pneumatic clipper pk type technical and motor … · pk-200/400/ clipper is made for operating on...

PNEUMATIC

CLIPPER

PK TYPE

TECHNICAL

AND MOTOR

DOCUMENTATION

KOMORNIKI 23.08.2018

PK Clipper

2

Table of Contents

1. Technical data

2. Safety Instructions 2.1. Elementary Rules of Safe Operation

2.2. Symbols With Their Meanings

2.3. Elementary Rules of Hygiene

3. Clipper Assignment

4. Construction of the Clipper and Its Functional Description

4.1. Clipper Main Elements

4.2. Clipper Functional Description

5. Preparing Device for Operation 5.1. Setting the Clipper

5.2. Pneumatic Connection

5.3. Clips Selection

5.3.1. Clips Size

5.3.2. Clips Stiffness

5.4. Clip Closure Size Control

5.5. Clips Loading

6. Operating the Clipper

6.1. Cutting Horns

6.2. Horn Clipping With A Loop

7. Cleaning the Device

8. Daily Maintenance

9. Health Protection

10. Defects and Damages That

Can Occur During the Operation

B. Annexes

B.1. Equipment

B.1.1. Optional Equipment

B.2. Noise Emission

B.3. Customer’s Service

B.3.1. Service

B.3.2. Exploitation Materials

B.4. Declaration of Conformity

C. Pneumatic system diagram

D. Spare parts catalogue

E. Warranty Card

BECK CLIP SYSTEMS Sp. z o. o. reserves all rights especially copying, translating and

sharing of hereby documentation is strictly forbidden.

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1. Technical Data:

Type

Cas

ings

dia

met

er [

mm

]

Oper

atin

g a

ir p

ress

ure

[b

ar]

Air

con

sum

pti

on p

er o

per

atio

n [

L/c

ycl

e ]

Cli

ps

conta

iner

cap

acit

y

[pie

ces]

Cli

p t

ype

Dim

ensi

ons

[mm

]

Wei

ght

[k

g]

Eff

icie

ncy

[cy

cles

/ m

in. – d

epen

ds

on p

erso

nel

per

form

ance

]

PK-200 25-160 3 4,2 350 E

210/220/

230/240

300x450x850 19,5 30

PK-700 25-160 6 4,2 290 S735/740/

744

300x450x850 19,5 30

2. Safety Precautions

The device is designed and constructed in accordance with up-to-date technical knowledge and

with all safety precautions known and used in technology.

Apart from safety precautions and solutions applied to ensure the maximum operation safety the

clipper operator is to maintain the operation safety and beware of any possible hazards.

The hereby service manual presents the sources of any possible hazards with the ways of

avoiding them. For that purpose there are special symbols applied to draw the user’s special

attention.

Device can be used only for purposes specified in section 3 – “Clipper Assignment”.

Only device in the best condition can be used. All defects and damages that can increase any

possible hazard cause that the clipper becomes useless. All defects and damages have to be

immediately removed.

Only original spare parts can be applied because only the original ones fulfill all

requirements established by the manufacturer.

It is not allowed to make any changes within the device without the written manufacturer’s

consent.

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2.1. Elementary Rules of Safe Operation

During the transport, when starting or operating the device and during any maintenance carried

out, always follow the hereby safety instructions:

Transport of the commercial packaged machines can only take place in an upright position.

The packaging is always marked.

Moving the clipper in working place, can take place with the participation of one person

using the handle placed on the right side of the device.

Connecting the compression air installation to the clipper can be carried out only through

the reduction and filtering set when clipper is correctly set on working table. After finished

work immediately disconnect the conduit with compression air from the device using the

quick nipple.

To ensure correct clipper operation and to maintain the effectiveness of protections applied

control device condition at least once a month. Especially check pneumatic valves, conduits

and pneumatic and screw connections.

Before starting the maintenance or any repairs remove the compression air out of the

pneumatic conduits.

Clothes of the clipper operator have to be conformed to the valid law of safety and

occupational hygiene.

When cleaning device with chemical agents use the personal protection resources.

2. 2. Symbols With Their Meanings

In this service manual there are applied special symbols with the purpose of drawing the user’s

special attention at the important information.

WARNING! THE PROPER EXPLOITATION – to ensure the proper device operation.

WARNING! MACHINE DAMAGE DANGER – to prevent damages arising.

WARNING! HEALTH DANGER – to prevent possible injuries arising.

2.3. Elementary Rules of Hygiene

Each time before use and after finished operation clipper should be cleaned with the clean

running water.

It is allowed to use both the strong stream of cold or warm water coming from water

installations and high-pressure cleaning machines.

It is advisable to use cleaning agents and disinfectants, which are generally applied in the

food processing works, however on condition of rinsing the resources very carefully with the

strong stream of water.

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3.Clipper Assignment

Single row Clipper PK –200 /700/

The clipper serves the purpose of portioning food products (e.g. stuffing, meat, cheese), which are

packed into the soft natural or artificial horn-shaped casings, closed with clips. There is possibility to

clip artificial, natural and net casings and bags. There is also the possibility of clipping horns with a

string loop that enables to hang the particular horn.

Clipper is used in both very small and very large food processing plants /meat processing, dairies,

bakeries, agricultural producers/. The materials used for the production guarantee a long period of

smooth operation and easy to keep clean. Innovative technical solutions influence very positively to

safety, ease of use, ergonomics, and durability of equipment.

Machines are produced in two types:

PK-200 – for clips types E210, E220, E230, E240

PK-700 – for clips types S735, S740 i S744

Clipping other products and substances than mentioned above can lead

to device damage and in particular cases also to the situation of health

menace.

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4. Construction of the Clipper and Its Functional Description

4.1. Clipper Main Elements

Fig. 1

Clips Closure Control

Handle

Clipping Head Handle

Movable Jaw

Matrix

Cutting Knife

Clips Feeder

Pneumatic Cylinder

Weight

Basis

Main Plates

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4.2 Clipper Functional Description

The clipper is a pneumatic device with manual control. Machine body consists main plate screwed

tight to the basis. The movable jaw is closed with the use of the clipping head handle. In the final

phase the main valve providing the air to the cylinder is opened. The rise of pressure in the cylinder

causes the piston with slide inside the cylinder strokes downwards drawing a clip from feeder. Clip

embrace the casing and after reaching the matrix wrap around the casing. Opening of the movable

jaws causes the decrease of the pressure in the cylinder and move the piston in upper position. The

casing closed by a clip can be now moved safe to position, where another clip will be sealed. If there

is a need, the casing can be cut with cutting knife, which is placed in the lower part of the clipper.

5. Preparing Device for Operation

All elements of the clipper that required any settings were already set by the manufacturer and

they do not require any corrections during device exploitation.

5.1. Setting the Clipper

PK-200/400/ Clipper is made for operating on the table. The height of the tabletop in case of work

ergonomics should be between 75 and 90 cm. To increase stability clipper is equipped with four

rubber foots.

All four legs should be standing still on the tabletop.

Table should be stable, leveled and with the tabletop surface not less than 1m x

1m.

5.2. Pneumatic connection succeeds after placing the head of pneumatic quick nipple at the

ferrule end (706).

PK-200 Clipper cannot be supplied with the compression air with the pressure value

over 3 bar, and 5 bar for PK-700 clipper.

To ensure the proper functioning and clipper long life the air provided to the device has to

be dry and oiled. Therefore it is necessary to use the air preparing station and to take

care of its proper functioning during all the time of operating the clipper. Fill the oiler

tank with the special oil for pneumatic systems (e.g. no 46). Regulate the oil consumption.

Optimal oil consumption for the clipper is approx. 100 g. per 400 operating hours.

It is not allowed to use edible oils to lubricate the pneumatic system.

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5.3. Clips Selection

Proper clips selection should be made according to the following factors:

A) casing diameter,

B) type of the casing,

C) expected stuffing horn hardness,

D) horn weight,

E) further course of the horn technological process.

5.3.1. Clip Size – depends on the diameter of the clipped casing.

For PK-200

For PK-700

The right clip size after the casing clamp should look as shown below (on fig.2):

Fig. 2

5.3.2. Clips Stiffness E200 series:

Clips are manufactured with different stiffness:

Clip Symbol E 210 E 220 E 230 E 240

Casing Diameter < 50 40 - 75 60 – 95 > 85

Clip Symbol S 735 S 740 S744

Casing Diameter <65 60 – 95 >100

Soft Clips Stiff Clips Very Stiff Clips

German Symbol E 210

E 220

E 230

E 240

E 212

E 222

E 232

E 242

E 223

E 233

E 243

Spain Symbol

BT T DST

...\PRACA\Maga\PA90\wid_plyty.DGN 01-09-10 07:22:48

Proper Clip Too long

Clip

To short

Clip

Clip bent

too much

Clip not

bent enough

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Application of Clips With Different Stiffness

Soft Clips Stiff Clips Very Stiff Clips

1) Small and medium

diameters of casings

2) Light horns

3) Horns that are not

thermally treated

4) All types of casings

except the natural protein

ones

1) Horns tightly stuffed

2) Heavy horns

3) Horns clipped with a loop

4) Horns thermally treated


1) Horns stuffed very

tightly

2) Very heavy horns

3) Horns clipped with a

loop

4) Horns thermally treated


5.4. Clip Closure Size Control The clip closure size is controlled with a knob in the upper part of the cylinder (see fig. 3)

The proper clip closure regulation guarantees that:

- clips hold tight at the casing,

- clips do not cut the casing.

Fig. 3

5.5. Loading clips on feeder has to begin with placing weight in upper position and then

inclining it to the horizontal position. When clips will fill up the feeder it is necessary to place

weight at them.

Operating the clipper with weights placed not properly can cause that clips are

loaded from feeders not correctly and this could eventually damage the stamps

and the main plates.

MIN

MAX

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6. Operating the Clipper

Successive operating functions:

1. Fill casing with substance (filer).

2. Put horn in clipper throat.

3. Use the clipping head handle (see fig. 1) to close movable jaws tight, after machine

clipped the casing open the jaws.

4. Repeat this activity.

6.1. Cutting Horns

Is possible with cutting knife, which is placed in lower part of a Clipper, near the basis (see fig.5).

Fig. 5

Pay particular attention while using cutting knife!

6.2. Horn Clipping With a Loop

Hook the loop on cover plates (see fig. 6) and make normal move with clipping head handle.

Fig. 6

Knife edge

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7. Cleaning the Device After Finished Operation

Before starting the cleaning process disconnect the device from the

compression air installation

Clean the clipper carefully using warm water and disinfectants admitted to use in the works of

food processing.

WARNING! It is allowed to use high-pressure cleaning machines for careful cleaning of hard

accessible places.

Considering the necessity of hygiene maintenance the device should be cleaned

each time after finished production cycle.

During the cleaning process avoid the water comes into the hole of the

compression air connection ferrule.

8. The Maintenance of the Clipper:

- Dry the clipper using the compression air.

- Pay the special attention to the parts of matrixes that form clips. Matrixes have to be dried very

carefully (spare part no 118).

- Delicately cover matrixes with white technical or edible oil.

- At least once a week oil all moving parts of a machine.

These activities should be done always after finished work.

The device which shows any kind of defect or damage is unfit for further use.

All defects and damages have to be removed immediately.

9. Health Protection

The clipper is made of safe-to-use materials with guaranteed durability of sub-assemblies.

Additionally in order to protection of operator’s health the device was constructed to prevent the

loss of health hazard caused by the casual and unintentional operations:

A) Manual method of closing the movable jaw precludes the accidental hands or fingers

crushing.

B) Opening of the pneumatic valve and starting the process of clips clamping is only

possible after complete closure of the movable jaws (in this case the crushed casing

gap will be 6 mm wide).

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10. Defects and Damages that Can Occur During the Operation

PROBLEM CAUSE REMEDY

I Clips are slipping

of the casing

1. The force of clamped clips

is too weak

1- Move the clamp force controller left

(see section 5.4.)

2- Check and adjust the pressure of

supplied air (3 or 5 bar)

3- Check if the pneumatic conduits are

tight

4- The section of the conduit supplying

compression air is too small.

5- The clipping head handle is kept too

shortly in a down position of closed

movable jaws.

.

2. Clips are too big for the

casing, e.g.:

casing – Ø50, clip – E230

1- Replace clips in feeders with the

appropriate ones

e.g.: casing – Ø50, clip – E210

-see section 5.3.1.

3. Clips are too soft and they bend 1- Replace clips in feeders with the

stiffer ones e.g. 210 BT with 210 T or

210 DST

-see section 5.3.2.

4. The ends of the casing horn

are too short

1-Lengthen the distance between clip

and the end of a casing.

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PROBLEM CAUSE REMEDY

II The shape of clamped

clip is incorrect

1. The matrix is damaged

1- Replace matrix to new one

2. The stamp is damaged

1. Replace the stamp with the new one

Replacement should be made by

service

III The casing is cut 1. The clip is too much clamped 1. Move the clamp force controller right

- see section 5.4

2. Check and adjust the pressure of

supplied air (3 or 6 bar).

2. The casing is too thin 1. Reduce the clip clamp force with the

clamp force controller -see section 5.4.

2. Use the casing from another spool or

from a different source of delivery.

3. For natural protein casings shorten the

time of steeping in the water.

Warning – some sorts of natural

protein casings are not suitable for

clipping process because of their very

low quality.

3. The stamp is damaged

1. Replace the stamp with the new one


service

IV. The cutting knife

does not cut the casing

1. The knife is blunt

1. Replace knife to new one

V. Stamp do not move

downwards

1. There is no air pressure in

the system or it is too weak

1. Check the compression air installation

2. The main valve is damaged 1. Replace the valve


service

VI. Stamp return upwards

very slowly

1. Exhaust muffler is blocked

-spare part no 710

1. Screw the muffler out and clean it

with a warm water with detergents then

screw it in again.

2. Replace the muffler with the new one.

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B Annexes

B.1. Equipment

B.1.1. Optional Equipment :/ Require additional payment!/

1. Air preparing station

2. Reductor of pressure air supply to the cylinder

3. Sucker to suction air from bags

B.2. Noise Emission

Noise emission during the operation of the machine is caused mainly by the pneumatic

elements functioning. It is not possible to set the precise data concerning the emission level of

acoustic pressure because these values depend on device exploitation conditions at the customer’s

place. To maintain the noise standard at the lowest possible level it is necessary to keep the machine

in the proper technical condition.

B.3. Customer’s Service

B.3.1.Service

In case of problems during clipper exploitation or when the necessity of any regulation or repair

appears it is necessary to contact directly with our firm. Thus you will receive up-to-date

information about the services system both in Poland and outside of the country.

BECK CLIP SYSTEMS SP. Z O.O.

Ul. MATOWA 21/2

62-052 KOMORNIKI

POLAND

Tel. +48 61 833 50 65, +48 503 401 305

e-mail: [email protected]

www.beck-maga.pl

B.3.2. Exploitation Materials

The users of MAGA clipper can apply exploitation materials (clips and loops) of any producer

without the risk of losing the warranty rights.

B.4. Declaration of Conformity

15

DECLARATION OF CONFORMITY WE

BECK CLIP SYSTEMS SP. Z O.O.

Ul. MATOWA21

62-052 KOMORNIKI

POLAND Declare under our sole responsibility that the product:

PK 200/700 CLIPPER

to which this declaration relates is in conformity with the following directives:

Directive 2006/42/WE of The European Parliament and Council from 22nd

of June 1998 as well

as with the following harmonized norms:

1. PN-EN 614-1:2006+A1:2009 Safety of machinery – Ergonomic design principles –

Terminology and general principles

2. PN-EN 1672-1:2014 Food processing Machinery – Basic concepts – Part 1: Safety

requirements from SAI global.

3. PN-EN 1672-2+A1:2009 Food processing Machinery – Basic concepts – Part 1: Hygiene

requiems

4. PN-EN 4414:2011 Pneumatic fluid power - General rules and safety requirements for system

and their components

5. PN-EN 12100:2012 Safety of machinery – The General principles for design - Risk

assessment and risk reduction

6. PN-EN 13885:2005+A1:2010 Food processing machinery - clipping machines - Safety and

hygiene requirements

7. EN-ISO 14120:2016-03 Safety of machinery - guards - General requirements for the design

and construction of fixed and movable guards ...

Komorniki 02.02.2018 r. ...............................................................

C. PNEUMATIC SYSTEM SCHEME

PK Clipper

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Border

Supply

Clip servomotor

D.01. PK-200 main body

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PK Clipper

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D.02. PK-200 main body with hook

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PK Clipper

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PK Clipper

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PK Clipper

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PK Clipper

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D.05. PK-200 main cylinder

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D.07. PK-200 piston

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D.07. PK-200 piston

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D.08. PK-700 piston

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D.08. PK-700 piston

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D.09. Large valve - PN0765040

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D.09. Large valve - PN0765040

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D.10. Small valve - PN0763040

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D.10. Small valve - PN0763040

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E. Warranty Card PK

PK Clipper

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WARRANTY CARD

For the product: CLIPPER

type ………....., manufacturer’s no. ……...

With signing this card you conclude the agreement with “MAGA-MORAWSKI” further named “MAGA”.

The agreement shall be governed by the provisions of the Civil Code with changes listed here in below. The

changes shall constitute an integral part of the warranty agreement.

1. “BECK CLIP SYSTEMS SP. Z O.O.” shall issue a written warranty covering all products sold and

manufactured by the company for the period of 12 months.

2. “BECK” shall repair or replace, free of charge and at its own discretion, these items which shall, basing

on the test carried out by “Maga”, be found faulty due to improper manufacturing process or faulty raw

materials applied.

3. Should any product defects be revealed within warranty period, the product should be delivered to

“BECK”. Disassembling, shipment, insurance and reassembling costs shall be born by the shipping party.

A short defect description made in writing shall accompany the product being shipped back. In the event

of admitting claim a repaired or replaced product shall be collected by the Client in the BECK seat.

4. BECK shall commit to perform warranty repair within 14 days from the date of delivering the product.

5. The Client shall be deprived of its warranty right in case of:

- damaging equipment in a mechanical way,

- installing, using, storing and transporting equipment in a way not conforming with technical

instruction requirements,

- damaging equipment by accident,

- contaminating equipment i.e. due to polluted air supply,

- damages resulting from repair trials, carried out by unauthorized persons,

- the client's arbitrarily tampering with the product’s interior part beyond standard operating activities,

- trials to apply other materials than those recommended by the manufacturer.

6. Machine items subject to wear and tear i.e. cutters, dies, sliders, springs shall be not covered with the

warranty.

7. Liability under warranty and any other damages arising from reasons related to purchased products shall

be excluded from defects liability.

8. Any claims and complaints regarding defects and damages revealed after product’s purchase shall be

submitted to BECK by the Client in writing within 2 days from the date they have been revealed.

9. Warranty rights may be claimed only upon submitting valid warranty card.

10. In the event of missing equipment name, manufacturer's no., date, place of sale and legible stamp this

warranty card shall be invalid.

11. Should any of the points constituting this agreement be partially or fully invalid it shall have no effect on

validity of the remaining points.

12. Competent court for considering possible disputes between the Client and BECK shall be the court of

factual jurisdiction in the city of Poznan.

SELLER: BUYER:

/seal, date, signature / /seal, date, signature/

pneumatic clipper pk type technical and motor … · pk-200/400/ clipper is made for operating on...

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