduct visit
ls. All orteq® ght to ng to
www.trinityhighway.com 2 Revision D October 2017
Table of Contents Customer Service Contacts .......................................................................................................... 3 Important Introductory Notes ........................................................................................................ 3 System Overview .......................................................................................................................... 4 Safety Rules for Assembly ............................................................................................................ 4 Safety Symbols ............................................................................................................................. 5 Know Your Vorteq® Trailer Lighting Kit ......................................................................................... 6 Recommended Tools .................................................................................................................... 6 Lighting Assembly Check List ....................................................................................................... 7 Vorteq® Premium Lighting Overview ........................................................................................... 10 Wire Harness Plug Connections ................................................................................................. 13 Clearance/Marker Lamp Harness Identification .......................................................................... 14 Clearance/Marker Light Connections .......................................................................................... 15 Lighting Harness Assembly ........................................................................................................ 16 Tongue Wiring ............................................................................................................................. 17 Harness Routing on Tongue Assembly ...................................................................................... 18 Clip Locks ................................................................................................................................... 20 Component Light Assembly and Hookup .................................................................................... 21 Final Checklist Before Connecting to Truck ................................................................................ 26
Lighting Assembly, LED, 12V, SAE, Vorteq ............................................................................ 27 Lighting Assembly, LED, 24V, SAE, Vorteq ............................................................................ 30
www.trinit
CustoTrinity HVorteq® Twelcome
Trinity H
Telepho
E-mail:
Website
ImporProper asystem litheir entinstructiostandardsystem aassemblyspecifiedThese ininterpret the asse
tyhighway.com
omer Seighway is coTrailer, its as
e. Additional
Highway
one:
e: Trinity Hig
rtant Intrassembly of ghting undetirety and u
ons are to be assembliesassembly rey process a
d this systemnstructions a
them as wrimbly of high
Impoappro
m
rvice Coommitted to ssembly proinformation
ghway
roductothe Vorteq®
er appropriatunderstood e used only s only as spequires or a question a
m for guidancare intendeditten. They a
hway produc
ortant: DOoved for this
ontactsthe highest
ocedures, sucan be obta
ry Notes® Trailer Lighe federal anbefore assfor the asse
pecified by tinvolves dearises, pleace. Trinity Hid for an indivare intendedcts which are
O NOT use system durin
3
t level of cusupporting docained from th
(888) 323+1 214 3
product.i
www.trin
s hting Kit is e
nd state critesembling thembly of thethe applicabeviation fromse contact ighway is avvidual who
d for the indie specified a
any componng assembly
stomer servcumentationhe contact in
3-6374 (US)23 8140 (Int
ityhighway.c
essential to eria. These ine Vorteq®
e Vorteq® Trble highway m standard the approp
vailable for cis qualified ividual who
and selected
nent part thy or repair.
Revisio
vice. Feedban, and perfornformation b
) ternational)
t
com
achieve penstructions sTrailer Ligh
railer Lightinauthority. Iparameters
priate highwaconsultation to both readis experiencby the highw
hat has not
on D October
ack regardinrmance is alelow:
erformance oshould be rehting Kit. Tng Kit and an the event s or, duringay authoritywith that aged and accurced and skillway authorit
been specif
r 2017
g the lways
of the ead in These re for your
g the y that ency. rately led in ty.
fically
www.trinit
SysteThis Lig
The Vortand to thcriteria e350. Theas a truc
The VortImpact H
Safety* Importa
This manand expLighting 323-6374questions
Always uand whesafety-to
tyhighway.com
m Overvghting Kit i
teq® Trailer he driver of established e system mok blocking a
teq® Trailer Head, tongue
Impofeatur
Impopracticto follbystan
WarnImporthis w
y Rules ant Safety I
nual must beerienced in Kit. Addition4 or by emas concerning
use approprien moving he shoes, and
m
view is meant to
is designedthe truck to
by Nationalounts on the a work zone)
r consists oe, X-Brace, a
ortant: Thires.
ortant: Readces before aow this warnders. Pleas
ning: Ensurrtant stateme
warning could
for Assenstructions
e kept in a the assem
nal copies ofail at producg the informa
ate safety pheavy equipd back prote
o enhance
to reduce to which the Cooperativrear of a tru and mobile
f the followaxle, wheels
is manual
d safety insassembling, rning can rese keep thes
e that all of ents within thd result in se
embly s *
location whembly, maintef this [email protected] in this
recautions wpment or Voection should
4
your Vorte
the risk of insystem is a
ve Highway uck and mayoperations
wing basic cs and tires.
mainly cov
tructions thomaintaining
esult in seriose instruction
the Vorteq®
his manual aerious injury
ere it is readenance, or al are availabnet. Please manual or a
when operatorteq® Trailed be used.
eq® Trailer
njury to passattached whResearch
y be used in(e.g. striping
components
vers the Li
oroughly ang, or repairinous injury orns for later u
® Trailer Daare completeor death in t
dily availablerepair of thble from Trincontact Trin
about the Vo
ting power eer compone
Revisio
r experienc
sengers of ahen it is impProgram (“N
n stationary ag, sweeping
: Frame Ra
ighting Kit
nd follow theg the Vorteqr death to thuse.
nger, Warniely followedthe event of
e to personshe Vorteq® nity Highwaynity Highwayorteq® Trailer
equipment, mnts. Gloves
on D October
ce.
an errant vepacted withiNCHRP”) Rapplications, plowing, et
ail Assembly
Assembly
e suggestedq® Trailer. Fahe worker a
ng, Caution. Failure to ff a collision.
s who are sTrailer Prem
y by calling y if you haver Lighting Kit
mixing chem, eye prote
r 2017
ehicle n the
Report s (e.g. tc.).
y, an
y and
safe ailure
and/or
, and follow
skilled mium (888) e any t.
micals, ction,
www.trinit
SafetyThis sectmanual f
Symbo
tyhighway.com
y Symbotion describefor complete
ol Mea
SafetFailurindica
Dangserioubeen
Warnhave Dangecompunder
WarnVorteqnot usystebeen mainteprohibthe ev
Warn
Warnstate,
WarnUnifor
m
ols es safety sy safety, asse
ning
ty Alert Sre to read ators could re
ger: Failureus injury or ddeemed elig
ning: Do noread this mer, Warningletely followrstand these
ning: Use oq® Trailer fo
utilize or otms are othtested, no
enance, or bited. Failurevent of a veh
ning: Do NO
ning: Ensurspecifying a
ning: Ensurm Traffic Co
mbols that membly, opera
Symbol: Inand follow
esult in serio
e to comply wdeath in the egible by the F
ot assembleanual thorou
g, Caution,ed. Please c instructions
only Trinity or assemblinherwise coher Trinity or have th
repairs use to follow thhicle impact
OT modify th
e that the Vagency, and
re that youontrol Device
5
may appear ating, mainte
ndicates Daw the Dangous injury or
with these wevent of a veFHWA.
e, maintain, ughly and cand Importcall Trinity Hs.
Highway png, maintainomingle par
Highway shey been sing unspechis warning with an UNA
e Vorteq® T
Vorteq® Trailelocal specif
ur deploymees (“MUTCD
in the Vorteenance, rep
anger, Warnger, Warnin
death to wo
warnings couehicle impac
or repair tcompletely utant statemeHighway at (
parts that aing, or reparts from othsystems. Sudeemed elcified partscould result
ACCEPTED
Trailer in any
er and delinfications.
ent meets D”) and local
Revisio
eq® Trailer mair, and serv
ning, Cautiong, Caution,orkers and/o
ld result in inct with a sys
he Vorteq® understand ients within (888) 323-63
are specifiedairing the Voher systemuch configuligible for
s or accesst in serious system.
y way.
eation used
all approprl standards.
on D October
manual. Reavice informa
on, or Impo, and Impo
or bystanders
ncreased risstem that has
Trailer untit. Ensure ththe manua
374 if you d
d herein foorteq® Traile
ms even if trations haveuse. Asse
sories is sinjury or dea
meet all fed
riate Manua
r 2017
ad the tion.
ortant. ortant s.
sk of s not
l you hat all al are o not
r the r. Do
those e not mbly, trictly ath in
deral,
al on
www.trinit
KnowFor specstandard
Recom 3/8 NUT D
Note: Tan exteassemblDecisiondiscretioperform
tyhighway.com
w Your Vcific assemb drawing(s)
Warnworke
CautiVorteq
mmende
DRIVER
SPR
The above linsive list. ly specifiedns as to won of the sing the asse
m
orteq® Tly, maintenaand/or Trinit
ning: Strict ers and othe
ion: Noncoq® Trailer co
ed Tools
RAY CLEANER
ist of tools Depending
d by the apwhat tools specifying hembly of th
Trailer Lance, or repty Highway s
compliance rs.
ompliance womponents o
s
S1 SQUARE H
R
is a generag on specifppropriate h
are needehighway aue system a
6
Lighting pair details; rstandard lay
with these
with these inor render the
HEAD DRIVER
3/16” AL
l recommenfic site cohighway aued to perfouthority andt the author
Kit refer to the yout drawing
instructions
nstructions ce unit unfit fo
R FIS
LLEN WRENC
ndation andonditions anuthority theorm the jod the authority’s specif
Revisio
state or spegs.
is critical to
can lead toor deploymen
SH TAPE
CH
d should nond the com
e required tob are entiority’s selefied assem
on D October
ecifying age
o avoid dang
o damage ont.
ot be considmplexity oftools may irely within
ected contrably site.
r 2017
ency’s
ger to
of the
dered f the vary.
n the actor
1
www.trinit
Lighti TRUCK HA
118168B CLEARAN
118163B REFLECT
116633B
TAILLIGH
115088B CLEARAN
115625B
tyhighway.com
ing Asse
ARNESS
NCE FRONT H
TOR AMBER
T GROMMET
NCE RECT AM
m
embly C
x 1
ARNESS
x 2
x 2
x 4
MBER
x 2
Check Li
JUNCTION B
115481B
CLEARANCE
115621B
REAR SILL H
118167B
CLEARANCE
115622B
CLEARANCE
115057B
7
st
OX
E ROUND AMB
HARNESS
E ROUND RED
E RECT GASKE
MA
x 1 118
BER CL
x 2 115
TA
x 1 115
115
D RE
x 2 116
ET CL(SH
x 5 118
Revisio
AIN HARNESS
8165B
LEARANCE RO
5076B
AILLIGHT RED
5617B 12V 5629B 24V
EFLECTOR RE
6629B
LEARANCE REHORT)
8164B
on D October
S
x 1
OUND GROMM
x 4
x 4x 2
ED
x 6
EAR HARNESS
x 2
r 2017
MET
-12V -24V
S
www.trinit
CLEARAN(LONG)
118162B LICENSE
115612B 115613B CLEARAN
115626B 3/8” STRA
117521G 5/8” STRA
117522G
tyhighway.com
NCE REAR HA
LAMP
12V 24V
NCE RETANGU
AP
AP
m
ARNESS
x 2
x 1
ULAR RED
x 3
x 4
x 3
ICC LICENSE
118161B
LICENSE LAM
113758B
FRONT LIGHT
605497G
SCREW 1/4X1
116891G
HARNESS CL
114102B
8
E HARNESS
MP COVER
T BRACKET
1, SELF TAPP
LAMP
LIC
x 1 115
LIC
x 1 113
RE
x 2 605
PING GR
x 7 115
TIE
x 1 117
Revisio
CENSE GASKE
5056B
CENSE PLATE
3757B
EAR LIGHT BR
5503G
ROMMET 1 1/2
5079B
E, NYLON,3/16
7784B
on D October
ET
x 1
E BRACKET
x 1
RACKET
x 2
2 X 1 3/4
x 4
6X8
x 1
r 2017
6
www.trinit
HEX,1/4,G
115946G NUT,HX,N
116019B TAILLIGH
115631B
tyhighway.com
G
NYLON LOCK,#
T YELLOW, T
WarnVorteqnot usystebeen mainteprohib
m
x 8
#10-32,S
x 12
URN 24V
x 2
ning: Use oq® Trailer fo
utilize or otms are othtested, no
enance, or bited.
WASHER, LO
118085G
WASHER FLA
117985B
CLIP LOCK
118974B*
only Trinity or assemblinherwise coher Trinity or have th
repairs us
9
OCK,1/4, G
AT, #10
Highway png, maintainomingle par
Highway shey been sing unspec
BO
x 8 113
SC
x 12 116
S
x 2
parts that aing, or reparts from othsystems. Sudeemed elcified parts
Revisio
OLT 1/4 X 1 G5
3508G
REW, SOCKET
6999B
*SUPPLIEDSILL HARNE
are specifiedairing the Voher systemuch configuligible for
s or access
on D October
5
x 8
T HD, #10-32X3
x 1
D WITH REAESS (118167
d herein foorteq® Traile
ms even if trations haveuse. Asse
sories is s
r 2017
3/4,S
2
AR 7B)
r the r. Do
those e not mbly, trictly
Ww
MHa
www.trinit
Vorteq
1. F
Note: Fsupports
Wire Harness w/7 pin conne
See
ClearanLight
LigGro
Cable Grommet
ounting ardware
tyhighway.com
q® Prem
Full system
For Arrowboato avoid pin
Detail A (
ector
Cable
e Note Below
nce
ght ommet
Light Bracke
m
mium Lig
m illustratio
ard equippednching cable
(Left)
e Loop
w
et MHa
ghting O
on (Front) (
F
d systems, rs (A).
Cable Loo
ounting ardware
Cable Grommet
10
Overview
(Primary lig
Figure 1
route cables
op
MouHard
Cable
w
ghting com
around the
D
unting dware
L
Loop
Revisio
mponents)
outside of th
Detail B (Rig
Cable Grommet
Light Bracke
on D October
)
he Arrowboa
ght)
t Light Gromm
CleLig
MounHardw
r 2017
ard
met
earance ght
nting ware
www.trinit
2. F
WiRear Sil
tyhighway.com
Full system
WM
ire Harness l (118167B)
WRear S
Clearan
L
m
m illustratio
Wire HarnessMain Cable (1
WireRear Sill (
Wire HarnessSill (118167B)
Clip Lock
Nut
Lock Wash
ce Light
Light Gromm
on (rear) (P
F
Det
18165B)
e Harness (118167B)
s )
Wire H
er
Rear Brack
met
11
Primary ligh
Figure 2
tail C (Left)
ICC LicHarness (118
Light ket
hting com
cense 8161B)
W
Light
Revisio
ponents)
Wire HarnesRear Clearan
Tail Lig
Grommet
MounHardw
on D October
ss (118162B)nce (Long)
Wire HarneRear Cleara
ght
nting ware
r 2017
ess (118164Bance (Short)
B)
www.trinittyhighway.com
Orient th
Cable Gr
m
hree (3) lights
Mounti
Re
rommet
D
1156
s as indicate
ing Hardware
ear Light Bra
12
Detail D (Rig
626B
ed above to f
Detail E
e Li
acket
License PlaBrack
ght)
facilitate har
Light G
Cl
ight Gromme
LicensLight B
ate ket
Mounting
Revisio
rness attachm
Grommet
Tail Light
learance Lig
et
G
se Plate Bracket
Hardware
on D October
ment
ht
Gasket
Sealed Ligh
Gasket
MouHard
License Pla
MountinHardwa
r 2017
ht
nting dware
ate Light
ng are
www.trinit
Wire H
tyhighway.com
Detail F
HarnessMain Harn
Clearance
a. Pull o
b. Insertfemalcap in
Rear Sill HPN 118167
m
s Plug Cness
e Lights
one plug pro
t male connle plugs aren the adjace
arness B
onnecti
otector.
nector into fe available ent, unused
Main HaPN 1181
ClearaLigh
Gask
13
ons
female sockat each wir
d location.
arness 165B
ance ht
ket
Add HarnSill H
ket. Plug shre. Use only
Harness Claness Socket Harness Plug
Revisio
Detail G
hould snap y one. Leav
amp PN 1141after connecg
on D October
into place.ve the prote
102B to Mainction to Rear
r 2017
Two ector
n r
www.trinit
ClearaForwardprovided
The rearharness
The fendharness
tyhighway.com
ance/Mad clearanced to connec
r clearance(on each s
der clearanand routed
m
arker Lae lights havct to the jun
e lights havide) (PN 11
Fnce lights ad forward to
mp Harnve the long
nction box s
Rear Cleve the shor8164B).
Fender Clare 54” lono the fender
14
ness Ideg two-wire
stud connec
earance Lrt 8” length
learance ng (PN 1181r marker lam
entificatharnesses
ctions (PN 1
Lights h harness th
Lights 162B) and mp.
Revisio
ion s with ring118163B).
hat plugs i
connect fro
on D October
g terminal
nto the end
om the end
118162B
r 2017
ends
d sill
d sill
www.trinit
Cleara
tyhighway.com
ance/MaImpomarkemarkimarki
Cautiwill no
Light PluSocket
Plug
Plug
m
arker Ligortant: Be ser lamp. Boings that mings aligned
ion: If the ot work.
g
ght Connsure to payoth the plugmust matcd properly.
plug is conn
Plug
15
nectionsy attention tg and the lach. Firmly
nected to the
s to plug orieamp have ppress the
e lamp with
L
Revisio
entation witpositive (+)
plug into
reverse orie
Lamp
on D October
h respect toand negativthe lamp
entation, the
118162
r 2017
o the ve (-) with
lamp
2B
www.trinit
Lighti
Main Har(1181
Rear Sill H(118167B)
tyhighway.com
ing Harn
Figur
rness 165B)
Rear Sill H(118167B)
Harness
m
ness Ass
e 5
Harness )
W(1
sembly
F
F
Wire Tie 17784B)
Main Harn(118165B)
16
Figure 3
Figure 4
Grommet (115079B)
ness )
Fig
Main H(11816
Revisio
gure 6
Gro115
Usfeethr
Harness 65B)
Harnes(11410
on D October
ommet 5079B
e fish tape toed/pull harnerough tube.
ss Clamp 02B)
Add HarnesClamp to MaHarness Soafter connecRear Sill HaPlug
r 2017
o ess
ss ain cket ction to
arness
www.trinit
Tongu
Au
A
Ls
T
Grom(1150
tyhighway.com
ue Wirin
Attach the Mnderneath t
Attach the lig
Left side hatrap. Pilot h
The passeng
5/8” Strap(117522G)
Main Harnes(118165B
met 79B)
m
ng
Main Harnetube and th
ghting clea
arnesses arholes are pr
ger side req
Ju(1
p )
ss B)
F
ess along thhen into left
rance Front
re attachedrovided.
quires 3/8” l
unction Box 15481B)
(
17
Figure 7
he inside otop frame r
t Harness s
d along the
loop straps
1/4” x 1” Scr(116891G)
of tongue arail.
system simi
inside of
only.
rew
3/8” Strap (117521G)
Revisio
as shown a
ilarly.
the square
Front H(118163
on D October
above. Cont
e tube with
Harness 3B)
r 2017
tinue
5/8”
www.trinit
Harne
3/8” S
tyhighway.com
ess Rout
Figure
Figure
Strap (117521
m
ting on T
e 8
e 10
1G)
Tongue
18
Assembly
5/8” St
Revisio
Figure 9
Figure 11
trap (117522G
on D October
G)
r 2017
www.trinit
Insert G
See Det
Rear Rig(115
tyhighway.com
Grommets
Impo
tail B
ht Taillights 5617B)
DetaGre
m
and pass M
ortant: Finis
3/16(117
ail B een
Main Harne
F
sh all wiring
6” Tie 784B)
19
ess throug
Figure 12
and routing
gh to End S
before attac
Gromme(115079B
R
Revisio
Sill Harnes
ching lights
See Detet B)
Rear Left Tail(115617B
Detail A Yellow
on D October
ss.
and hardwa
tail A
lights B)
r 2017
re.
www.trinit
Clip LPlace CImpact
tyhighway.com
Locks Clip Locks Head.
Impo
DetailClip Lo
m
on End S
ortant: Finis
A ock
Sill Harnes
F
sh all wiring
20
s, one per
Figure 13
and routing
r side on t
before asse
Revisio
the Outsid
embling light
on D October
de Plate of
ts and hardw
r 2017
f the
ware.
www.trinit
CompA. T
H(1
Rear Ligh(6055
Clearance Gro(115
Red Clea
(115
tyhighway.com
ponent LTaillights (W
Impo
Impo
L
Hex Nut 115946G)
ht Bracket 503B)
Light mmet 076B)
Rarance Light
5622B)
m
Light AsWiring not
ortant: Finis
ortant: Use
Lock Washer(118085G)
Red Reflector(116629B)
sembly shown for
sh all wiring
F
spray clean
r
TailligGromm(115088
r
21
and Hor clarity)
and routing
Figure 14
ner on brack
ght met 8B)
T(1
okup
before asse
ket surface p
Taillight 115617B)
Revisio
embling light
prior to placin
Hex Bol(113508G
on D October
ts and hardw
ng reflectors
t G)
r 2017
ware.
s.
So
www.trinit
B. F
ClearRect. G
(115
ClearHarne
ocket Head S(1170
tyhighway.com
Fender Mar
ImpoFende
ImpoFende
Impo
rance, Gasket
057B)
rance Rear ess (Long)
crew 014B)
ClearancRect. Amb
(115625
m
rker Lights
ortant: Pluer (see “Clea
ortant: Be er before con
ortant: Use
Flat Washer(118069B)
ce, ber 5B)
3/16” Tie
s
ug Harness arance/Mark
sure to passnnections ar
Wire Ties to
F
r )
3/16” T
F
22
into Lamp ker Light Con
s Harness tre made (see
o hold harne
Figure 16
TieCleHar
Figure 15
and then mnnections” o
hrough Grome Detail A be
ess in place
Hex(116
Orient lighhar
earance Rearrness (Long)
Revisio
mount Lampon p. 15).
mmet Hole elow).
as shown be
x Lock Nut 6024B)
(115625B) ht as shown trness assem
r )
Grommet
on D October
p and Gask
at inside ed
elow.
to facilitate mbly
r 2017
ket to
ge of
Cle
www.trinit
C. F
Clearanc
earance Rou(
tyhighway.com
Front Marke
Hex Bolt(113694G)
Flat W(117
Front Lig
ce Round Gro(117
nd Amber (117014B)
m
er Light As
t
Washer 7014B)
ght Bracket (117014B)
ommet 7014B)
Reflect(117
ssembly
F
tor Amber 7014B)
23
Figure 17
Lock (117
Washer 7014B)
Hex(11
Revisio
x Nut 7014B)
on D Octoberr 2017
www.trinit
D. IC
Clea
(
tyhighway.com
CC & Licen
ImpoImpacPlate.
ImpoDetail
rance Gaske(115057B
(115626B)
Grom
Detail A
See wabel
m
nse Plate
ortant: Asct Head Plat
ortant: Orie A).
et B)
mmet arning ow
F
semble Ligte hole and s
ent three (3)
License Brack
(11375
24
Figure 18
hts and Braseat Gromm
lights as sh
Light ket 57B)
License G(11505
acket to Pamet into hole
hown to facil
Gasket 56B)
LicenseCov
(1137
Hex L(1153
Fla(11
Revisio
anel, pass He. Then faste
litate harnes
e Lamp ver 758B)
Licen(115
He(11
Lock Nut 349B)
at Washer 8069B)
Cleara(11562
on D October
Harness thren Panel to
ss assembly
se Lamp 5612B)
ead Screw 17014B)
ance Red LED26B)
r 2017
rough Head
y (see
D
www.trinit
E. J
a) S
b) S
c) F
d) P
ClearaFront Harn
(118
Main Harn(11816
tyhighway.com
unction Bo
Fi
Slide cable
Slide cables
Fasten junc
Place wires
Impocolor t
ance ness
8163)
ness 65B)
m
ox Connec
gure 19
clamps on
s through
ction box t
s by color o
ortant: Eacto the appro
ctions
nto harnes
rubber gro
o tongue p
on each te
Figure 21
ch Terminalopriate Term
Truc(1
25
sses.
ommets.
plate.
rminal stu
has a coloinal.
ck Harness 18168B)
d.
or listed. Co
ClearaFront (1181
Truck C(118
Revisio
Figure 20
onnect all w
ance Harness 63B)
Connector 8168B)
on D October
0
ires of the s
Junction(11548
r 2017
same
n Box 81B)
www.trinityhighway.com 26 Revision D October 2017
Final Checklist Before Connecting to Truck □ Ensure all plugs are connected correctly and are tight
□ Check wire routing for completeness and ensure wire loops are clear of tires, suspension, and obstructions
□ Inspect Ring Terminal placement at the Junction Box to ensure that Ring Terminals are tight and are not touching adjacent Terminals
□ Check ground Terminal to ensure no other Terminal is connected to ground
Lighting Wire Legend
White – Ground
Red – Stop
Yellow - LH Turn
Green – RH Turn
Black – Marker Clearance
Brown- Marker Clearance
www.trinit
DW
G 6
1878
7 -
1 o
f 3
tyhighway.comm 27 Revisioon D Octoberr 2017
Lig
hti
ng
Ass
emb
ly,
LE
D, 1
2V, S
AE
, Vo
rteq
www.trinit
DW
G 6
1878
7 -
2 o
f 3
tyhighway.comm 28 Revisioon D Octoberr 2017
www.trinit
DW
G 6
1878
7 -
3 o
f 3
tyhighway.comm 29 Revisioon D Octoberr 2017
www.trinit
DW
G 6
1879
3 -
1 o
f 3
tyhighway.comm 30 Revisioon D Octoberr 2017
Lig
hti
ng
Ass
emb
ly,
LE
D, 2
4V, S
AE
, Vo
rteq
www.trinit
DW
G 6
1879
3 -
2 o
f 3
tyhighway.comm 31 Revisioon D Octoberr 2017
www.trinit
DW
G 6
1879
3 -
3 o
f 3
tyhighway.comm 32
Revisioon D Octoberr 2017
www.trinityhighway.com 33 Revision D October 2017
Notes:
www.trinityhighway.com 34 Revision D October 2017
Notes:
888.323.6374 (USA) +1 214.589.8140 (International)10-17
www.trinityhighway.com
For more complete information on Trinity Highway products and services, visit us on the web at www.trinityhighway.com. Materials and specifications
are subject to change without notice. Please contact Trinity Highway to confirm that you are referring to the most current instructions.