porous metal iltration media, elements and systems advanced filtrat… · porous metal iltration...
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Porous metal iltration media, elements and systems
Your partner in specialized iltration systems
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04 High-performancepolymeriltration 06 High-performancegasiltration 08 High-performanceliquidiltration10 Metalliciltermedia12 Metallicilterelements 14 Purolatorisalwaysclosetoyou15 Tailor-madesolutionsforunsurpassedperformance
Table of contents
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Imagine what we could do together.
Purolatorprovidessolutionsforthemostdemandingiltrationapplications.
Purolatorisyourspecializedpartnerinthedesignandmanufactureof
metallicilterelementsandiltrationsystems.Weguaranteesuperior
knowledgeandexpertiseinallaspectsofiltrationtechnology.
Purolatoroffersyoubothstandardandcustom-madeequipmenttomatch
yourquality,productivity,handlingandmaintenancerequirements.
Wewanttobeavaluablepartnerinprovidingproductsandsolutions
tailoredtoyourneeds,andareeagertounderstandyoursituationand
processes.Infact,weseethisasapre-conditionforbuildingclose
partnershipsthatresultinsolutionsthatworkforyourcompany.
Yourrequirementsfuelourpassiontoinnovate.Ourspecialistsand
researchersthinkalongwithyoutocomeupwithnewproductsand
applications.
Workinginpartnershipwithyoutoindsolutions,weprovideadiverse
rangeofhigh-techproducts,systemsandservicestogiveyouhighadded
value.Ourlong-termpartnershipsandcooperativerelationshipsconstantly
yieldnewproductstorenewandextendourproductportfolio.
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High-performance polymer iltration
Applications•Syntheticibers(PET,PA,PP,carbon,&more)•Film(PP,PET,PC,PS,PVBH,PE,&more)•Non-woven(PP,PET,&more)
Beneitfrommorethan30yearsofexpertiseinthedesignandmanufactureofilterelementsandsystems.DiscoverforyourselfwhyPurolatoristheleaderiniltrationforthepolymerindustry,offeringthemostcompleterangeofproductsfrompolymerizationtospinning.
Filter systemsPurolatoroffersyoubothstandardandcustom-madeequipmenttoperfectlymatchyourquality,productivity,handlingandmaintenancerequirements.Thebestiltermediaandthemostappropriateilterelementswillbeusedinourmonomer,pre-polymerorpolymeriltersystems.Challengeusandwewillindtheuniquesolutionforyourspeciicapplication.
Simplex system.Duplex system for a continuous iltration. OFS horizontal system (50-1000 kg/h).
•PETbottle•Engineeredpolymers•Rubbersandsilicones
Filter elementsBothcandles(latorpleated)andleafdiscscanbeusedinoursystems.
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Spinpack ilters and gasketsPurolatorcanprovideyouwiththecompletesetofelementsusedinspinpackiltration.Thisstepiscriticalintheproductionofsyntheticibers(spinning),andwecanimproveandinnovateonyourtraditionaliltrationprocess.
Gaskets [1]Youcanbeneitfromourmetal-to-metalgasketsusedinthepolymerindustrybythediversityofmeansofproductionandthequalityofourtoolings.Alloysavailable:aluminium,copper,nickel-platedcopper,stainlesssteel,Inconel®,andmore.
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Purolator Optisupport® [3]Thissolutionallowsareducedconsumptionofiltersandanimprovedqualityofilteredpolymer.Thisproductisavailableformostkinds of spinpacks and for all major screenchangersbrands.
Filling sands [4]Wecanofferawiderangeofmaterialtobeusedasillingsandsinthespinpacks:stainlesssteel(offeringthebestshearing),Inconel®,silica,aluminium,glass,ceramic,andmore.
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Screens [2]•Anyshapeordimensions•Assemblybyspotweldingorframe•Pleatedmediaavailable•Differentalloysavailable•Alsousedinextrusion(ilm,proiles)
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Purolatorspecializesinthedevelopmentandmanufactureofporousmetaliltrationsolutions.Weofferiltermedia,elementsandsystemsforindustrialgasiltration,basedontheuniqueadvantagesofmetalibermedia.Useouriltersystemsinyourhigh-temperatureorcorrosivechemicalandpetrochemicalprocessesforiltrationofprocessandexhaustgases.Oursystemsofferanalternativeinsituationswherehighmechanicalstability,longlifetime,lowpressuredrop,easycleaningandchemicalandheatresistancearerequired.Filtermaterialsareavailablewithtemperatureresistanceupto1.000°C
High-performance gas iltration
Depth ilter applicationsDepthiltrationisusedprimarilyinapplicationswheresmalldustloadsmustbeseparatedfromagasstream.Thecontaminantsorparticlesarecapturedwithinthemultiplelayerstructureoftheiltermedium.Proitfromourdepthiltersystemsthatcombinehightemperatureandcorrosionresistancewithhighdirt-holdingcapacityandexcellentoff-linecleaningpossibilities—theperfectsolutionforyourapplications.
Our primary application areas
Beneits• Highpermeability:low
pressure drop• Highdirtholdingcapacity:long
on-streamlifetime• Easytoclean(water,chemicals):
reusable• Compactconstruction:high
porosityandpleatable• Notbrittle• Fullysinteredandwelded,
containsnogluesorbinders• Suitableforhightemperatures
andhigh-pressureapplications
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Applications•Puriicationofprocessgasestoprotectdownstreamequipments•Protectionofcatalysts•Ammoniaandmixedgasiltrationinnitricacidproduction•Puriicationoftechnicalgases,suchashydrogen,nitrogenandoxygen•Filtrationofsteaminpharmaceuticalandfoodandbeverageindustry
Beneits• Veryreliableiltermaterial• Automaticself-cleaningsystem• Longon-streamlifetime:no
clogging• Nohazardousmaintenance• Extremelyhigheficiencies;
extremelylowemission• Suitableforhightemperatures(up
to1.000°C)
Backpulse ilter applicationsBackpulsesurfaceiltrationisthesolutionforapplicationswherelargedustconcentrationsmustbeseparatedfromagasstream.Weofferyoutheinestmetaliltermediaavailableontoday’smarket.Ourbackpulseiltersystemsbuildadustcakeattheiltersurface.Thecakeisremovedatregularintervalsusingaventuribackpulseorreverselowprocess,whichallowsyoutocleantheilterswhilethesystemsisstillonline.
Installation of ilter elements.
Applications• Catalystorproductrecoveryin
gas processes• Protectionofdownstream
equipments• Ventingprotectionforpneumatic
productorcatalysttransport• Filtrationofexhaustgases• Processeswherecleaning-in-
place(CIP)isapplied
Example of backpulse surface iltration
applications: hot gas iltration during the
production of Magnesium Oxide.
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Primary application areasChemical and Petrochemical• Polishingofcorrosiveliquids• Pre-coatiltration• Catalystrecovery,slurryphase
reactors• High-temperatureliquids• Cryogenicluids• Solvents,ketones,esters,liquid
hydrocarbons• Feedwaterandmake-upwater• Ethyleneglycol• High-eficiencysolidsrecovery
or liquid recycling
Food and Beverage• Processsteamiltration• Catalystrecoveryfrom
hydrogenationreactors• Polishingofsyrups,liquors,and
otherliquids• Catalystremovalfromlavor
ingredientsand otherfoodspecialities• Activatedcarbonremovaland
decolorization
High-performance liquid iltration
Purolatorisyourspecializedpartnerinthedevelopmentandmanufactureofporousmetaliltrationsolutions.Weofferiltermedia,elementsandsystemsforindustrialliquidprocessingapplications.Enjoytheuniqueadvantagesofsinteredporousmetal.
PharmaceuticalPharmaceuticalcompaniescanmaximizetheirproductivity,asthePurolatoriltersystemcanbeusedindecolorizationandcatalystrecovery.
ReineryPurolatoriltersystemscanbedesignedtohandlehighlowratesincontinuousoperationstypicalin
reineryapplications.HothydrocarbonstreamssuchasFCCUslurryoiloftenrequireremovalofcatalystsandotherparticulate.Removalofcatalystinesandotherparticulatesnotonlyimprovestheoilproduct,italsoimprovesthedownstreamoperatingequipmentbypreventingfoulingandreducingmaintenance.
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• Resistance to high temperatures and corrosion Allourelementsareresistanttohightemperaturesandcorrosiveenvironments,makingthemsuitableforawiderangeofapplications.
• High-strength ilter elements Weusesinteringporousiltermediaatthemolecularlevel,resultinginhighmechanicalresistanceincompressionandstress.
• Totally enclosed Backwashingilterelementsreduceyouroperators’exposuretohazardouschemicals.
Our ilter elements and systems offer you the following advantages
• Ease of cleaning Youcaneasilyfreeporousmetaliltersofparticulatebyusingbackwashcleaningmethodswithoutscraping,scrubbing,orrotatingilterelements.Youcanalsoremovecontaminantswithwater,steam,air,solvents,causticoracidwashing,orwithultrasoniccleaning.
• Minimal maintenance Porousmetaliltershavenomovingparts,soyourmaintenanceproceduresaresimplerandlessfrequent.
• Reduced spare parts expense Youseldomneedtoreplaceporousmetalilterelements.
• Waste minimization Cleanableilterelementseliminatetheincinerationorlandillcoststhatyouhavewithdisposableilters.
• Single-stage iltration Youcanoftenreplaceanentireseriesofprocessiltrationstepswithasingleiltersystem.
• Wide selection of ilter media Weofferporousmetalilterelementswiththewidestselectionofiltermedia,insinteredpowderorsinteredibers,rangingfromstandard316Lstainlesssteeltocorrosion-resistantnickelandHastelloy.
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Metallic ilter media
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Classical square weave [1] 5mmto25µmabs.
Dutch weave [2] 300to6µm.
Multipor [3] Surfaceiltrationwithhighporosity(45%)(90to15µmabs.)
Porofelt ® sintered metal ibers [4] Availablefrom100µmdownto1µmabs.
Perforated andmicro-perforated sheets [5]To20µmabs.
Sintered metal powders [6]100to0.2µm
Wedge wire media [7]Availableindifferentconstructionsandwithopeningsassmallas20µm.
Poroplate® Sintered Mesh [8]Laminateofseveralwireclothes.(2layersandmore)
SupportedbyourOptilayersimulationsoftware,ourteamselectstheilteringstructurebestsuitedtoyour productandapplicationinorderto:•facilitatethelowthroughthemedium.•providealengthylifespan.•offereaseincleaning.
Beneitfromourcompletevarietyofmetalliciltermediathatcanbecleanedandre-used.Theyresistchemicalsandmechanicalwear,andhaveamaximumlifespan.
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•Awebisacompositionofmetalibers,uniformlylaid,toforma3-dimensionalnon-wovenporouswebstructure.•Sinteredibersareafamilyofuniquelydesignedmetalibermedia,producedbysinteringofwebs.•Thisextremelyporous,non-wovenibermatrixisavailableasasingle-ormulti-layerstructure. •Thismetalibermediaisalsoavailablewithwovenscreenmeshsinteredtoeitheroneorbothsides.Addingwiremeshesincreasesthestrength,protectstheibers,andallowscross-drainagebetweenthemediumandtheperforatedcorestructure.Beyondstandardcompositions,wecanalsodevelopspecialcompositionstomeetyouriltrationrequirements.Purolatorsinteredibermediacanbeusedinliquid,gasandpolymeriltrationapplications,forawiderangeofilterratings.
From iber to porous metal iber mediaPurolator Porofelt®: lexible and multi-functional
Continuous iber bundle Web Sintered ibers
Air-laid downwebbing
Metal iber medium composition
Flowinside
Flowoutside
Surface iltration Depth iltration
Theiltrationwillgofromtheineiberssidetothecoarseribersside.Thiswillallowforeasierblowbackofthecakecreatedonthesurface.
Wide choice of materials Inadditionto316Lstainlesssteel,othermetalsandalloysareavailabletomeetyourspecialrequirements,suchasgreatertemperatureandcorrosionresistance.StainlessSteel:316L,304L,310,347,430-Hastelloy®C-276,C-22,X,N,B,B2-Inconel®600,625,690-Nickel 200 and Monel®400(70Ni-30Cu)-Titanium-Alloy20andmanyothers.
Sintering
Flow BlowbackDust-loa-
dedgas
Cleangas
Filtrationlayer of ineibers
Theiltrationwillgofromthecoarseiberssidetotheineibersside.Thismediahaveveryhighporosity (upto90%)andhighdirtholdingcapacity(D.H.C.).
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Metallic ilter elements
Ourmetallicilterelementscanbecleanedandreused,savingyoutimeandmoney.Ourelementsareusedinmostindustriesandwithawidevarietyofapplications.
Filter candles [1]Keyfeatures:•Assemblybywelding•Crimpingorbonding•Pleatedornon-pleatedmedia•Maximumlengthwithout
intermediaryjointing•Differentdimensionsavailable
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Leaf discs [2]Youmayproitablyreplaceasetofcandleswithastackofilterdiscsfor
applicationswhereineiltrationislinkedtohighoperatingpressures.Mostoftheseelementsareusingsinteredmetalibersorsinteredmetalpowder,butothermediasuchasPurolatorMultipor®canalsobeused.
Differentsizesandhubconigurationsareavailable tomeetyourrequirements.
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Others [5]Manyotherconigurations(conical,cylindrical,etc.)anddimensionsarealsoavailable.Askusaboutyourindividualapplicationandwewillindthebestsolutionforyoursituation.
Purolator Removable Mesh Pack® [3]
Thisisanoriginalpatenteddesignforailtercandlethatcanbedismantled.Thesealingbetweenthedifferentpartsisensuredbymeansofametalsealingthatprovides100%guaranteedownto20µm.
YouwillrealizebigsavingsbecauseyouonlyneedtoreplacetheMeshPack(theilteringpartofthecandle)whentheelementcannolongerbecleaned.
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Hardware
Mesh-pack
Outguard
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Filter baskets [4]Idealforlow-pressureiltrationwiththelowfromtheinsidetooutside.Thesecanalsobepleatedtoincreasetheiltrationarea.
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EUROPE,MIDDLEEASTANDAFRICA
Purolator® Advanced Filtration SAruedeCornemont9-11BE-4141SprimontBelgiumT+3243609465F+3243609477
THEAMERICAS
Purolator® Advanced Filtration1022IndustryDriveShelby,NC28152USAT+17044827381F+17044818253
Purolator® Advanced FiltrationP.O.Box630145Houston,TX77263T+17139770610T+18009779473
Purolator is always close to you
Beingclosetoyouisourgoal.WithmultiplemanufacturingsitesintheU.S.,EuropeandAsia,andsalesoficesthroughouttheworld,wearestrategicallypositionedtoofferround-the-clocksalesandmanufacturingsupport.
ASIAANDSOUTHEASTASIA
Purolator® Advanced FiltrationNo.2XiafeiMiddleRoadQuzhouCityZhejiang,China324022T+865708075888
PT Purolator® Advanced FiltrationJl.SuryaMadyaKav.I-29KSuryaciptaCityofIndustryDesaKutangaraKecamatanCiampelID-WestJava-Karawang41361IndonesiaT+622678610204F+622678610205
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Maximum precision in labdevelopmentFilter system design often begins at the Purolator laboratories, where the results of small-scale runs are analyzed.The next step is a pilot-scale ilter test at your site to ensure compatibility with actual process conditions.
Run the calculationFrom basic to detailed engineering, the ilter system will be designed to reach your process expectations.
Meet the needs completelyOnce inal operating conditions are determined, the full-scale production of the inal system is shipped and installed. Then we audit and optimize the performance on the line.
Tailor-madesolutionsfor unsurpassed performance
Detailed inspection of the ilter.
Engineering and R&D capabilities.
Co-development is the key to our success.
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All Purolator company names are trademarks owned by Purolator.
© 2014 Purolator
ThisbrochureexplainshowPurolatormetalilterelementsandsystemscanhelp
youtoimproveyourilterperformanceandreduceyourtotalcosts.Ifyouwant
toindouthowthesehighqualityibers,elementsand
systemscanworkforyou,wearehappytoadvise.
PleasecontactyourlocalPurolatorspecialist.Detailsareinside.
How can your company beneit from Purolator metal ilter elements and systems?