portable magnetic drilling machinenitto-australia.com.au/pdfs/products_278_733.pdf · electrician....
TRANSCRIPT
Thespecificationsandconfigurationscontainedinthisdocumentaresubjecttochangewithoutpriornoticeduetoimprovementswearemakingdayin,dayout.
Manufacturedby:
Nitto Kohki Co., Ltd.2-9-4,Nakaikegami,Ota-ward,Tokyo,146-8555,JapanTel :81(3)3755-1111Fax:81(3)3753-8791
Keep the manual handy – so you can use it whenever necessary.
PORTABLE MAGNETIC DRILLING MACHINEReadthismanualcarefllybeforeoperatingyourNittoKohkiPortableMagneticDrillingMachine.Keepthismanualwithyourmachine.AllusersoftheNittoKohkiPortableMagneticDrillingMachinemustreadthismanual.
ATRA ACE Model A-100Professional Tool ForSide-LockTypeAnnularCutterOnly
SpecificationsModel A-100
PowerSupply(SinglePhase) 220-240V AC 50/60 Hz
DrillmotorRatedPowerConsumption 1600WRatedCurrent 7.4No-loadSpeed 330min-1
MagnetPowerConsumption 80W
DrillingCapability MAX.Holediameterφ100mm(3-15/16”)MAX.Platethickness75mm(2-61/64”)
MaxMagneticForce 17640NMagnetSize 134x256mm(5-1/8”×10-5/64”)Weight 50kg(110.20lbs.)
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ThefollowingSafetynotationsareusedthroughoutthemanualtohighlightsafetyprecautionsfortheuserandforthemachine.
DANGER: Indicatesanimminentlyhazardoussituationwhich,ifnotavoidedbyfollowingtheinstructionsgiven,willresultindeathorseriousinjury.
WARNING: Indicatesapotentiallyhazardoussituationwhich, ifnotavoidedbyfollowingtheinstructionsgiven,couldresultindeathorseriousinjury.
CAUTION: Indicatesapotentiallyhazardoussituationwhich, ifnotavoidedbyfollowingtheinstructionsgiven,couldresultininjuryormaterialdamage.
Caution: Importantprecautionsformachineortoolsetup,operationandmaintenance.
Thank you very much for yourpurchaseofNitto Kohki products.Beforeusingyourmachine,pleasereadthismanualcarefullysothatyoumayuse itproperly toget themostoutofit.Please keep the manual handy - so you can use it whenever necessary.
CONTENTS pageGENERALSAFETYRULES ………………………………… 2POWERTOOLSAFETY……………………………………… 3ABOUTYOURNITTOPORTABLEMAGNETICDRILLINGMACINE ………………………………………… 4 1.APPLICATION…………………………………………… 7 2.RECEIVINGINSPECTION……………………………… 7 3.PARTNAMES …………………………………………… 7 4.FUNCTIONSOFELECTRONICCONTROL ………… 8 5.MACHINESETUP ……………………………………… 8 6.MACHINEOPERATION……………………………… 10 7.TROUBLESHOOTING ……………………………… 13 8.MAINTENANCE/SERVICE…………………………… 14 9.OPTIONALPARTS…………………………………… 1510.EXPLODEDDIAGRAM:MACHINE………………… 16
・English :Pleaseaskyourdealerordistributorforinstructionmanualinlocallanguage(s).
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GENERAL SAFETY RULES
WARNINGTO OPERATORS
Always Wear Proper Clothing●Donotwear looseclothing. Looseclothing can
becomecaught in thedrillingmachine.Thiscouldcausesevereinjuries.Becarefulthatlooseclothingdoesnotcomeintocontactwiththemachine.
●Wearnon-skid footwear. Ifyou loseyour footing,youcouldcontactmovingportionsof themachine.Thiscouldcausesevereinjuries.Alwayswearnon-skidfootwearandremainbalancedwhenusingthedrillingmachine.
●Becarefulof longhair.Wearahatorahairnet tocontain longhair.Longhaircanbecomecaught inthedrillingmachine.Thiswillcausesevereinjuries.Becarefulthatlonghairdoesnotcomeintocontactwiththedrillingmachine.
Always Wear Safety Glasses●Alwayswearsafetyglasses.Theoperationofyour
drillingmachinewillcauseflyingchipsandparticles.Thesewill causesevereeye injuries.Youmustalwayswearsafetyglasses.
● Notallglassesaresafetyglasses.WearonlysafetyglassesthatcomplywithANSIstandards.Notallofthelensesareshockresistant.Ordinaryglasseswillnotprovidesufficienteyeprotection.
Always Wear Hearing Protection●Alwayswearhearingprotection.Theoperationof
yourdrillingmachinewillcausebigsoundoccurs.Thesewillcauseseverehearing loss injuries.Youmustalwayswearhearingprotection
Wear respiratory protective equipment (PPE)●Wearrespiratoryprotectiveequipment(PPE)when
working inanenvironmentwheredustparticlesaregeneratedinoperation.
Maintain Good Posture●Alwayswearnon-skid footwearandmaintaingood
posture.Donotusethedrillingmachinewhenyouare tired.Fatigueor lossofbalancecouldcauseyoutolosecontrolofthemachine.Thiscouldcausesevere injuries.Alwaysstaybalanced.Alwayskeepgoodposture.Stopusing themachine if youaretired.
Never Touch the Cutting Tip●Nevertouchthemovingorcuttingtip.Contactwith
themoving tipwill causesevere injuries.Alwayskeepallpartsofyourbodyawayfromthecuttingtip.Alwayskeepyourhandandclothingawayfromthecuttingtip.
ABOUT THE WORK AREAKeep Work Area Clean●Alwayskeepyourworkareaclean.Clutteredwork
areascauseaccidents.Alwayskeepclearofotherobjects.
● Neverusethemagneticdrillingmachinewhen it iswet.Alwaysusethedrillingmachine inadryarea.Donotusethedrillingmachineintherain.Ifyouusethemachinewhen it iswetyoucangetanelectricshock. Ifyouuse themachine in therainyoucangettheelectricshock.
● Alwaysuse thedrillingmachine inawell-lightedarea.Donotusethedrillingmachineinthedark.
● Avoidall flammablematerials.Useof thedrillingmachinemaycauseasparkthatcould igniteafireoranexplosion.Neveruse themachinenearanyflammablematerial.
● Keepaway fromchildren.Alwayskeep thedrillingmachineawayfromchildren.Donotoperatedrillingmachinewhenchildrenarepresent.
BEFORE OPERATIONMake sure that all parts are free from damage● Make sure that the drilling machine is in good
operating condition. Operation of a damagedmachinecould result in severe injuries. If thereis any damage to the machine, do not use themachine. If there isanydamage to themachine,takeittoanauthorizedNittodealerforrepair.
● Do not attempt service or repair of the drillingmachine.AllserviceorrepairshouldbedonebyanauthorizedNittodealer.
Secure Your Work● Alwayssecureyourworkpiece.Improperlymounted
workcanbecome loose.Thiscancausesevereinjuries.Alwayssecureallwork.
● Alwaysuseaviceoraclamp.Donotattempt toholdanyworkpiecewithyourhand.Attempting toholdaworkpiecewithyourhandmaycausesevereinjuries.Alwaysuseaviceorclamptoholdtheworkpiece.
● Alwayssecureyourdrillingmachine. Improperlymounteddrillingmachinecancomeloose.Thiscancausesevere injuries.Alwayssecure thedrillingmachine.
Avoid Clutter● Alwaysstayclearofotherobjects.Clutteredwork
areascauseaccidents.Alwayskeepacleanworkareaandstayawayfromotherobjects.
A l w a y s R e m o v e S p a n n e r Wr e n c h e s a n d Adjustment Tools● Alwaysremovespannerwrenchesandadjustment
tools after adjustmentshavebeenmade to the
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drillingmachine.Alwaysremovealladjustmenttoolsbeforeusingthedrillingmachine.
Always Use a Cutter that is Appropriate for Your Work● AlwaysuseaCutter that isappropriate for your
work.Avoidheavy-dutywork that isbeyond thecapacityofyourdrillingmachine.Iftheworkexceedsthecapacityofyourdrillingmachine,thiscancauseaccidents and severe injuries.Always use thedrillingmachine inaccordancewith itsperformancespecifications.
SAFE HANDLING● Never leave the magnet ic dr i l l ing machine
unattendedwhile it is running.When themachineisunattended,disconnect thepowersource.Donotleavetheworkareauntilthemachinecomestoacompletestop.Operating themachinewhile it isunattendedcancaseaccidents thatmay result insevereinjuries.
HOW TO STORE YOUR MAGNETIC DRILLING MACHINE● Alwaysstorethemachineinadryarea.● Always keep the machine out of the reach of
children.HOW TO CARRY YOUR MAGNETIC DRILLING MACHINE● Disconnect thepowerand turnoff themachine
wheneveryoucarrythemachine.
MAINTENANCEDo not take apart or modify your magnetic drilling machine.● Do not attempt to disassemble or modify your
magneticdrillingmachine.● Do not modify your magnetic drilling machine.
Modifications can cause accident and severeinjuries.
● Allserviceand repairsmustbeperformedbyanauthorizedNittodealer.Anyattempt toserviceorrepairthemachineyourselfmayresultinanaccidentandsevereinjuries.
Check all Parts for Damage.● Alwaysinspectthemagneticdrillingmachinebefore
use.● Alwayscheck that thepilotpinandcutterare in
goodcondition.Useof themachinewithwornpilotpinsorworncuttercancauseaccidentsandsevereinjuries.
● Inspect all cutter before you put them on themagneticdrillingmachine.
● Donotoperatethemagneticdrillingmachinewithadamagedorworncutter.Donotoperatethemachine
withadamagedorwornpilotpin.Donotoperatethemachinewithanydamagedaccessory.Operatingthemachinewithanydamagedpartoraccessorycancauseaccidentsandsevere injuries. If there isanydamagetothemagneticdrillingmachine,donotoperatethemachine.Take it toanauthorizedNittoDealerforrepair.
● Alwayshavethemagneticdrillingmachinerepairedat an authorized Nitto dealer.Always take themagneticdrillingmachine toanauthorizedNittodealer forservice, repairandreplacementparts. Ifyoucannot locateanauthorizedNittodealernearyou,pleasecontactyoursalesrepresentative.
● AlwaysuseNittogenuineparts.Theuseofimproperornon-Nittopartscancauseaccidentsandsevereinjuries.Neveruseunauthorizedparts.ToobtaingenuineNittoparts,contactyoursalesagent.
● Donotremoveanynameplate fromyourmagneticdrillingmachine.Donot removeany labels fromyour magnetic drilling machine. If any label ornameplateisdamagedcontactyoursalesagentforareplacement.
POWER TOOL SAFETY
WARNING● Alwaysmakesure that themachine is properly
grounded. If themachine isnotproperlygrounded,someonecangetanelectricshock.
● If you have any doubt about the grounding ofthemagneticdrillingmachine,contacta licensedelectrician.
● Neverconnect thegroundingconductor toagaspipe.Thiswill result inanexplosionandsevereinjuriesordeath.
● Alwayscheckthegroundingconductor. Ifyouhaveanydoubtsabout thegroundingconductor,contactalicensedelectrician.
● Wiringconnections toagroundingrodrequire theexpertiseofa licensedelectrician.Donotattemptthewire connectionsyourself.Alwayscontactalicensedelectrician.
● Donotabuse thepowercord.Adamagedpowercordcancauseanelectrocution.Adamagedpowercordcancausefires.Alwaysinspectthecord.Ifthecord isdamaged,donotuse themagneticdrillingmachine.
● Donotcarry themachineby thecord.Donotpullthecordtodisconnectitfromasocket.
● Thecordcanbecomedamagedfromheat,contactwithsharpobjectsor frombeing twisted.Alwaysinspectthecord.Donotusethemachineifthecord
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isdamaged.● Alwaysuseagroundfaultcircuitinterrupter.Theuse
ofagroundfaultcircuit interruptermayberequiredbygovernment regulations.The failure touseagroundfaultcircuit interruptermayresult inelectricshock.
● Avoidstartingthemagneticdrillingmachineabruptlyorunintentionally.
● Alwaysmakesurethattheswitchisturnedoffbeforeconnectingthepowersource.
● Alwaysdisconnect thepowersourceand turnofftheswitchbeforesettingup forworkoperations.Always disconnect the power and turn off theswitchwhen inspectingwork.Alwaysdisconnectthepowerandturnoff theswitchbeforeattemptinganymaintenance.Failure todisconnect thepowerand turnoff theswitchduringsetup, inspectionormaintenancecancauseaccidentsandsevereinjuries.
About Your Nitto Portable Magnetic Drilling Machine
DANGERDo not use your portable drilling machine on the ceiling and the side.● Useoftheportabledrillingmachineontheceilingor
theside isdangerous.Themachinecouldfall.Thefallingmachinecouldcausesevereinjuriesordeath.(Fig.1)
Fig.1
WARNINGDo not use the Magnet for more than five hours.● Morethanfivehoursofuninterruptedoperationmay
causea fire.Fivehoursofuninterruptedoperationgeneratesextremeheat in theMagnet.Thisheatcancausea fire.Donot touch theMagnet.When
theMagnet ishot, touching itwillcauseasevereburn injury.Neveruse theMagnet formore thanfivecontinuoushours.WhenyouarenotusingtheMagnet,turntheswitchtotheOFFpositionandpullthePlugoutofthepowersource.
Do not use the Drill Motor for over 30 minutes.● UninterruptedoperationoftheDrillMotorforover30
minutesgeneratesheat.Thisheatcancauseafire.NeverusetheDrillMotorforover30minutes.WhenyouarenotusingtheDrillMotor, turntheswitchtotheOFFpositionandpull thePlugfromthepowersource.
Use only on magnetic materials.● Your portable drilling machine cannot be used
on non-magnetic materials, such as aluminum,stainlesssteel,copperoralloys.TheMagnetwillnotworkonnon-magneticmaterials.AttemptingtousetheMagnetonnon-magneticmaterialscouldcauseanaccident.
Use caution during wall operation.● Whenusingyourportablemagneticdrillingmachine
onamagneticwall,alwaysusecaution.● Neverstandunderthemachine. *Neverallowanyonetostandunderthemachine. * Never put any part of your body under the
machine. *Ifthemachinefalls,itcouldresult insevereinjury
ordeath.Always use a work piece that is at least 13 mm (33/64”) thick.● Theworkpiecemustbeat least13mm(33/64”)
thick.Ifaworkpieceistoothin,themagneticpowerofyourmachinewilldecrease.Thiswillcause themachinetomoveduringoperation.Thiscouldresultinanaccident.(Fig.2)
Notlessthan13mm(33/64”)
Fig.2
Use an iron back-up plate.● If theworkpiece is lessthan13mm(33/64”) thick,
youmustusean ironback-upplate that ismorethan10mm(13/32”)inthickness.Thesurfaceareaof the ironback-upplatemusthegreater than thesurfaceareaofthemagnet.Anappropriateback-upplateisnecessarytoboosttheholdingpoweroftheMagnet.(Fig.3)
Useofan inappropriateback-upplatecanresult in
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anaccident,Iftheback-upplateisnotthickenoughorbigenough, themachinewillcomelooseduringoperation.Thiscanresultinanaccidentandsevereinjuries.
Place10mm(13/32”) ormorethickpieceironLessthan13mm(33/64”)
Fig.3
Always keep surfaces clean.● AlwayskeeptheMagnetsurfaceclean.Alwayskeep
theworkpiecesurfaceclean.Ifthereareanyforeignobjectsbetween theMagnetand theworkpiecesurfaces,thiswillreducemagneticpower.Thiscouldcausethemachinetomoveduringoperation.Thiscanresultinanaccident.Keepallsurfacescleanofrust,chipsorotherforeignmaterial.
Do not place the machine over a hole.● Donotattempt topositiontheMagnetoverahole.
Attemptingtostraddleaholewill reducethepowerof theMagnet.Thiswill cause theworkpiece tocome looseduringoperationandcancauseanaccident.
Always use a Chain to secure the machine.● If themachine falls, it cancausesevere injuries.
There isalwaysapossibility thatmagneticpowercanbe lostorreducedbecauseofapower failure.Magneticpowercanbelostonroughsurfaces.Youmust takeprecautionstoprevent themachinefromfalling.
● ThismachinecomeswithaChain.Thechain is tobeused to fasten themachine to theworkpiece.Ifyoudonotuse thechain, it ispossible that themachinemayfall.(Fig.4)
Fig.4
Always set the Magnet in the proper position.● Alwaysset theMagnetparallel to the longitudinal
directionofthematerial.FailuretosettheMagnetintheproperpositionmayresult inreducedmagneticpower.This can cause themachine tomove inoperation.Thiscancauseanaccident resulting insevereinjuries.
● WhenusingonH-sectionsteel,asshown in thefigurebelow,set theMagnet inadirectionparalleltothelongitudinaldirectionofthematerial.Thiswillensure that theMagnet is in thebestposition formagneticattraction.(Fig.5)
● Poormagneticpowermayresult indamageto thecutterordamagetotheworkpiece.
Wrong Right
Fig.5
Stabilizer adjustmentTheStabilizerservesas theeffectivecounterbalanceto theadhesive forceof theMagnet.After switchingon theMagnet,adjust it so that theMagnetclings totheworkpieceevenlywithout a gap.Make sure theStabilizer Wheels are not protruding and lifting theMagnetofftheplate.
Right
Maintainsolidcontact
Fig.6
Wrong
Impropercontact
Fig.7
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Wrong
ProtrudingStabilizerWheelsliftsuptheMagnet
Fig.8
Be careful about chips.● Keepyourhandsawayfromthecuttingareaatall
times.Duringdrilling, therewillbechips.Thechipsaresharp.Thechipsarerotatingwiththecutter.Anycontactwiththechipscancausesevereinjuries.
Do not touch the slug.● Donot touch theslug.Theslug isveryhot. Itwill
causesevereburns.Makesurethatnoonetouchestheslug.Makesurethat there isnoonebelowtheworkareaduringoperation.Hotslugswill fall.Hotslugscancausesevereburns,othersevereinjuries,orevendeath.Alwayswearprotectiveequipment,including protective headgear, eye protection,hearingprotection,andgloves.Donotallowanypersonwithoutprotectiveequipment tocomenearthemachine.
Do not use your hands to remove chips.● Chips have sharp edges. Use a screwdriver to
removechips. If youuseyourhands to removechips,youcanbe injured,even ifyouarewearinggloves.Donotuseyourhands to removechipsunderanycircumstances.
The cutting edge is sharp.● Alwaysweargloveswhenchangingthecutter.The
cuttingedge issharp. If youdonotweargloves,youwillbecut.Attemptingtochangethecuttercanresultinsevereinjuries.
Do not use Cutting Oil for other purposes.● CuttingOilshouldbeusedonly fordrilling.Please
refer to Section 5-4 of this manual for furtherwarningsandinstructionsaboutCuttingOil.
CAUTIONAlways use a compatible Pilot Pin.● ThePilotPinmustbecompatiblewiththecutter.An
improperPilotPinmayresultinanaccident.
Do not use power that is generated by an engine-driven welder.● Theuseofanengine-drivenwelderasapower
sourcemaycauseyourmagneticdrivenmachinetomalfunction,Powerfromanengine-drivenweldercandamagetheelectroniccircuits inyourportabledrillingmachine.
Use a Proper extension cord.● Donotuseanextensioncord that is too thin.Do
notuseanextensioncord that is too long.Donotuseanextensioncordthatiswoundonadrum.Donotshareanextensioncordwithothermotor-driventools.Theseusescancausevoltage todropandcanreducetheholdingpowerofthemagneticbase,causingthemachinetomoveduringoperation.Thiscandecreaseperformanceandmaycausedamagetothemachine.(Fig.9)
Extension Cord
Max.lengthSize(nominalcross-sectionareaoftheconductor)
10m Min2mm2ormore20m Min3.5mm2ormore
Fig.9
Do not use this machine on the steel material being electrically welded.● Whentheelectricwelder isnotproperlygrounded,
electricitywill run through theAtraAcemachinev ia i ts Magnet , causing possib le fa i lure ormalfunctioning,whichinturnmaycauseaccident.
Do not force to feed cutter.● BecausetheJetbroachhasratherthincuttingedges
withlesscuttingpressureresistanceascomparedtotwistdrill,donotforcetofeedthecutter.
Ifyou feed itwith toomuch force, thecuttermaybreakorendupwithshorterlifethanotherwise.
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1 APPLICATION
This is a portable drilling machine with aMagnet,geared todrillingmild steel (mild steelorequivalent)using One-Touch type Jetbroachor twist drill.Themachine will be mounted on theworkpiece to bedrilledwiththeMagnetsecurelyfasteningthemachinetotheworkpiecewhiledrillingtakesplace.
2 RECEIVING INSPECTION
Uponunpacking, check to see that the shipment iscompletewithoutdamageoroilleakageintransport.Should you find any damage or short-shipment,please contact salesagent throughwhich youhavepurchasedyourmachineoranauthorizeddealernearyouforcorrectiveactions.
PartName Q’ty CheckATRAACE 1setHex.SocketScrewKey2 1Hex.SocketScrewKey2.5 1Hex.SocketScrewKey3 1Hex.SocketScrewKey4 1Hex.SocketScrewKey5 1Hex.SocketScrewKey6 1Hex.SocketScrewKey8 1Spanner7X8 1ToolBox285X125X62 1SaftyChainAss'y 1setSolubleCuttingOil0.5Ass'y 1setInstructionManual 1FeedHandle 3OilCupAss'y 1Pilot12075Ass'y 1set
3 PART NAMES
Fig.10
DrillMortor
TriggerSwitch
SetScrew
Lamp
DialSwitch
Magnet
Stabilizer
Plug
Body
FeedHandle
OverloadWarningLamp
SlideBoardAjustmentScrew
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4 FUNCTIONS OF OVERLOAD DETECTOR
● Whenoverloadoccursduringdrilling, theoverloaddetectorputsthefollowingfunctionstowork.
4-1. Overload Warning LightThelamponthetopoftheunitbodywillbelightedup in red when the overload detector catches theoverloadon the drill feed.As soonas the lamp isturnedon,reducethedrillfeed.
4-2. Automatic StopIf the feed is further increased, theElectric Drillwould stopautomatically and the redOverloadDetectorLampwouldnotgoout.After the Electric Drill stops, return theMain DialSwitch to the “MagnetON”positionand lift theElectricDrillupbyturningthefeedhandleinverselyinordertomakeathoroughcheckoftheunitbasedonourchecklist.
4-3. Checklist
CheckItems Solutions
Feedspeed Reduce feed speedslowerastheholetobecutcomesbigger.
Check if theworkpiece isextraordinaryhard.
Reduce feed speedwhen theworkpieceissohard.
Check if the lubrication isgoodenough.
Increase the supplyvolumeofcuttingoil.
C h e c k t o s e e i fJETBROACH is in goodcondition
Clean theblade tipsandre-sharpenthemiftheyarewornout.
To continuedrilling the remainingworkpieceafterinspection, eliminaite chips and slowly feed thehandleupto2to3mmatthebeginningofdrilling.
5 MACHINE SETUP
5-1. Mounting the accessory to the body(1) Screw the feedhandles into thehandleboss
tightly.(2) Fix the cupholder on the slideplatewith the
Hex.SocketHeadCapScrew.(3) Fixtheoilcuponthecupholder.(4) Coupletheoilcupandoilringtotheoildropper
withthetubeandputsolublecuttingoildiluted8to10timesintotheoilcup.
Handleboss
Oilcup
Cupholder Hex.Socket
HeadCapScrew
Tube
OilringOildropper
Feedhandle
Fig.11
WARNING● When setting up machine, turn off the Magnet
Switch and disconnect the power supply plug from power source.
5-2. Using CutterCAUTION
● Use side lock type cutters only.● For better workability and safety, do not use
worn out or damaged cutters.
5-3. Mounting/Removing Cutter
WARNING● Wear safety gloves when replacing cutter.
JETBROACHinstallation.(1)Put the PilotPin into the JETBROACHyouwill
use.
PilotPin
JETBROACH
Fig.12
(2)Insert theJETBROACH intoArborshankwith thetwo flat surfacesare respectivelyandproperlyalignedtothesetscrewholes.
Setscrewhole
Flatsurfaces
Fig.13
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(3)Initially put 2pcs.of Hex. Socket Setscrews intoeachhole tentatively (with careful attention to thefastening threads), then tighten them firmlywithHex.SocketScrewKey.
Hex.SocketSetscrews
Hex.SocketScrewKey
Fig.14
(4)If the JETBROACH is inserted without properalignmentofHex.SocketScrews,theHex.SocketScrewswillcontactandclutchotherpart thanflatsurfacesand theJETBROACHmaynotbe takenoff.
Wrong
Right
Fig.15
5-4. Preparation of Cutting OilCuttingOilSafetyPrecautions
WARNING(1) Use● UseCuttingOilforcuttingpurposeonly.Don’tuseit
forhouseholdpurposes(2) Handling Precautions● TheCuttingOilcontainsamine.Donotmixitupwith
rustinhibitor,etc.containingnitrite.● Wear safety glasses for eye protection when
handlingCuttingOil:eyeinjurymayresultsifitgetsintoyoureyes.
● Wearprotectivegloves forhandprotectionwhenhandlingCuttingOil: skin injurymay result if itcomesintocontactwithyourskin.
● Wear respirator when exposure to respiratoryhazards with oil mist or vapor is anticipated.Inhalationofoilmistorvapormaymakeyoufeelsick.
● WhendilutingCuttingOil,followtheinstructionspertheOperationManual.
● KeepCuttingOiloutofreachofchildren.● Don’tdrinkCuttingOil.
(3) First Aid● IfCuttingOilgetsintoyoureyes, immediatelyopen
youreyelidswithyour fingersandwashyoureyeswithplentyofwater forat least15minutes. Ifyoureyesfeelirritated,consultwithamedicaldoctorandfollowhis/herinstructions.
● IfCuttingOil comes intocontactwith your skin,immediatelywash itawaywithplentyofwaterandsoap.Takeoff contaminated clothes.Clean theclothesifyouneedtowearitagain.Ifyourskinfeelsirritated,consultwithamedicaldoctor formedicalinstructions.
● Ifsomeone inhalesoilmistorvapor, immediatelytakehim/hertoanareawherefreshairisabundantandwrapuphis/herbodywithablanket,etc. tokeepbody temperature.Havehim/her takea restand consult with a medical doctor for medicalinstructions.
● If someonedrinksCuttingOil, immediatelymakehim/herdrinkplentyofwaterandvomit it.Consultwithamedicaldoctorformedicalinstructions.Whenunconscious,donotpourwater intohis/hermouthnorinducehim/hertovomit.
(4) Instructions in Case of Fire● Iffirebreaksoutinthevicinity,wearPPE(personal
protectiveequipment)anduse foam,powderorCO2 fireextinguisher toput the fireout from thewindward.
(5) Storage● WhenstoringCuttingOil afteruse,put it intoa
container and put a lid on for tight sealing sothat dust or moisture, which is a catalyst forcontamination,maynotgetin.
● Avoiddirectsunlight,rainwaterorthelikeandstoreCuttingOiladimcoolarea.
(6) Disposal● Fordisposalofconcentratesolutionandusedfluid,
requestawaste-disposalcompanytodisposethemasindustrialwasteinaccordancewiththelocallawsandregulations.
● Treat f lushing water through pH adjustment,condensation/sedimentation, activated sludgeprocess, activated carbonadsorption, etc., anddischarge it inaccordancewith the regulationsofyourlocalmunicipalbylaw.
● Residualdrosswill remain inanemptiedcontainer:becarefulwhenhandlinganemptycontainer.
(7) Others● WhenCuttingOil ispoured intoanothercontainer
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10
foruse,postchemicaland label informationat thesitewhere it iskept.At thesame time,keep theOperationManualhandysothatcanbereferredtowhenevernecessary.
● Forfurtherdetails,contactusforproductsafetydatasheet.
● All the informationanddescriptionsthathavebeenprovided are based on the currently availabledocumentsand information,whichmaybereviseduponournewrecognitionand/ordiscovery.
● Theprecautionsprovidedapplytoregularhandling.If special handlingmethod is used, take safetymeasuresthataresuitableforyourapplicationsandusage.
● The information contained herein is for yourreference purpose only, to which we make nowarrantyofanykindandforwhichweshallnotbeheldresponsible.
Preparation of Cutting Oil(1-1)Useourgenuine-productCuttingOil (blue).
I f other Cutt ing Oil is used, the cutt ingperformanceandservicelifeofcutterwouldbedecreased.
(1-2)Use tapwater todiluteCuttingOilby8- to10-fold.Donotusewellwater.
6 MACHINE OPERATION
WARNING● Always Wear Safety Glasses.● Always Wear Hearing Protection.● Wear respiratory protective equipment.● Never touch the mounted cutter and the rotating
parts of the machine such as the Spindle Arbor after the power cable is connected to power source.
6-1. Start and Stop● The Drill Motor will not rotate unless a Magnet
is turned on in operating the Motor Switch.
CAUTION● When the Trigger Switch of the Electric Drill
is not turned on, the Electric Drill will not start even the Main Dial Switch on the side of the body is turned to the “Drill ON” position. Leave the Trigger Switch on during the entire drilling work.
● When turn on both the Magnet and Electric Drill, pause momentarily at the “Magnet ON” position before switching over to the next “Electric Drill ON” position. Unless the Main Dial Switch is
steadily set to its ON stage once, the Electric Drill may not start.
(1) Trigger Switch of the Electric Drill ONTurnontheTriggerSwitch.TurningontheTriggerSwitchalonewouldnotlettheElectricDrillstart.
TriggerSwitch
Fig.16
(2) Magnet ONFirstturntheMainDialSwitchtothe“MagnetON”position.Thepower lampwill comeonand theMagnetwillbeactivated.
Lamp
DrillMotor
Magnet
Fig.17
(3) Electric Drill ONThenset theMainDialSwitch to the“MotorON”position.TheElectricDrillwillstarttorun.
DrillMotor
Magnet
Fig.18
(4) All StopWhen theMainDialSwitch ispulledback fromthe“ElectricDrillON”positiontothe“MagnetON”position,theElectricDrillwillstop.WhentheMainDialSwitch ispulled furtherback from “MagnetON”positiontothe“AllOFF”position,theMagnetwillbedeactivatedandallfunctionswillstop.
6-2. Drilling Procedure(1) Punching
Thepunchmarkshouldbestampedquiteverticalto theworkpieceand rather large in size.Becarefultogetprecisepunchmarksinceitservesasthedrillingcenterguide.
A-100E.indd 10 12.11.28 2:26:10 PM
11
punch
Fig.19
(2) Keep the Magnet and Workpiece Contacting Surfaces Clean.
WARNING● Always keep surfaces clean.
Always keep the Magnet surface clean.Alwayskeeptheworkpiecesurfaceclean.IfthereareanyforeignobjectsbetweentheMagnetandtheworkpiece surfaces, thiswill reducemagnetic power.This could cause the machine tomove duringoperation.This can result in anaccident. Keepall surfaces cleanof rust, chipsor other foreignmaterial.
(3) Trigger Switch of the Electric Drill ONTurnon theElectricDrill.Turningon theTriggerSwitchalonewouldnotstarttheElectricDrill.
ElectricDrill
Fig.20
(4) Align with Punch MarkTurn the feedhandlecounterclockwise toslightlylower theJETBROACHandalign the tipofPilotPintothepunchmark.
PunchMark
JETBROACH
PilotPin
Slightlylow
er
Fig.21
(5) Magnet ON
WARNING● Check to see that Magnetic power is activated.
Turnon theMagnet.TheMainDialSwitchLampwillglowandmagneticpowerwillcomeon.
Lamp
DrillMotor
Magnet
Fig.22
(6) Set the Stabilizer properly
WARNINGThe Stabilizer serves as the effective counterbalance to the adhesive force of the Magnet. After switching on the Magnet, adjust it so that the Magnet clings to the work piece evenly without a gap. Make sure the Stabilizer Wheels are not protruding and lifting the Magnet off the plate.
Stabilizer
Nut
Fig.23
(7) Cutting Oil Flow AdjustmentWhentheplugvalvetotheOilCupisopenandtheElectricDrillisloweredbyturningtheFeedHandlecounterclockwise, thePilotPinwillbepushedupallowingCuttingOil tobegin to flow.See theoilflowintheOilDroppertubeandadjusttheoilflowwiththePlugValve.
PlugValve
Tube
OilCup
Cap
OilCleaner
OilDropper
Fig.24
(8) Drill Motor ON
WARNING● Don’t touch revolving parts.
Press theDrillMotorONSwitch to start theDrillMotor
● Don’t press the Rod Handle strongly or the Magnet may lift, causing the main body to swing.
A-100E.indd 11 12.11.28 2:26:11 PM
12
Turning the Main Dial Switch to “Drill Motor ON”positionwilllettheElectricDrillstartrunning.
DrillMotor
Magnet
Fig.25
(9) DrillingTo s t a r t d r i l l i n g , t u r n t h e F e e d H a n d l ecounterclockwise.BesuretoturntheFeedHandleslowlyforthefirst2~3mmdepthcutting.
Feedslowly for2~3mm
Fig.26
Whendrillingaholeinanangle,channelorH-sectionirons, etc., JETBROACH maybedamaged when itcomestoaslantedpartoftheworkonthefinalcuttingstage.Feedslowlywhenstartandfinishcutting.
Slantedpart
Fig.27
(10) Finishing the hole cutting
WARNING● Be careful about chips.● Do not touch the slug.● Do not use your hands to remove chips.
When drilling is finished, raise the Electric Drill andset theMainDialSwitchback to the “MagnetON”and“MotorOFF”position.WhentheElectricDrillhasstopped, thenquickly pull the MainDialSwitchbacktothe“PowerOFF”position.Ifyoufail todothis,theMagnetwillremainactivated,whichwillshortenitslife
DrillMotor
Magnet
Fig.28
(11) Removing SlugDon’t proceed to the next operation withoutremovingtheslugfromtheoperationjustfinished.At theendofdrillingoperationslugwillpopoutautomaticallyejectedbythespring-operatedPilotPin.Shouldaslugleftintheholdsticking,removeit from theholeby tapping thecollarof theslugwithaneedlestickorsomething.(fig.29)
Cutter
Pilotpin
Slug(chips) Needlepin Slug
Fig.29
6-3. Drilling Oblong Hole
CAUTIONAlways drill oblong hole slowly.Drilloblongholeintheorderof① ,② ,③ .Forthesteps② and③ , take care so that the cuttermaynotbefedintotheworkpiecewithtoomuchforce.Spacingbetweeneach stepof drillingoperationsshouldbesoarrangedthatthePilotPinwillalwayshitthematerialyettobemachined.(fig.30)
Fileawayanyexcesses
Fig.30
6-4. Drilling Stacked Plates
CAUTION● Remove slug as each plated is finished:
otherwise, being blocked by the slug left unremoved, the cutter cannot cut into the next layer of plate, which results in the Magnet base being pushed up possibly causing accident.
● For stacked plates drilling, always feed and drill slowly and carefully.
● Before drilling stacked plates, securely clamp the plates together in place.
● When drilling stacked plates, retract the cutter as each layer of plate is finished in order to remove slug from the drilling area, then put another hole in the next layer of plate.
A-100E.indd 12 12.11.28 2:26:12 PM
13
7 TROUBLESHOOTING
WARNING●Never attempt to repair machine yourself: injury or damage to equipment may result. ●Please feel free to consult the sales agent through which you have purchase your machine or an
authorized dealer, when the following symptoms appear or when you have any questions about our products.
Problem Causes Solutions
Switch lampdoesn’tcomeonwhenMagnetSwitchisturnedon.
Powersupplyplug isnotconnected tosocket.
Connectpowerplugtosocket.
DrillMotorstopsduringdrilling.(Magnet isnotworkingwithMagnetlampnotilluminating.)
Power failurehasoccurredorpowersupplyplugisdisconnected.
Afterpowerfailure isrestoredorpowersupplyplug is re-connected, turnonMotorSwitchagain.
Magnetdoesnotadsorb. Magnetisdisconnected. Requestforrepair.
DrillMotordoesn'tstartwhenMotorSwitchisturnedon.
Switchisbroken. Requestforrepair.
Lateral shiftingofMagnet isdetected by lateral positionsensor,bringingmachinetoacompetestop.
Workpiecetoothin. Useback-upplate: thickness10mm(13/32”)ormore.
ChipsunderMagnetbase. Cleanitup.Worncuttingedge. Regrindorreplacewithnewone.Effectivemagneticforcetooweak. Requestforrepair.
A-100E.indd 13 12.11.28 2:26:13 PM
14
8 MAINTENANCE/SERVICE
WARNING●Always disconnect the power and turn off the
switch before attempting any maintenance. Failure to disconnect the power and turn off the switch during set up, inspection or maintenance can cause accidents and severe injuries.
8-1. Tighten Set Screw When Machine is Not UsedFor thepurposeof safety,when youdon’t use themachinetemporallyoronalong-termbasis,raisetheDrillMotor and set it inpositionwith theSetScrewso that itwill not comedownon its ownweight. IfyouleavethemachinealonewiththeDrillMotorinaloweredposition, thePilotPinand/or cuttermaybedamagedwhenthemachineisrelocated.BeforetighteningtheSetScrew,makesurethattheslide section in the Gearbox is properly aligned totheheadoftheSetScrew.
8-2. Grease the Sliding Surfaces from Time to TimeGreasethemachinebodyandSlideBoardfromtimetotime.
8-3. Gearbox Clearance AdjustmentExcessive clearance between the machine bodyand Gearbox would deteriorate not only drillingperformancebutalsocuttingtoollifetoasubstantialdegree. If you find excessive clearance, makeadjustment by tightening 5Slide BoardAdjustingScrewsonthesideof themachineusingthesametorque all round so that Drill Motor will not comedownonitsownweight.
8-4. Keep the Tip of Pilot Pin SharpWhen the tipofPilotPingetsdull, itsometimes failstoseatintopunchedhole,causingdrillingaccuracytodeteriorate.Seethatthetipissharpfromtimetotime.Ifyoufindittoodull,regrindorreplaceasrequired.Whenregrindingdosocarefully,forgrindingwithtoomuch force may cause the tip to get dull or softenthe material to such adegree that it is no longerusable.(Fig.31)
PilotPin
Sharpenthetip
Optimalangle
Fig.31
8-5. Recovery Measures When Pilot Pin Gets Jammed
Whenyou change cutting tool youalso changePilotPin,whichactsasaguidefor thecuttingtool.However thereare timeswhen thepin doesnotcomeoff easywith cutting chips in the clearancebetween thecutting toolandpin,causing jamming.In such case, tap the tip ofPilotPinwithwoodenhammer,etc.,pullitoff.(Fig.32)
Cutter
PilotPin
Cuttingchips
Fig.32
8-6. Cutter RegrindingWhen you need to regrind cutter, please contactsalesagentthroughwhichyouhavepurchasedyourmachineoranauthorizeddealernearyou.
Innercutter
Outercutter
Innercutter
Outercutter
Innercutter
Outercutter
Fig.33
8-7. Carbon Brushes Inspection and ReplacementCheckCarbonBrushesforwearperiodically.When the lengthofCarbonBrushesgets as shortas6mm,replaceitwithanewone,for,ifyoudon’t,chancesare thatyou’llhavea rectificationproblemwhichmaycausemachinefailure.(Fig.34)Check–machinefailure.(1)Remove the Brush Cap with a straight slot
screwdriver.(2)Removetheworn-outCarbonBrushandreplace
itwithanewone.ThenreattachtheBrushCap.(3)After replacing theBrush, operate theunit for
abouttenminuteswithnoload.
A-100E.indd 14 12.11.28 2:26:13 PM
15
5mm
Fig.34
9 OPTIONAL PARTS
9-1. Nitto-Brand Cutting OilCAUTIONUse Nitto-brand Cutting Oil for Atra Ace.
Part No. Part NameTB01507 CuttingOil2ℓ (LightBlue)
9-2. Chane Ass’y
Part No. Part NameTA99027 ChaneAss’y
9-3. CutterPartNo PartName PartNo PartNameTJ17709 50x75L TJ16676 76x75LTJ16651 51x75L TJ16677 77x75LTJ16652 52x75L TJ16678 78x75LTJ16653 53x75L TJ16679 79x75LTJ16654 54x75L TJ16680 80x75LTJ16655 55x75L TJ16681 81x75LTJ16656 56x75L TJ16682 82x75LTJ16657 57x75L TJ16683 83x75LTJ16658 58x75L TJ16684 84x75LTJ16659 59x75L TJ16685 85x75LTJ16660 60x75L TJ16686 86x75LTJ16661 61x75L TJ16687 87x75LTJ16662 62x75L TJ16688 88x75LTJ16663 63x75L TJ16689 89x75LTJ16664 64x75L TJ16690 90x75LTJ16665 65x75L TJ16691 91x75LTJ16666 66x75L TJ16692 92x75LTJ16667 67x75L TJ16693 93x75LTJ16668 68x75L TJ16694 94x75LTJ16669 69x75L TJ16695 95x75LTJ16670 70x75L TJ16696 96x75LTJ16671 71x75L TJ16697 97x75LTJ16672 72x75L TJ16698 98x75LTJ16673 73x75L TJ16699 99x75LTJ16674 74x75L TJ16700 100x75LTJ16675 75x75L
A-100E.indd 15 12.11.28 2:26:14 PM
16
1
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A-100E.indd 16 12.11.28 2:26:24 PM
17
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A-100E.indd 17 12.11.28 2:26:25 PM
A-100E.indd 18 12.11.28 2:26:26 PM
Printed in JAPAN
TQ12569-2
READ ALL INSTRUCTIONS BEFORE OPERATING THIS TOOL
ATRA ACE Model A-100PROFESSIONAL TOOL
Overseas Affiliates / Offices NITTO KOHKI U.S.A., INC.46 Chancellor Drive, Roselle, IL 60172 U.S.A.Tel: (1)-630-924-9393 Fax:(1)-630-924-0303
NITTO KOHKI EUROPE CO., LTD.Unit 21, The Empire Centre Imperial Way, Watford Herts, WD24 4TS, U.K.
Tel: (44)-1-923-239668 Fax:(44)-1-923-248815
NITTO KOHKI DEUTSCHLAND GMBHLerchenstr.47 D-71144 Steinenbronn, GermanyTel: (49)-7-157-22436 Fax:(49)-7-157-22437
NITTO KOHKI CO., LTD., SINGAPORE BRANCH10 UBI CRESCENT #01-62, UBI TECHPARK LOBBY D, SINGAPORE 408564,
Tel: (65)-6227-5360 Fax:(65)-6227-0192
NITTO KOHKI CO., LTD., BANGKOK REPRESENTATIVE OFFICEM&A Business Center 38Q. House Convent Bldg., 7th Floor, Unit 7A, Convent Rd., Silom, Bangrak, Bangkok 10500 ThailandTel: (66)-2-632-0307 Fax:(66)-2-632-0308
NITTO KOHKI AUSTRALIA PTY. LTD.77 Brandl St., Brisbane Technology Park, Eight Mile Plains QLD 4113 Australia
Tel: (61)-7-3340-4600 Fax:(61)-7-3340-4640
NITTO KOHKI (SHANGHAI) CO., LTD.Room1506, suite C, Orient International Plaza,NO85 LouShanGuan Road,Shanghai, 200336, CHINA
Tel: (86)-21-6415-3935 Fax:(86)-21-6472-6957
NITTO KOHKI CO., LTD., SHENZHEN REPRESENTATIVE OFFICERm.#0726, 7F International Culture Bldg., 3039, Shennan Zhong Rd., Futian District, Shenzhen, China Post Code:518033
Tel: (86)-755-8375-2185 Fax:(86)-755-8375-2187
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