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Translation of the original manual Portal Actuator PMP 16 - 25 Assembly and Operating Manual Superior Clamping and Gripping www.comoso.com

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Page 1: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Translation of the original manual

Portal Actuator PMP 16 - 25

Assembly and Operating Manual

Superior Clamping and Gripping

www.comoso.com

Page 2: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Translation of the original manual

Imprint:

Copyright:

This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely supplied to our customers and operators of our products and forms part of the unit. This documentation may not be duplicated or made accessible to third parties, in particular competitive companies, without our prior permission.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 0389313

Edition: 02.01 |18/12/2012|en

© SCHUNK GmbH & Co. KG, Lauffen/Neckar

All rights reserved

Dear customer,

congratulation on choosing a SCHUNK product. By choosing SCHUNK, you have opted for the highest precision, top quality and best service.

You are going to increase the process reliability of your production and achieve best machining results – to the customer's complete satisfaction.

SCHUNK products are inspiring.

Our detailed assembly and operation manual will support you.

Do you have further questions? You may contact us at any time – even after purchase.

Kindest Regards

Yours SCHUNK GmbH & Co. KG

Precision Workholding Systems

Bahnhofstr. 106 – 134

D-74348 Lauffen/Neckar

Tel. +49-7133-103-2503

Fax +49-7133-103-2189

[email protected]

www.schunk.com

02.01|PMP 16 - 25|en

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Page 3: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Table of contents

02.01|PMP 16 - 25|en 3

Table of contents

1 About this manual .................................................................................................... 5

1.1 Warnings ................................................................................................................... 5

1.1.1 Signal words .................................................................................................. 5

1.1.2 Symbols ......................................................................................................... 5

1.2 Applicable documents .............................................................................................. 6

2 Basic safety notes .................................................................................................... 6

2.1 Appropriate use ........................................................................................................ 6

2.2 Not intended use ...................................................................................................... 6

2.3 Environmental and operating conditions ................................................................. 7

2.4 Product safety........................................................................................................... 7

2.4.1 Protective equipment ................................................................................... 7

2.4.2 Constructional changes, attachments, or modifications .............................. 7

2.5 Personnel qualification ............................................................................................. 8

2.6 Using personal protective equipment ...................................................................... 8

2.7 Information about special dangers .......................................................................... 8

3 Warranty ................................................................................................................. 10

4 Scope of delivery ..................................................................................................... 10

5 Accessories .............................................................................................................. 10

5.1 Variable end stop.................................................................................................... 10

5.2 Intermediate stops AS/ZA ...................................................................................... 11

5.3 Bellows .................................................................................................................... 11

5.4 Cable track .............................................................................................................. 11

5.5 Columns and mounting material ............................................................................ 11

5.6 T-nuts ..................................................................................................................... 11

6 Technical data ......................................................................................................... 12

7 Assembly and Installation ........................................................................................ 13

7.1 Mechanical connection .......................................................................................... 13

7.2 Compressed air supply ........................................................................................... 15

7.3 End position - sets .................................................................................................. 16

7.3.1 End position adjustment "X" ....................................................................... 16

7.3.2 Variable end stop VE ................................................................................... 17

7.3.3 Damping adjustment “Z” ............................................................................ 17

7.4 Intermediate stops AS/ZA ...................................................................................... 18

7.4.1 Stop collar AS …. .......................................................................................... 19

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Table of contents

4 02.01|PMP 16 - 25|en

7.4.2 Intermediate stop ZA .................................................................................. 20

7.4.3 Handling ...................................................................................................... 21

7.5 Cable track .............................................................................................................. 22

7.5.1 Cable track horizontal KSH... ....................................................................... 22

7.5.2 Vertical KSV... cable drag chain ................................................................... 23

8 Commissioning ........................................................................................................ 24

9 Troubleshooting ...................................................................................................... 25

9.1 Module does not move? ........................................................................................ 25

9.2 Power / speed / power of the module is declining? .............................................. 25

9.3 End position signal not present? ............................................................................ 25

9.4 Module impacts on end position? ........................................................................ 26

9.5 Service load vibrates in end position?.................................................................... 26

10 Maintenance and Care ............................................................................................ 27

10.1 Notes....................................................................................................................... 27

10.2 Maintenance and lubrication intervals .................................................................. 27

10.3 Lubricants/Lubrication points (basic lubrication) ................................................. 28

10.4 Dismantling the module ......................................................................................... 28

10.5 Assembling the module .......................................................................................... 29

11 Assembly / spare parts ............................................................................................ 29

11.1 PMPS/F 16 .............................................................................................................. 30

11.2 PMPS/F 25 .............................................................................................................. 31

12 Translation of original declaration of incorporation ................................................. 32

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Page 5: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Basic safety notes

02.01|PMP 16 - 25|en 5

About this manual This instruction is an integral part of the product and contains im-portant information for a safe and proper assembly, comissioning, operation, maintenance and helps for an easier trouble shooting.

Before using the product, read and note the instruction, especially the chapter "Basic safety notes".

Warnings

The following signal words and symbols are used to highlight dan-gers.

Signal words

DANGER Dangers for persons. Non-compliance will inevitably cause irreversible injury or death.

WARNING Dangers for persons. Non-compliance may cause irreversible injury or death.

CAUTION Dangers for persons. Non-observance may cause minor injuries.

CAUTION Information about avoiding material damage

Symbols

Warning about a danger point

Warning about hand injuries

General mandatory sign to prevent material damage

1

1.1

1.1.1

1.1.2

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Basic safety notes

6 02.01|PMP 16 - 25|en

Applicable documents

• General terms of business

• SCHUNK catalog Modular Assembly Automation

• Assembly and Operating Manuals for sensors

The documents listed up here, can be download on our homepage www.schunk.com.

Basic safety notes

Appropriate use

The module is exclusively designed for linear movement of useful loads into any desired position.

The module is intended for installation in a machine/system. The requirements of the applicable guidelines must be observed and complied with.

The module may be used only in the context of its defined applica-tion parameters ( 6, Page 12).

To use this unit as intended, it is also essential to observe the technical data and installation and operation notes in this manual and to comply with the maintenance intervals.

Not intended use

It is not an intended use if the module is used, for example, as a pressing tool, stamping tool, lifting gear, guide for tools, cutting tool, clamping device or a drilling tool.

1.2

2

2.1

2.2

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Basic safety notes

02.01|PMP 16 - 25|en 7

Environmental and operating conditions

• The module may be used only within its defined application pa-rameters.

• Ensure that the environment is clean. Observe the lubrication intervals. ( 10.2, Page 27)

• Ensure that the environment is free of splashing water and va-pors, and also of abrasive dust and process dust. This does not apply to modules designed especially for unclean environ-ments.

• Do not subject the module to excessive vibrations and/or me-chanical shocks.

• Strong magnetic fields can impair the function of the module. If the product is to be used in strong magnetic fields, contact your SCHUNK partner.

Product safety

Dangers arise from the module, if e.g.:

• the module is not used in accordance with its intended pur-pose.

• the module is not installed or maintained properly.

• the safety and installation notes are not observed.

Avoid any manner of working that may interfere with the function and operational safety of the module.

Wear protective equipment.

NOTE More information are contained in the relevant chapters.

Protective equipment

Provide protective equipment per EC Machinery Directive.

Constructional changes, attachments, or modifications

Additional drill holes, threads, or attachments that are not offered as accessories by SCHUNK may be attached only with permission of SCHUNK.

2.3

2.4

2.4.1

2.4.2

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Basic safety notes

8 02.01|PMP 16 - 25|en

Personnel qualification

The assembly, initial commissioning, maintenance, and repair of the module may be performed only by trained specialist person-nel. Every person called upon by the operator to work on the module must have read and understood the complete assembly and operating manual especially the chapter "Basic safety notes" ( 2, Page 6). This applies particularly to personnel only used oc-casionally, such as maintenance personnel.

Using personal protective equipment

When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired!

• Use protective gloves, safety shoes and safety goggles.

• Observe safe distances.

• Minimal safety requirements for the use of equipment.

Information about special dangers

Generally valid:

• Remove the energy supplies before installation, modification, maintenance, or adjustment work.

• Make sure, that no residual energy remains in the system.

• Do not move parts by hand when the energy supply is con-nected.

• Do not reach into the open mechanism or the movement area of the module.

• Perform maintenance, modifications, and additions outside the danger zone.

• For all work, secure the unit against accidental operation.

• Take a precautionary approach by maintenance and disassem-bly.

• Only specially trained staff should disassemble the module.

2.5

2.6

2.7

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Page 9: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Basic safety notes

02.01|PMP 16 - 25|en 9

WARNING

Risk of injury due to squeezing and bumping during movement of the Unit or attachment parts! Risk of injury due to breaking or loosening of the attachment parts!

WARNING

Risk of injury from objects falling and being ejected

• The danger zone must be surrounded by a safety fence during operation.

WARNING

While disassembling uncontrollable moves of parts of the grip-per possible!

WARNING

Danger of injury due to unexpected movements of the ma-chine/system due to failure of the energy supply or malfunction of the controller! Apply a holding break at the linear axis.

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Accessories

10 02.01|PMP 16 - 25|en

Warranty The warranty is valid for 24 months from the delivery date to the production facility under the following conditions:

• Intended use in 1-shift operation

• Observe the mandatory maintenance and lubrication intervals.

• Observe the environmental and operating conditions.

Parts touching the work piece and wearing parts are not part of the warranty.

Scope of delivery The scope of delivery includes:

• Portal module PMPS/F in the ordered model.

Accessories A wide range of accessories is available for this module.

To get information about which accessories can be used with the appropriate product variant, ☞ catalog.

Variable end stop

The stroke and its position along the entire stroke length of the portal module can be adjusted using the variable VE end stops ( 7.3.2, Page 17).

For further information, consult the latest catalog.

3

4

5

5.1

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Page 11: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Accessories

02.01|PMP 16 - 25|en 11

Intermediate stops AS/ZA

The intermediate stop consists of a AS... stop guide which is mounted on the traversing slide and of the actual ZA stops. These can be controlled independently and any number can be distri-buted along the axis.

The intermediate stop can be supplied for all types and sizes of the portal module ( 7.4, Page 18).

Bellows

The module is optionally available with a bellow. This increases the protection against penetrating materials. This option is only avail-able for fixed stroke variants ( 11, Page 29).

For further information, consult the latest catalog.

Cable track

For guiding electric and pneumatic lines

The cable track is available for "horizontal slide" and "vertical slide" versions.

Several attachment variants are possible ( 7.5, Page 22).

Columns and mounting material

Columns, adapter plates and mounting materials are available for the portal modules( 7.1, Page 13).

For further information, consult the latest catalog.

T-nuts

For mounting the linear module on the machine / system.

Overview of T-nuts

Designation Type / ID number

T-nut for PMPS/F 16 NT-M5 / 03136073

T-nut for PMPS/F 25 NT-M5 / 03136078

5.2

5.3

5.4

5.5

5.6

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Page 12: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Technical data

12 02.01|PMP 16 - 25|en

Technical data

ambient temperature [°C] 5 - 60

IP rating 40

Noise emission [dB(A)] ≤ 70

Pressure medium compressed air, standard for quality of the compressed air according to ISO 8573-1: 6 4 4

Min. pressure [bar] 3

Max. pressure [bar] 10

Nominal working pressure 6

Repeatability [mm] ± 0.02

Further technical data can be found in our catalog. The most re-cent version applies.

NOTICE

The portal modules may not under any circumstances have been operated with oiled air before operation with unoiled air.

6

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Page 13: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Assembly and Installation

02.01|PMP 16 - 25|en 13

Assembly and Installation

NOTICE

Assembly measures

• During the mounting of loads, do not allow the system to be subjected to impermissible forces or moments.

• Select a suitable screw tightening torque for mounting of the linear actuator or loads on the linear actuator in accordance with the generally valid guidelines for screw connections.

• Secure all screw connections with an appropriated chemical securing screw.

WARNING

Risk of injury when the machine/system moves unexpectedly! Remove the energy supplies.

Mechanical connection

The values relate to the entire bolting surface.

Requirements for levelness of the bolting surface

Diameter [mm] Permissible unevenness [mm]

< 100 < 0.02

> 100 < 0.05

7

7.1

Check the evenness of the bolting surface

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Page 14: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Assembly and Installation

14 02.01|PMP 16 - 25|en

Grooves fasten the module underneath on the profile, the load can be mounted and fastened on the slide using bore holes and threads.

Position dimensions, etc. ☞ Catalog.

Fig. 1 PMPS/F 16 connection geometries

Fig. 2 PMPS/F 25 connection geometries

PMPS/F 16 / 25 connection geometries

PMPS/F 16 PMPS/F 25

A [mm] M6 / 11 (2x) M8 / 16 (6x)

B [mm] Ø5F7 / 10 (2x) Ø5F7 / 8 (2x)

C X M6 / 12 (4x)

D [mm] 5 8

E [mm] 11.77 20.5

F [mm] 1.8 3.5

G [mm] 4.55 7.95

Mounting

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Page 15: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Assembly and Installation

02.01|PMP 16 - 25|en 15

Fig. 3 Fitting example PMPS/F on pillar profile modular system, horizontal and vertical

Additional information on the pillar profile modular system and mounting elements for attachment ☞ Catalog.

Compressed air supply

NOTE

• Use connecting pipes of a cross-section that is larger than or identical to that of the connector thread.

• Observe the requirements for the air supply ( 6, Page 12)

Fig. 4 Compressed air supply PMPS/F ....axis

Thread diameter of the air connections

PMPS/F 16 PMPS/F 25

Air supply thread M5 G 1/8"

7.2

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Page 16: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Assembly and Installation

16 02.01|PMP 16 - 25|en

End position - sets

For stroke limiting, damping and query of the end positions the fol-lowing components are available:

• VE (Variable end stop)

• LMST-...(shock absorber - stop collar)

• NI 30 (proximity switch)

Hereinafter the assembly of LMST- and NI 30 in the portal module with and without variable end stop VE is shown.

Fig. 5 Portal module with and without variable end stop VE

End position adjustment "X"

The end positions can be finely adjusted by the shock absorbers - stop collar LMST

the maximum possible setting range X is included in the catalog modular assembly automation

7.3

7.3.1

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Page 17: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Assembly and Installation

02.01|PMP 16 - 25|en 17

Variable end stop VE

The stroke and its location along the entire stroke of the portal module can be adjusted by the variable end stops. For the assem-bly remove the cover caps and the fastening screws of the profiled rail guide in the selected area.

NOTICE

Ensure that the slots residual in the nots don´t move.

After placing the variable end stop with the supplied centering sleeves it must be screwed together with the profiled rail guides.

Further information ☞ catalog modular assembly automation

Damping adjustment “Z”

The adjustment screw of the damper adjustment mechanism can be used to adjust the stroke of the shock absorber and thereby the damping curve to the kinetic energy occur-ring.

The counternut is loosened and the appropriate setting value is adjusted by turning the adjustment screw.

The permissible setting values Z are given in the SCHUNK standard catalog modular assembly automation.

Fig. 6 damping adjustment dimension "Z"

7.3.2

7.3.3

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Assembly and Installation

18 02.01|PMP 16 - 25|en

Intermediate stops AS/ZA

The stop slide AS-... is mounted on the carriage of the portal actua-tor and, depending on the design, is suitable for approaching the intermediate position from one side or both sides.

Fig. 7 Installation of AS and ZA

7.4

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Page 19: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Assembly and Installation

02.01|PMP 16 - 25|en 19

Stop collar AS ….

The stop collar AS-... is mounted at the guide carriage of the portal module.

• Depending on the model suitable for one-or two-sided to ap-proach the intermediate position.

• The stop collar (Pos.5) can be used for precision adjustment of the intermediate position within a ±3mm range.

• With an appropriate version and setting, the intermediate posi-tion can be approached from both sides without a loss of posi-tion.

• Independently of this, it is also possible to match the end posi-tion damping to the specific mass by adjusting the shock absor-ber (11).

• The cover plate (6 and 7) is prepared for installation of a prox-imity switch NI 30 that interrogates the precision position of the stop slide

Fig. 8 : Section drawing stop collar AS

In accordance with the section drawing above, all parts can be or-dered individually.

Ordering numbers are as indicated in the following example

• Part-No.: AS 25-02

7.4.1

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Page 20: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Assembly and Installation

20 02.01|PMP 16 - 25|en

Intermediate stop ZA

The intermediate stop ZA-... is located by means of the slots in the support rail.

• It can be moved steplessly.

• It is thereby possible to approach several intermediate posi-tions CAUTION Observe minimum distance.

• The position at which the portal actuator (2) is actually located is determined by the proximity switch NI 40 (15a). Query of the interactive position by the proximity switch NI40 (15b) is op-tionally possible.

Fig. 9 Section drawing and installation of the sensors ZA...

In accordance with the section drawing all parts can be ordered individually.

Ordering numbers are as indicated in the following example:

• Part-No: 2 ZA 25-02

As standardized wear part sets, seal sets are available under the following ordering numbers:

• ZADI 16 for intermediate stop ZA 16

• ZADI 25 for intermediate stop ZA 25

7.4.2

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Assembly and Installation

02.01|PMP 16 - 25|en 21

Handling

Further movement from the intermediate position is possible at the portal of corresponding control module via a 5/3-way valve without repeating stroke (center position = both chambers venti-lated). ( 8, Page 24).

To determine the position of several intermediate positions in which the portal module is currently a installation of the proximity switch NI 30 is intended.

It will be fixed with the clamping screw (20).

A switch cam will be requested at the stop slide.

Achieving a precise end position is sensed by the sensors NI30 on the stop slide.

Thus any intermediate position and end position can be requested exactly.

7.4.3

Controlling

determination of the position / sensors

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Assembly and Installation

22 02.01|PMP 16 - 25|en

Cable track

There are different possibilities to mount the cable tracks on the module.

In the following chapter there is always only one variant mapped exemplarily.

Detailed information about the attachment variants you can get form of the contact person.

Cable track horizontal KSH...

Fig. 10 Cable track horizontal KSH...

In accordance with the drawing all wear parts and individual parts are available as single items.

Ordering numbers are as indicated in the following example

• Part-No1: KSH...-01

NOTE Always quote the stroke or the Id.-No. of the axis at part 05 ( 11, Page 29)

7.5

7.5.1

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Assembly and Installation

02.01|PMP 16 - 25|en 23

Vertical KSV... cable drag chain

Fig. 11 Vertical KSV... cable drag chain

All parts can be ordered individually in accordance with the figure.

Order numbers as given in the following example:

• • Part no. 1: KSV...-01

NOTE For part 05, always specify the stroke or the axis Id-No. ( 11, Page 29).

7.5.2

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Page 24: Portal Actuator PMP 16 - 25 - Comoso · When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re-quired! •

Commissioning

24 02.01|PMP 16 - 25|en

Commissioning

NOTICE

Prior to commissioning. Carefully read this operating manual. Faults can be avoided and problem-free operation can be ensured only with the knowledge contained in this operating manual.

• Check the technical specifications ( 6, Page 12).

• Do not use the device until perfect operation has been checked taking all permissible operating parameters into account.

• For operation, use only a 5/3-directional control valve which ventilates both chambers of the drive cylinder in center posi-tion. This ensures, each time the system is started up, that both cylinder chambers are filled equally and thus prevents the slide from shooting out.

• The movement speed is ideally regulated via throttle check valves ( 7.2, Page 15). The speed is always set so that it starts at a low speed, and increases to a higher speed until the de-sired operating speed is reached.

• Do not load the portal module beyond the operating range lim-it. Excessive loading can cause damage or result in guide unit inaccuracies. The maximum permissible loads are listed in the catalog.

8

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Troubleshooting

02.01|PMP 16 - 25|en 25

Troubleshooting

Module does not move?

Possible cause Corrective action

Pressure drops below minimum. Check the air supply.( 7.2, Page 15)

Compressed air lines switched Check compressed air lines.

Mechanical damage Check mechanical parts

Power / speed / power of the module is declining?

Possible cause Corrective action

Pressure drops below minimum. Check the air supply.( 7.2, Page 15)

compressed air line is leaking Check compressed air lines.

rodless cylinder is leaking Check the cylinder for leakproofness - ex-change if necessary ( 10.4, Page 28)

guide- rail carriage is defective Send the axis to the manufacturer for repair service

guide- rail carriage is strongly contaminated Clean the rail carriages, grease the guide- rail carriages again ( 10.2, Page 27)

End position signal not present?

Possible cause Corrective action

Initiator incorrectly set in relation to stop Readjust initiator ( 7.3, Page 16)( 7.4, Page 18)

Initiator defective Replace initiator

Broken cable Replace initiator cable

9

9.1

9.2

9.3

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Troubleshooting

26 02.01|PMP 16 - 25|en

Module impacts on end position?

Possible cause Corrective action

Damping incorrectly adjusted Adjust damping ( 7.3.3, Page 17)( 7.4.1, Page 19)

Shock absorber defective Change shock absorber ( 7.3.3, Pa-ge 17)( 7.4.1, Page 19)

Stroke speed too high Check / reduce stroke speed with ventilation valves.

If necessary, replace defect ventilation valves.

Service load vibrates in end position?

Possible cause Corrective action

Stroke speed too high Check / reduce stroke speed with ventilation valves

If necessary, replace defect ventilation valves.

Inadequate damping Optimise damper stroke ( 7.3.3, Pa-ge 17)( 7.4.1, Page 19)

Unfavourable installation Check design

Unfavourable PMP type Use larger PMPS/F type

9.4

9.5

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Assembly / spare parts

02.01|PMP 16 - 25|en 27

Maintenance and Care

Notes

The following recommendations apply if the unit is operated as in-tended in compliance with the specified operating parameters, operating conditions and settings.

Original spare parts

When replacing damaged parts (wearing parts/spare parts) only use SCHUNK original spares.

Maintenance and lubrication intervals

NOTICE

Environmental temperatures of more than 60 °C/ 140 °F can harden the used lubricants faster! Lubrication and maintenance works have to be carried out more often.

interval Component Activity

every 3 months

/ 500km

Guide rails / Carriage

Clean it with an oil-soaked cloth

Remove all incrustations of dust and grease residues

Visual inspection for traces of wear.

Mechanical testing on backlash and ease of movement of the guides.

Grease the intended lubrication points ( 10.3, Page 28)

regularly rodless cylinder Checking for leaks

10

10.1

10.2

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Assembly / spare parts

28 02.01|PMP 16 - 25|en

Lubricants/Lubrication points (basic lubrication)

Fig. 12 Lubrication points carriage

We recommend the lubricants listed.

During maintenance, treat all grease areas with lubricant. Thinly apply lubricant with a lint-free cloth.

Lubrication point Lubricant

Carriage Isoflex-Topas NCA 52

Fa. Klüber Guide rails

Dismantling the module

NOTICE

For disassembly and assembly of the module for the wealth of technical knowledge is required. ( 2.5, Page 8) The single handed maintenance or removal of deficiencies to the module by the customer will void the warranty and respon-sibility for any resulting warranty and consequential damages.

• It is recommended to repair damaged and defective modules in the factory. Contact your SCHUNK contact person.

10.3

10.4

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Assembly / spare parts

02.01|PMP 16 - 25|en 29

Assembling the module

Assemble the module as shown in chapter "Assembly" ( 11, Page 29).

NOTICE

Assembly measures

• Select suitable tightening torque values for screws when as-sembling the module, in accordance with the generally ac-cepted guidelines for screw connections

• Observe specified lubricant and greasing areas ( 10.3, Pa-ge 28).

• Secure all screws using a suitable chemical screw lock.

Assembly / spare parts Wearing parts and individual components are available individually according to the following sectional drawings ( 11.1, Page 30) / ( 11.2, Page 31).

Order numbers are composed as follows:

• PMPS16 part no. 4: PMPS 16-04

• PMPF16 part no. 4: PMPF 16-04

• PMPS25 part no. 4: PMPS 25-04

• PMPF25 part no. 4: PMPF 25-04

Always order the cylinder (30) without piston rod as a complete component.

Always state the module stroke or the Id-No. when placing orders.

Please contact your SCHUNK contact if damage should occur to the heavy-duty guide (01).

10.5

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Assembly / spare parts

30 02.01|PMP 16 - 25|en

PMPS/F 16

Fig. 13 PMPS 16

Fig. 14 PMPF 16

* Glued to the base part, order together

**

stroke- dependent, always indicate the stroke or the Id.-No. to the order

11.1

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Assembly / spare parts

02.01|PMP 16 - 25|en 31

PMPS/F 25

Fig. 15 PMPS 25

Fig. 16 PMPF 25

* Glued to the base part, order together

** stroke- dependent, always indicate the stroke or the Id.-No. to the order

11.2

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Translation of original declaration of incorporation

32 02.01|PMP 16 - 25|en

Translation of original declaration of incorporation

In terms of the EC Machinery Directive 2006/42/EG, Annex II, Part B

manufacturer/ distributor

SCHUNK GmbH & Co. KG. Precision Workholding Systems Bahnhofstr. 106 – 134

D-74348 Lauffen/Neckar

We hereby declare that the following product:

Product designation: Portal module / PMPS/F 16 - 25 / pneumatic

ID number 0314141, 0314142, 0314151, 0314152

meets the applicable basic requirements of the Directive Machinery (2006/42/EC).

The incomplete machine may not be put into operation until conformity of the machine into which the incomplete machine is to be installed with the provisions of the Machinery Directive (2006/42/EC) is confirmed.

Applied harmonized standards, especially:

EN ISO 12100-1 Safety of machines – Basic concepts, general principles for design – Part 1: Basic terminology, methodology

EN ISO 12100-2 Safety of machines – Basic concepts, general principles for design – Part 2: Technical principles

The manufacturer agrees to forward on demand the special technical documents for the incomplete machine to state offices.

The special technical documents according to Annex VII, Part B, belonging to the incom-plete machine have been created.

Person responsible for documentation: Mr. Robert Leuthner, Adress: see adress of the manufacturer

Lauffen/Neckar, December 2012 Ralf Winkler; Business Unit Manager R & D Mechan-

ical Gripping Systems

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