pneumatic conveying products
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Pneumatic conveyingProducts/Systems for Mineralsn us r es
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Criteria for material classification forPneumatic mode of selection/Flowr
Air Retention Properties
Cohesive property
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Typical pneumatic conveying flow regimes
material
Dilute phase
ow
Dilute Phase Up to 18
psig
3000-5000
ft./min.
-
More than
6000 ft/min
Up to 22:1
Conveying
Modes
Operating
Pressure
Pick-up Velocity Terminal
Velocity
Material to Air
Ratio
material
.
bar)
M/S)
Mixed phase
flowMedium Phase 15-35 psig
(1.02 2.38
bar)
1800 3500
ft./min.
(9 18 M/S)
3000-5000
ft./min.
(15 25 M/S)
15:1 30:1
material
flow
Dense phaseDense Phase 30-65 psig
(2.04 4.42
bar)
400-1800 ft./min.
(2.5 9 M/S)
Less than 4000
ft./min.
(Less than 20M/S)
25:1 200:1
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Typical Flow Diagram of Pelletizing plant
with Pneumatic conveying application
Pneumatic conveying Pneumaticconveying
Pneumatic
conveying
5
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Typical Flow Diagram of Sinter plant with Pneumatic conveying application
Pneumatic
conveying
Pneumatic
conveying
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Typical Flow Diagram of BULKER Un loading with Ful-
Title 7
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Applications
Raw Material Receiving
In plant Transfers
Process In ection s stems
Product Blending systems
Product Storage & Load out
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Pressure System
Airveyor System
FK-Pump System
Pressure Tank System
Vacuum System
Vacuum cum Pressure system
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Applications In Plant Transfer
Pressure System
Airslide System
1
3
4 5 7
8
2 6 9
11
13
1 Positive Displacement Blower
2 Fan
3 Rotary Cutoff Valve
10
5 Rotary Metering Flow Gate6 Side Discharge Valve
7 Turn box
8 Discharge Box
9 Airslide Swivel Assembly
10 Telescopic Loading Spout
11 Fuller-KinyonTM Pump
12 Aerated Bin Bottom
13 Unit Aeration Package
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Pressure System
Airveyor System
Shorter distance, Lower capacity systems
Multiple discharge points
SK Diver ter Valve
Aerated
BinBottom
Hard Iron Elbow s
Feeder Ceramic Lined Design
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Pressure System
FK Pum S stem
Thousand in operation High capacities
Most economical and reliable long-distance, high capacitytechnology
Operational simplicity
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discharge body
Components of F.K.Pump
pump hopper
inletdrive end
bearing assembly
motor
screw
barrel
sc arge en
bearing assembly
flapper valve
external lever
base frame air inlet
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Fuller-Kinyon Pumpalso known as FK pump
crew ype vo ume r c ne c arger
Material seal
Continuous operation
A dual or two-phase conveyingsys em
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Pressure System
Pressure Tank s stem
Single or dual tank systems Batch operation
Automated operation
Reduces plugging (modulatingvalve eliminates need forboosters for most materials)
Low velocity
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pp cat ons n ant rans er Vacuum System
, -
range capacities Single discharge point
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pp cat ons rocess n ect on
Continuous conveying
Low headroom requirements
Simple operation
Simple controls
Rugged, heavy-duty design
Ful-Pak
Compressor
TM
Metric
Feeder
In ection Tu re
Airslide
Conveyor
TM
Full er-Ki nyon
Pump
TM
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pp cat ons n ant rans er Vacuum cum Pressure System
,
capacity Multiple pickup points
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MLLER VALVEValve features
Inflatable seal
Monitoring of the sealoperational pressure andossible leaka e throu h
built in microchip controldevice - stopping valveoperation and creating
alarm signal
All instruments (solenoidvalves, limit switches,controls, key switch forlocal mode, LEDs etc.)
box IP65
Designed to operate(open /close) under
conditions
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M LLER VALVE
closed open
fpp.0020e.ppt
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Typical System Flow Diagram:
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Types of CompressorsTypes of Compressors
Reciprocating Rotating
Positive Displacement Dynamicng e
ActingLobe Vane Radial
DoubleActing
AxialScrew
Liquid Ring
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How Does the Sliding Vane Compressor Work?
Three Moving Parts
Constant Efficiency
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Double Ball Check Valves
on all New and Recon Robust Cylinder
as ng a ows or up
to 5 rebores
Locked rotor design on
all compressors
ackshafts not needed
Oil quills included
where needed for
better lube injection
Protective coating on
inlet & discharge ports
Mechanical seal with single springand large seal face- cartridge type
single & double seals.Cooling water inlets
dri lled & ta ed bothDouble lip bearing seals on
vacuum pumps
Rotors can be re-slotted
and thicker vanes are
available
sides for greater
packaging flexibility
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What Does an Air Compressor Package LookLike?
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u - r
Pressure Service
Single Stage 10 to 45 PSIG (0.7 to 3.1 Bar G)
100 to 3,000 SCFM (2.8 to 85 cubic meter / min)
Two Stage 60 to 150 PSIG (4.0 to 10.3 Bar G)
100 to 1,800 SCFM (2.8 to 51 cubic meter / min)
Vacuum Service
Single Stage 15 to 26 Inches of Mercury (-0.5 to -0.88 Bar G)
100 to 1,800 SCFM (2.8 to 51 cubic meter / min)
Two Stage 15 to 29.8 Inches of Mercury (-0.5 to -1.0 Bar G)
100 to 1,800 SCFM (2.8 to 51 cubic meter / min)
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y u - y
More Compression with Less Energy
Competitive Capital Cost
Lower Ownership Cost
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India Installations in Minerals Industries(Bentonite/Limestone)
SI . ConsultantRate
FK Pump
NoH
Model
1
Kudremukh Ironore
Co. Karnataka Bentonite transfer 20 1988 M200 2
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3 BRPL Mecon Orissa Bentonite transfer 20
Under
commissioning M200 2
4 Jaypee Bela Cement M.P
Limestone
Handling 40 2000 M200 1
5 Svedala/Kudremukh Karnataka Bentonite 30 1996 M250 1
6 Essar Steel Limited Essar Vizag Bentonite transfer 55 2006 M250 2
7 Essar Steel Limited Essar Vizag
Bentonite
Conveying 55,50 2006 M250 1
8 Vale Essar
Oman-
UAE
LS/Bentonite/Oga
nic binder 15/8
Under
commissioning M150/M200 2
9 Essar Steel Limited Essar Paradeep Bentonite transfer 40 Under installation M250 2
Limestone
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Essar Paradeep Installations
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Feedback from Essar Steel
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If you have any queries or face any problems in your Plants
Kindly contact us, to serve you
[email protected] or [email protected]
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