polyethylene pipe - innovating solutions corporate infra ppt.pdf · • detailed specifications...
TRANSCRIPT
3
• Invented Solid Lubricated Ductsfor AT&T & pioneered in India• Global presence inWater/Sewage /Gas/Telecom /and Micro Ducts• 37 years of rich knowledge &experience- Innovations• Presence ~ 120 countries• 26 factories in 6 countries
§ U.S. - 15 § India - 5§ Mexico – 2 § Czech Republic - 1§ Oman - 1 § South Africa- 1
• Capacity >100000 MTA (AMEA)• Strong R&D
Snapshot Dura-Line
4
Mission
Establish Dura-Line as a Total Solution Provider in Growing Infra needs of piping across all sectors
7
• Focus on Competitive Quality• Implement lean manufacturing• Achieve cost efficiency• Reduce time - to - market• Exceed customers expectations• Streamline outsourcing processes• Have a global perspective
7 Steps to World Class Manufacturing
8
• On-Line material dryers• Master Batch Dosing Unit.• Online Extrusion Control System• Ovality & Length Control• Online weighment and auto logging software
Process Controls
9
• Fire Extinguishers• Fire Hydrant System• Siren System• Centralized LPG Bank & System• Personal Protective Gears• Hot Zones Marking
Safety
10
• Integrated Test Laboratories• Sophisticated Equipment
o In processo Finished Good testing
• Large Team of Technical personnel• Appreciated by National andInternational Agencies
Quality Assurance - Infra
11
• Detailed Specifications issued• QAP adopted• Input Compliance verification
o Raw materialso Sub assemblieso Bought out components
• Process Controls• Defect analysis & monitoring
Quality Commitment
12
• Quality Management System:ISO 9001:2000 Certification by BVQI• Environmental Management System ISO14001:2004 Certification by BVQI• OHSAS 18001:2000 Occupational Healthand Safety Management System
Quality Standards
13
Only Indian Pipe Manufacturer to have WRS Certification for 20mm to1000mm in HDPE black pipes and MDPE Blue pipes for potable water – BS6920 accreditedWRc Certification
15
• PE 80/100 Pre Compounded –Imported• MRS Certified –LTHS as per ISO 9080• FSRCP (ISO 13478)- preferred• Stringent compliance thro TPI• Sourced from Europe/ ME/ Asiancontinent of lead manufactures –Borouge/ Bassel / KPC / BP Solvay/Total Fina• Special CR resins recommended fortrenchless laying
~ 50,000 MT imports in last 5 years
Raw Materials Sourced
19
Gas/Water/Sewage Application• PE Pipe 20-315mm for Gas IS 14885/ ISO4437• HDPE Pipes 20-1000mm:Drinking Water IS 4984/ ISO4427• HDPE Pipe 20-1000mm: Sewage IS 14333• MDPE Pipe -20- 315mm : Infra Sector- ISO 4427Fittings available on request
Product Range: Pipes
20
90° Elbow 45° Elbow Tee Reducing Tee
45° Wye Pipe End End Cap Reducer
Fittings & Accessories –Butt Fusion Fittings
21
EF Coupler EF Reducer EF Elbow
EF Tee EF Tapping Tee EF Tapping Ferrule
Fittings & Accessories –Electro Fusion Fittings
22
Coupler Elbow Tee
Clamp Saddle Male Coupling Female Coupling
Fittings & Accessories –Compression Fittings
23
S.No. BIS Standard Name of the Product Sizes
1 IS: 14333 HDPE Pipe for Sewerage Applications 20-1000 mm
2 IS: 4984 HDPE Pipe for Drinking Water Supply 20-1000mm
3 IS: 14151 Pt 1 HDPE Pipe for Sprinkler for Sprinkler Irrigation 50-200mm
4 IS: 14151 Pt 2 Sprinkler Pipe - IS 14151 (Pt.2) (Unit-I) 50-110mm
5 IS: 9537 Pt -4Pliable Self Recovery Plain Conduits of Insulating Material For Medium Mechanical Stress
20-40mm
6 IS: 14885 PE Pipe for transportation of Gaseous Fuel IS: 14885 50 -315mm
7 IS: 14930 Pt 2 Double Wall Corrugated Pipe 50 - 200mm
List of BIS Licenses Available
24
• Fittings & Accessorieso Compression fittings 20 to110 mmo Molded and Fabricatedfittings 20mm to 1000 mmo Equipments for Welding
Total Solutions
25
• Turnkey Supporto Design & ApplicationEngineeringo Expert contracting teamo Field supervision &guidanceo Installation, jointing andtesting
Total Solutions
27
• ADB/World Bank• JBIC/JICA• JNNURM • UIDSSMT• NVDA • NCP & IGNP• PDO• Dubai Municipality • Dhaka – WASA • Bhutan Standard Bureau
Lead nodal agencies - our well wishers
28
Thimphu City Corporation, Bhutan
Dura-Line Pipe in Major Municipal Water Management Projects Abroad
Deptt. of Agriculture, Bhutan
Basra Municipality Corporation, Iraq
31
• Gives quick and precise location of the underground pipingsystem• Use of electronic detection device with such pipes offersinch-by-inch accurate traceability• Facilitates precise digging during maintenance activitythereby saving on time and labour – and associated cost• Avoids damage to other utilities buried underground –avoid penalties• Keep a check on the accuracy of as-built drawings
Dura-TracTM
- Advantages
33
Country Company Notes
Oman
Petroleum Development Oman (PDO) Liner Pipe
Target LLC Various PAEW projectsL&T Oman Various infra projectsGalfar Various PAEW projectsAl Jasser LLC 560mm Dia pipe-Sohar
Kuwait KCC Engineering and Contracting Co.
HDPE pipes for MEW project
UAE
Masdar Green City White Planet, Dubai
Tekelec LLC, Dubai 250 /315mm pipe Water Supply
Al Jaber Engineering and Contracting Company
HDPE pipes for MASDAR project
Iraq Basra Municipal Authority Detectable HDPE pipes
Success – Middle East
34
Country Client Comment
Bhutan
Tundi Construction Babessa Water Supply ProjectBhutan Engineering Thimphu City Peripherial Water supplyNima Construction Tabaka and Chakmandu
Chimmi R D Construction 11 Km Long for Irrigation Norbu Construction 630mm Dia x 6.0 Km Irrigation LineDruk Construction 355mm x 7.0km Water Transportation
BangladeshNCC Ltd. Dhaka - WASA Water Supply ProjectLudwig Pfeiffer Dhaka - WASA Water Supply ProjectCobra Tedagua Dhaka - WASA Water Supply Project
Singapore Essar Projects, Singapore 315 to 630mm Dia pipe with fittings
Sri Lanka VA Tech Wabag 1000mm Dia Pipe for Dambulla ProjectRower International 280mm Dia pipe for Udukawa
Success – SAARC Countries
35
• Project Cost: Rs 419 Cr. ;Duration 3 years• Contractor IVRCL Hyderabad• Water Source: Narmada-Indira Sagar reservoir• 3 stage pumping; Discharge 194 Cusec• Command Area:3500Ha; Covering 110 villages• HDPE Pipes~750Kms 225-315mm –Dura Line• GRP/MS Pipes-26Kms-2000mm
Punasa LIS-Project Overview
36
National Institute of Ocean Technology - Govt. Of India
• 1000mm pipes laid 600mts into the sea• For Low Temperature Thermal Desalination plant
37
KUIDFC Coastal Towns Project ADB Funded
• Over 630 Kms of Water Distribution lines in cities of Udupi,Kundapura, Sirsi , Karwar , Ulal, Puttur & Mangalore• HDPE Pipes were used for Distribution lines up to 355 mm inPressure Class PN 10 & PN 16• MDPE Pipes for House Connections• Turnkey Awards on Main Contractors like L&T, Gammon,K.Ramakrishna, V.N. Makne & others
38
JUSCO (Jamshedpur) Tata Steel Subsidiary
• Water Distribution & House Service Connections• Design, Engineering, Supply, Installation, Testing & of HDPE Pipesfrom 20mm to 400 mm Dia• Currently approx. 200 Kms. Of network in Jamshedpur for connectingapprox. 10,000 houses and buildings
39
Manikgarh Cement, Gadchandur, Ballahrshah (Maharashtra)- Phase 1
• Design, Engineering, Supply, Installation, Testing & Commissioningof HDPE pipeline for transportation of 7.5 MLD of raw water in 20hrs from Wardha River to cement plant.• 400 mm OD pipeline - 23 Kms• Contract Value approx. Rs 8.0 Cr.
40
Vasvadatta Cement, Sadem(AP)Design, Engineering, Supply, Installation, Testing &Commissioning of 11 Kms - 400mm HDPE pipeline fortransportation of 10.3 MLD of raw water from River to cementplant.
41
BRANDIX India Apparel City – VizagE.P.C Package for discharging 45 MLD of Treated Effluent Water throughmarine out fall system into the Bay of Bengal.• 13 Kms of 560mm pipe on land.• 2.5 Kms of 560mm pipe in sea.• Contract Value approx. Rs 21 Cr.
42
Manikgarh Cement, Gadchandur, Ballahrshah(Maharashtra)- PHASE 2Design, Supply, Installation, Testing & Commissioning of HDPE Pipes for Water Transmission from Mines to Plant.
• Pipe Sizes used: 315mm 8.7Kms
43
Municipal Corporation – ChandigarhComplete Supply, laying, testing & commissioning of Dura-Line HDPE pipes for Distribution of Tertiary Treated SewageWater to Irrigate the Green spaces• First Order for 200 Km /Second Order for 192 Km.
44
Gujarat Anjan Cement Ltd-Kutch Jaypee Group
• Design, Engineering, Supply, Installation, Testing and Commissioning• 630mm -1.5 Kms in sea for intake of 18MLD to desalination plant• 400mm -16 Kms length for conveyance of treated water of 6 MLD fromDesalination plant to Factory• 560mm -1.2 Kms for disposal of reject water of 14 MLD into the sea• Contract Value approx 10 Cr
45
Bluefin Marine – Outfall for CPCL , Chennai
• Supply & Welding of 900mm HDPE Pipes for Marine Outfall • Pipe Sizes used: 900mm 540mts
46
SIDCL/PWD- Goa Sewage projects –Trenchless
• Supply & Welding - HDPE Pipes for Trenchless Sewage – Madgaon • Pipe Sizes used: 250- 800 mm – 109 kms
47
Punakha Irrigation Project – Bhutan
• Supply & Welding of 355 mm HDPE Pipes- 10.7 km- Pn6-Pn 20• Special Rope Bridges suggested to cross 2 rivers –Pioneering concept