polymere materialer forsvinner de oljebaserte?teknologidager.no/uploads/2/6/2/1/26210140/... ·...
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www.norner.no
[email protected] Norner AS, Asdalstrand 291
NO-3960 Stathelle, Norway
Polymere materialer –
forsvinner de oljebaserte?
Ole Jan Myhre/Siw Fredriksen
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Norner is…
• Industrial R&D service provider
• World leading competence in plastics
• International innovation projects
• Advanced laboratories:
• Extrusion and moulding lab
• Physical properties, ageing, durability
• Polymer characterisation and analysis
50 Scientists, polymer technologists, end user
specialists, lab and conversion engineers.
4000m2 Scientific Laboratories
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Selection of Norner customers
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The environment is changing
• Focus on Recyclability and Circular Economy
• Focus on Renewable raw materials
• Focus on Renewable Energy
• Focus on Cost Competitiveness
Hausmann, DuPont, Bio!pac, Amsterdam, May 2015
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The environment is changing
• Focus on Recyclability and Circular Economy
• Focus on Renewable raw materials
• Focus on Renewable Energy
• Focus on Cost Competitiveness
• Plastics need to live up to these expectations
Hausmann, DuPont, Bio!pac, Amsterdam, May 2015
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Classification of polymers
Zirkel, Infiana, Bio!pac, Amsterdam May 2015
New standard CEN/TC 411 Bio-based Products
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New growth and change of focus
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Change in production capacity
• Production capacities shift to Asia (sugar based raw materials prevail)
• Main markets in Europe (and US)
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Regional vs international markets
Oil = global Bio = regional
Gas = continental
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Biomass First generation
Sugar Starch
Sugar beet
Rape seed,
Soy, Canola,
Castor
Corn
Second generation
Sugar cane
Sweet
sorghum
Wheat, rye
Cassava
Plant oils Ligno-cellulosic Waste
Forestry Food waste
Switchgrass
Third & fourth
generation
Straw
Waste fat & oils
Bio-reactor/
Algaes production
from CO2
Typical conversion routes from biomass to polymers:
Fermenting “Cracking” Lignin stream Chemical conversion
- Bio-ethanol - Ethylene - Styrenics - CO2 => Ethylene glycol
- Ethylene - Amids
PE, PP, PET, PA, PS and more
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World ten biggest brand owners
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Industrial pull and governmental push
The Coca-Cola Company,
Danone
Ford
H.J. Heinz Company
Nestle
Nike, Inc.
Procter & Gamble
Unilever
World Wildlife Fund
http://bioplasticfeedstockalliance.org/news-title-6 https://biobs.jrc.ec.europa.eu/policy/eu-2012-bioeconomy-communication-strategy
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Sustainability targets of global brands
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PlantBottleTM: Bio-PET
• Up to now: 30 % bio-based PET
• 2015: 100 % biobased by CocaCola and Virent
Source: The Coca Cola Company at 3rd BioBased Global Summit 2014
http://www.virent.com/news/virent-bioformpx-paraxylene-used-for-worlds-first-pet-plastic-bottle-made-entirely-from-plant-based-material/
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Bio-PE / Green-PE
Tetra Pak Campaign Encourages Industry-Wide
Commitment to Renewable Packaging http://www.sustainablebrands.com/news_and_views/packaging/sustainable_brands/new_
tetra_pak_campaign_encourages_industry-wide_commitme
Elopak Future Proof Packaging Strategy http://www.sabic.com/europe/en/news-and-
media/news/2015/europe/20150309-Elopak-press-release
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Corbion stretching the limits of PLA
Source: De Bie, Corbion, Presentation in BioPac Amsterdam, May 2015
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Starch
• Bags, bags, bags and other disposables
• Novamont compostable products from corn starch
• Italy to ban non-compostable plastic bags (2013)
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Cost of raw material vary with region
2013
Source: MIT Technical Review; Kevin Bullis; Shalegas will fuel US manufacturing boom; 9.1.2013
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Cost & Performance
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Packaging the most important sector
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Bioplastics beyond packaging
http://c1038.r38.cf3.rackcdn.com/group5/building46012/media/Arbo
Skin-Bioplastics-Facade-Mock-Up-by-ITKE_dezeen_1bann.jpg
Plant based starch, 3D-printed
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plan to replace oil-based plastics
Press release June 2015:
• Boosting search for sustainable
materials
• Will recruit more than 100
employees
• Significant step up on the 2030
ambition of finding and
implementing sustainable
alternatives to current materials.
• Current material is ABS
• Acrylonitrile, Butadiene,
Styrene
• Sustainable plastics solutions may
be drop-in or entirely new
http://www.lego.com/en-us/aboutus/contact/sustainability-materials-centre
The BIG-designed LEGO House in Billund, Denmark, is set
to open in 2016.
http://www.architecturaldigest.com/blogs/daily/2015/06/lego-sustainable-materials-research-center
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Amsterdam: 3D Print Bioplastics Canal House
World’s First 3D-Printed House is
Being Built In Amsterdam using
bioplastics and concrete
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Bayer turns CO2 into consumer products
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Norner converts CO2 to thermoplastics
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How to win the future?
• Prepare for Change & Innovate – «BioBased / Renewable»
• Build alliances & share – Even frontrunners needs partners & followers
• Substantiate your claims – prepare for scrutinization when success comes.
• Use labels
• Prepare for resource efficiency & EcoDesign («use less – keep in use»)
• Sell on functionality & combined strengths, e. g. «bio-based + recycled»
• End of life – adhere to infrastrucure provisions & legal measurements
• Stay out of marketing «biodegradable as littering solution»
• Communicate – Vision and ambitious goals
• Terminology – clear up confusions in «bioplastics, bio-based, compostable»
Source: Harald Kaeb, Narocon, 2015
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How to win the future?
• Prepare for Change & Innovate – «BioBased / Renewable»
• Build alliances & share – Even frontrunners needs partners & followers
• Substantiate your claims – prepare for scrutinization when success comes.
• Use labels
• Prepare for resource efficiency & EcoDesign («use less – keep in use»)
• Sell on functionality & combined strengths, e. g. «bio-based + recycled»
• End of life – adhere to infrastrucure provisions & legal measurements
• Stay out of marketing «biodegradable as littering solution»
• Communicate – Vision and ambitious goals
• Terminology – clear up confusions in «bioplastics, bio-based, compostable»
Source: Harald Kaeb, Narocon, 2015
