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Bioeconomy’s French network

POLE DE COMPÉTITIVITÉ IAR

Industries & Agro-Ressources

Adage - « In France there is no fossil oil

but we have ideas » but we have BFF and

biorefineries platform for the future

Sustainable Biomass:Leading the Way to

Improved Outcomes

:Monday,July 20, 2015

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A Cluster located in Champagne-Ardenne/Picardie

LE PÔLE INDUSTRIES & AGRO-RESSOURCES

ITS AGRICULTURAL LAND

3 million hectares of land.

Major producer of Wheat, Rapeseed, Sugar beet,

Barley, Potatoes ...

1st French producer of Sugar beet, Barley,

Potatoes, Protein’s crop, Alfalfa, Hemp...

ITS AGRO-INDUSTRIES

25 billion € of turnover of agro-industrial members

of the IAR.

ITS HISTORY

30 years of active policy in favor

of Bioeconomy

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Increase of Fossil price, Substance of Very High Concern, Reach, Sustainability

TERRITORIAL BIOREFINERIES

INDUSTRIAL NEEDS

Biobased Chemestry & biotechologyBIOREFINERIES

BIOBASED CHEMICAL

BIOBASED MATERIALS

BIOFUEL 2G FOOD AND FEED INGREDIENTS

FOREST AND AGRICULTURAL CROPS

LIGNOCELLULOSIC BIOMASS PRETREATMENT AND FRACTIONATION

BIOPROCESS

Lca Lca

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IAR’s Network

LE PÔLE INDUSTRIES & AGRO-RESSOURCES

More than 310 members, including major

corporations, SME’s, start-ups, universities,

colleges, local authorities throughout France.

Members covering the entire value

chain of bio-based products:

48%

19%

21%

12% SME's, Startups

GROUPS

Universities & TechnicalcentersOthers

Agriculture

Chemestry

End Users

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Chemestry: AIR LIQUIDE ARKEMA BOSTIK CLARIANT CCP composites NOVANCE/OLEON PCAS RHODIA/SOLVAY SEPPIC SOLVAY OMEGA CAT SYSTEM …

3 Avantages

compétitifs

IAR : INDUSTRIAL NETWORK

Agro-Industries: ARD CRISTAL UNION ROQUETTE SICLAE SOFIPROTEOL SOUFFLET

BIOTECHNOLOGIES TEREOS

Energie / Envt : EDF GDF IFPEN TOTAL VEOLIA…

Biotech : AGILENT TECNOLOGIES ALGENICS BIOAMBER BIOMETHODES CELLECTYS DEINOVE ECOSOLUTION FERMENTALG METABOLIC EXPLORER ROOTLINES TECHNOLOGY YNSECT…

“Matérials”:Transport FAURECIA TREVES MICHELIN…

Packaging DANONE VEGETAL & MINERAL WATERS…

Processing : ALFA LAVAL CLEXTRAL DUCAMP FINAXO LEBAS TECHNOLOGIE MAGUIN PROCESSIUM NOVASEP SNC LAVALIN…

Ingredients: BONDUEL LESIEUR…

310 members

Cosmetics CHIMEX L’OREAL…

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Our services in favor of innovation

LE PÔLE INDUSTRIES & AGRO-RESSOURCES

Boost your competitiveness through innovation Assistance in setting up projects

Inform for better decisionsBusiness intelligence platform for biobased products and processes

Develop your networks and markets

International support

Access to private fundingAccompanying the fundraiser

Accelerate the commercialization of your biobased

Internet data base to promote biobased products

(www.agrobiobase.com)

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LE PÔLE INDUSTRIES & AGRO-RESSOURCES

Boost competitivness with innovation

Chiffres clés (2005 to 2015)

192 projects accredited and financed

1,4 billion € (total budget)

50 new products and process

172 patents (other IP)

BIOREFINERIES –Methanisation, Biofuel 2G, microalgae, biomaterials,

bioabased chemestry, biotechnology, food ingredients…

BioMat - NBF2 112 composites for

automotive interior structure pieces

Solvent for

plant protection

All open innovation R&D projects have included a LCA in the R&D program

Roof and terrace waterproofing

membrane (TPU)

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The showcase of bio-based products

Agrobiobase

► An easier research with

market approach

► 300 products available(90+ suppliers from 14 countries)

► Numerous references

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Exampleof company/product highlighting

environmentalbenefits with the support of LCA

Environmental gain

Pebax® Rnew is the first Engineering

Thermoplastic Elastomer Range made from

renewable resources.

Pebax® Rnew has more Carbon atoms in its

chain coming from renewable sources

(ASTM6866), leads to less CO2 emissions and

less Energy Consumption making it the ideal

solution for environmentally-conscience

consumers.

Compared to classical Pebax®, Life Cyle Analysis

(LCA) results of Pebax® Rnew allows to

reductions of up to:

- 29% of fossil energy used

- 32% of equivalent CO2 emissions

Pebax® Rnew also offers unbeatable resistance

leading to aesthetic preservation and a longer

product life time.

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“Sustainability Drives Innovation” ? Common drivers

MAIN BIOBASED INDUSTRIAL INNOVATION DRIVERS

•Finding new outlets for the co-products - Anticipating the modifcation of the CAP (Europeancommon agricultural policy) and development of biorefineries (C5,sugar beet pulp, lignin)

•Tightning regulations (on environment, labelling ,industrial plant) as a leaverage effect

• REACH - Substance of VEry High Concern : Replacement of phatlates, parabens, bisphenol A, isocyanate, silicones, flame retardant….

• VOC volatile organic compounds - / Biosolvents

•Anticipating the Rarefaction of fossil fuel and Increasing in Oil prices and risk of shortage

• Ex : BioButadiene for rubbers – Wax for candle

• Growing awerness of the environnemtal impacts by customers and a way to differenciatetheir product thanks to « natural and good image of non food use biomass» - Ex: cosmetic

•Industrial commitment in sustainabilty / Ecodesign / biolubricants (chain saw oil, metal work)

•Innovation or taking into the advantage of the biomass composition in niche market

•

ISO PROCESS - ISO PRICE , ISO PROPERTIES - ISO PRODUCT - OR BETTER PERFROMANCE AND LOWER ENVRONMENTAL IMPACT

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Reductionof the environnemental impact with bioproducts

POTENTIAL BENEFITS OF BIOBASED PRODUCTS !

Non renewable primary Energy: :40 à 80% CENR

GHG : - 50 % CO2

=/ - Eutrophication and ozone depletion (could be better or worse)

Toxicity et ecotoxicity (no conclusion)

Meta analysis on LCA made on bioproducts (ADEME, Nova Institute)

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EnvironementalAdvantages bioproducts :

Always necessary to make a LCA

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LCA comparative Lubrifiants

Life Cycle Impact of Soybean Production and Soy Industrial

Products - Released February 2010

- Use LCA to improve your

environmental footprint

-Be careful when you compare new

Biobased baby plant with old plant

without making prospectives

scenarios

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Acting for a sustainable Development

PRACTICALRECOMMANDATIONS FOR THE ENVIRONMENTALASSESSMENT

OF BIOBASEDCHEMICALPRODUCTS

- LCA is a reference method for the evaluation of environmental impacts of products

- bio-based raw materials, raises a number of specifi c issues that are currently not solved in

a consensual manner

Consolidated and harmonized methodology in order to promote the environmental performance of these products.

The guide takes a pragmatic approach and is based on practices implemented by 5 industrials: Arkema, Bostik, Oleon, Roquette and Solvay

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PRACTICALRECOMMANDATIONS FOR THE ENVIRONMENTALASSESSMENTOF

BIOBASEDCHEMICALPRODUCTS-ISSSUES

Which phases of the life cycle must be considered in a LCA?

What functional unit is to be used for the bio-product

evaluation?

Which database is the best for generic secondary data?

How to ensure the quality of specifi c data?

Which cut-off rules can be applied to the inventory?

How to manage environmental burdens of the different

products and co-products generated?

Which are the emissions to quantify?

Which data is necessary to calculate the emissions?

…

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ISSUE: WHICH INDICATORS SHOULD BE CONSIDERED DURING THE LCA OF BIO-BASED

CHEMICALS?

BACKGROUND: Agriculture generates impacts on the environment, mainly because of:loss of

nutrients not assimilated by plants, transformation of these elements into other substances,

emissions of pesticides and heavy metals. The substances emitted during this agricultural phase can

have important environmental consequences, on several potential impact indicators: climate change,

acidifi cation, particle emissions, photochemical ozone formation, eutrophication, toxicity and ecotoxicity

STATE OF THE ART WBCSD recommendations for chemicals:- 7 fundamental indicators: climate change,

photochemical ozone formation, acidifi cation, resource consumption, consumption of abiotic resources, eutrophication and

toxicity / ecotoxicity - 3 recommended indicators: particle formation, land use, species diversity - 2 optional indicators:

reduction of the ozone layer, water scarcity

Recommendations of the sectoral reference for food products (ADEME / AFNOR): 5 priority indicators: greenhouse gas

emissions, biodiversity, water consumption, aquatic ecotoxicity, eutrophication

PRACTICAL RECOMMENDATIONS FROM ACDV

• Maintain a water indicator because it is a sensitive resource for bio-based products (at least

one fl ow indicator and possibly water footprint)

• Toxicity and ecotoxicity indicators are not essential due to the high uncertainty level of their

characterization factors/

The ACDV conducted a methodological note for each of the seven indicators that present methodological issues:

- Climate change- Water footprint- Non renewable resource depletion- Soils quality- Land occupation- Toxicity and

ecotoxicity- Biodiversity

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« SUSTAINABILITY DRIVES

INNOVATION »

Project BFF

Establishing sustainable

local value chains for C4

non food grasses

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Through Competitive and

environmentally friendly

biomass

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Industrial applications based on miscanthus or sorgho is under-developed

BIOMASS FOR THE FUTURE : BFF PROJECT

BFF focuses on the genomics-assisted breeding and agronomy of two species:

• Fiber Sorghum = Annual high-yielding drought-tolerant grass adapted to southern Europe

• Miscanthus = Perennial grass adapted to more temperate climates, with a longer growing season and a lower dependence on fertilizers and phytochemicals than annual species

=> HIGH YIELDING CROPS – MINIMAL ENVIRONNEMENTAL IMPACT

The development of dedicated biomass crops remains at its infancy.

For the farmer, there is a lack of end-users, agronomic and logistic know-how and adapted feedstock material.

For the end-user, there is a lack of knowledge on potential end uses and biomass-conditioning procedures and supply and price remain unpredictable.

Dedicated biomass feedstock : produced locally, nearby its sites of transformation. but industrial process is specific for each valorization, this requires a cluster of intertwined stakeholders in the vicinity of the production area in order to optimize the economics and the environmental benefits of the whole system.

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BIOMASS FOR THE FUTURE : BFF

• Establishing local value chains for miscanthus and sorghum biomassDevelopping new dedicated varieties and cropping systems for sustainableproduction of lignocellulosic biomass. - Composition tailored for industrial uses:

• PP composites for automotive industry, biomaterials for building construction (concrete with miscanthus and sorghum), methane production by anaerobic digestion (sorghum) and thermal energy (cement and municipal boilers).

•Combining improved yield, limited environmental footprint and a tailored (genotype) applications

Period : 2012 – 2020 - Budget : 28 M€ with 10 M€ government support

22 partners :9 public research institutes – 11 private partners– 2 local authorities: INRA – IJPB - INRA – AgroImpact - CIRAD – SELMET - INRA – LBE - INRA – DiaScope -INRA – URGI - INRA - AgroParis Tech - CIRAD – AGAP – Armines – Addiplast - Agri Obtentions - A3i -Arvalis, Institut du végétal - Ciments Calcia – Eurosorgho – Faurecia – Phytorestore - PSA Peugeot Citroën - RAGT 2n – BES - Communauté d’Agglomération 2 Rives de Seine (78) - Communauté d’Agglomération de Marne et Gondoire (77)

Test case to overcome the technological, sociological and institutional obstacles for the development of future larger scale second-generation biofuel and biorefinery industries

http://www.biomassforthefuture.org

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« SUSTAINABILITY DRIVES

INNOVATION »

Building the Biorefineries of the

future

.

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P.I.V.E.R.T.

Oilseed Biorefinery of the Future

B.R.I.

Industrial Biotechnologies &

carbohydrates valorisation

LIPIDS – PROTEINS – CARBOHYDRATES

LE PÔLE INDUSTRIES & AGRO-RESSOURCES

Innovation platforms to valorise the entire Biomass

IMPROVE

Plant Proteins : extraction,

transformation & valorisation

Page 23

CEBB:

TEACHING & R&DAPPLIED R&D Foundation

CRISTAL UNION,

CRISTANOL, VIVESCIA,

SICLAE, CHAMTOR, ARD

A center of excellence in biotech teaching, with leading engineering schools

An open Biotech platform, from lab-scale to demonstration scale

A Technology center welcoming new start-ups

With the financial support from :

An Open Innovation Platform B.R.I, towards future biorefinery…

Labellized by::

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An Open Innovation Platform, towards future biorefinery

B.R.I.

Sponsored by:

25

IMPROVE MUTUALIZED INSTITUTE FOR VEGETABLE PROTEINS

1st Open European platform fully dedicated to Plant based Proteins

EU Plant based Proteins are poorly valorised compared with US (Soya) - High growth potential - An alternative to actual animal proteins (which need 8 times less fossil energy) - To Diversify and complete the actual offer in vegetable proteins exclusively based on Soya

Domains : Native Protein extraction: Properties assessment- Protein functionalities: Aggregation, Crosslinking, Interaction with other proteins or polysaccharide- Enzymatic Hydrolysis and fractionation for functional, nutritional and biological properties - Biological properties - Proteins modification - Chemicals: Sustainable chemistry, Enzymatic, Thermochemical - Market, societal & Economical Studies

Food Feed Cosmetics BioMaterials

Rapeseed

Wheat

Corn

Peas

Alfalfa

Potatoes

Févérole

Targeted Market

Lupin

Food BiomaterialsFeed Cosmetics

Functional

food

New markets oportunities

Health &

NutritionPet food

Plastics

MaterialsLifestock Aqua-feed detergents

flooring / paints

Existing markets

Pro

tein

Origin

Resins /

Adhesives

Others To be defined

Agriculture and Renewable Chemistry

Institute for Energy Transition P.I.V.E.R.T.

The Future Oilseed Biorefinery

The ITE P.I.V.E.R.T.: towards the development of the oilseed biorefinery of the future

P.I.V.E.R.T.

A R&D program: The GENESYS Program conducted by a nationwide academic consortium (more than 150 public researchers over 10 years)

- 117 m€ over 10 years

A Scaling Up Center: The BIOGIS Center is a flexible, multi technologies, open platform to facilitate technology transfer to Industry. platform of 6000 m² will contain: a storage and biomass packaging area; an experimental workshop for biotechnology, catalytic chemistry, thermochemistry, and formulation; an analytical laboratory; a pilot plant facilities for the scale up of processes

- 57 m€ investments over 10 years

Pilot and Demonstration scale projects conducted by industrial partners at the BIOGIS Center- Target : 73 m€ over 10 years

Our Value Proposition: IP rights on plant-based chemistry : glycolic acid, cerides…

Precompetitive research program

GENESYS

Determining the bases of the

oilseed biorefinery of the future

seven work packages

important academic consortium :

250 researchers

Detailed description of the GENESYS program

WP1. New crop systems: from the field to industrial unitsAdaptation and mobilization of agricultural resources, oilseed and lignocellulose crops

WP2. Biomass fractionation processesAcquisition of expertise integrating new, alternative and optimized biomass pretreatment or “primary” transformation

into an integrated and combined process

WP7. Biorefinery: towards an industrial metabolismPromoting sustainability and controlling risks of the biorefineries of the future. Exploiting the systemic vision of industrial ecology,

developing and applying flow and impact analysis methods on an industrial and regional scale. Developing predictive analysis taking into consideration the environmental, socio-economic and regional dimensions of biorefineries

WP3. Catalysis and biocatalysis for oilseed

chemistry

Developing chemical reactions from lipids using oil and biomass pretreatment

process co-products as raw material.

Setting up new sequential or combined catalyzed reactions

in a single reactor

WP4. Lipid metabolism:from the plant

to micro-organisms

Better understanding of the cell, molecular and

metabolic factors controlling synthesis and accumulation of usual and unusual lipids

in oilseed plant embryos and yeasts

WP5. Lipidself-assembly:

formulationand nanostructures

Physical chemistry, self-assembly and biological

analysis of the propertiesof BDL (Biorefinery Derived

Lipids)

WP6.Nutrition and health

Development of alternatives processes to pressing/refining.

Minor components’ recovery and improvement to preserve and enrich

edible oils. Structured lipid design.

Impact on obesity and cell ageing.

Adapt and mobilize the territorial

oilseed biomass to supply the

biorefineries based on lipids and

lignocellulose valorization.

WP1: New cropping systems from field to biorefineries plant

Identification of new oil crops adapted to our territories • Identification of crops with unsual fatty acid (data base 350

species)• Cropping trials : Camelina – Brassica carinata (Ethiopian mustard

high erucic content) compare to rape seed oil

Optimization of cropping systems • Crops Association : rape - legume, grasses–legumes mix (H20, N,

C cycles – reduction of inputs and adventices)

Cropping and deliveries to biorefineries• Modelling and optimization of muti -biomass deliveries to

territorial biorefineries (around 50 Km)• Densification of biomass – wheat straw mobilization

Is the Oil Seed Crop Camelina sativa a Potential Host for Aphid Pests?,• Q. Chesnais, J. Verzeaux, A. Couty, V. Le Roux, A. Ameline, BioEnergy Research Published online, 2014

Camelina sativa, introduced to the high plain regions of Canada and parts of the United States , commonly cultivated in Europe until the 90 century.

Alternative oil seed crop (oil composition 35 % , low requirements in terms of agronomic inputs and its resistance to some Brassicaceae-chewing insects). However, little is known about the consequences of its reintroduction on piercing-sucking insect pests that are not Brassicaceae specialists but that are likely to transmit phytoviruses.

Potential colonization of camelina by four major aphid species of northern France. Surprisingly, to a lesser extent, C. sativa could also be a suitable host for the cereal specialist Rhopalosiphum padi (L.).

Camelina may therefore constitute a reservoir for aphid species issued from surrounding crops and their associated pathogens

WP7. Biorefinery: towards an industrial metabolism Promoting sustainability and controlling risks of the biorefineries of the

future. Exploiting the systemic vision of industrial ecology, for the development of

3G Biorefineries Developing and applying flow and impact analysis methods (ressources,

energy and hazard) on an industrial and regional scale. Choosing and studying Industrial metabolism through Practice cases Developing predictive analysis taking into consideration the

environmental, socio-economic and regional dimensions of biorefineries Controlling the industrial risks linked to bioproducts and processes

collect datas on ressources, process, bioproducts, Developping Model of biorefineries, modelling interactions between

territories and biorefineries, method and tools to assess industrial risk and safety, enlarge LCA method, assessment of environnemental and socioeconomic impact of biorefinery

Territory

Agricultural upstream

(‘from the seed to the

biorefinery’)

Biorefinery

(industrial system)

Branch LevelLevel of territorial

integration (socio-

economical impacts)

TRIGLYCERIDES

MICROBIALBIOMASS

PLANTBIOMASS

OIL

Coproducts

GLYCEROL

FATTY ACIDS

Process

Level

Process Level

Economical aspects: CAPEX, OPEX, inputs and products market prices

(new or substitution), catalysts, reactants, additives

Environmental aspects and safety: matter and energy fluxes, recycling, ...

Pre

treatm

ent

/ sto

rage

Purification

Conversion Process

- Known processes parameters, input

quality/purity, intensification technique

- Conversion steps

- Schemes: water, matter, energy fluxes

(recycling)

- Components obtained (phases)

- Coproducts, wastes

- Accepted variabilities, inputs flexibility

Inputs

Type of

biomass,

quality,

quantity

Products

Quality,

quantity,

chemical

charaterizati

on

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Challenge : Defining practical guideline for Life Cycle

SustainabilityAssessment on bioproducts –AtLOW COST

Life Cycle Sustainability Assessment (LCSA)

Environnement

(LCA)

Economie

LCC

Social

SLCA

Quantitative vs Qualitative ; Potential Impact vs Real Impact;

ISO or not

AtLOW COST

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More you add sustainable criterias more it will be difficult to choose

DEFINE SUSTAINABLE CRITERION IN EACH COUNTRY WITH THE

STAKEHOLDERS ?

Glogov.org

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Impacts of bioproducts vs fossil based value chain

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Biorefinery Socio economic ImpactsBenefits for the differentstakeholders

BENEFITS FOR EMPLOYMENTS

•Workers Health : less exposition to hazardous substances / green chemestry

• Farmers : New outlets for agriculture – Proud to valorize the crops in food and non foodapplications - Increase or secured revenue through contract Decrease of work ?

•Increase of qualification – new tools agrimanager and science

CUSTOMERS

• consumers Health – improve of life conditions – Purchasing products more in accordance with their values

LOCAL COMMUNITIES AND GOVERNMENT

•Employment - Core bio-based chemistry = 23,500 direct + 34 400 (undirect) in France (TVC = 200 000)

•Diversification of the local economy (Pellets production)

•Creation of value chain with plants by no means delocalizable

•Plant creations - enlargement or conversion of industrial sites -

•Rural development - Impact on the landscape , on forest management

•Less possible dependence on energy

•Valorization of waste and coproducts (value creation) (biorefinerie – « zero waste »)

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Sustanability is the common driver for biobased innovation

CONCLUSION

Sustainable Biorefineries will be the fruit of exchange between the differentstakeholders along the value chain (farmers, agro industrie chemestry and end users)

No Sustainable biorefieries without Sustainable Agriculture (« Putting more science inagriculture and deeply change the practices » -crooping model) + sharing value)

Developing guideline and simplified tools to evaluate at the biobased at early R&D stage project - what could be the environmental and socio economic impact of the process/product !

Defining the importance of each criterion to make choice with the stakeholder : NGO, customers, companies, workers, farmers…

Sustanability should not only a question of specialist – There a lot of works to definehow to exchange, present and exploit results (inside and outside companies) to decisionmakers, boss, marketing managers, purchase managers,….

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Thanks for your Attention!

IAR : The Innovative Ecosystem of the future

Industries & Agro-Ressources

50-52 , Bd Brossolette

02930 Laon CedexTél: 06 89 14 54 38 Email: deconinck@iar-pole.com

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Sometimes conflictable

Main French agriculture challenges and context

• Démographic, Climatic et Energetical modifications

How to feed 9 billions people and provide biomass for energy and materials ?

• Regulations : European Directives and French regulations

• Ecophyto Plan 2020 - Reduction of 50 % pesticides in 2025 -Reduction of authorized active substances (- 53 substances) -Nitrates local program

How to reduce plant protections when pathogenic organism pressure is increasing ? (pesticides treatment = income insurance )

• Ecocomic, local :

• Increase of the cost of the fossil inputs especially Nitrogen

How to be competitive when fossil inputs price increase ?

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«Producemore and better»

French agriculture challenges

«Putting more science in agriculture and deeplychange the practices»

• Improvingtechnicalagronomicalitinariesfrom the plot to the territory level

• Findingand testingnew agricultural models (model farms)

• Providingmore tools in agriculture

Transfer thismodel to farmersand convincethem

• Usingalternative plant defense(micralgaeextract) microorganismdefense)

• Harvestingnew crops (evenif its meansless environementalimpact s but more

work)

Throughthe Developmentof Territorial Biorefineries

=> No Sustainablebiorefineriesand bioproductswithoutsustainableagriculture

=> Sharing the value !