positioners • converters limit switches • position...
TRANSCRIPT
Positioners • Converters
Limit Switches • Position Transmitters
Solenoid Valves • Accessories
Selection and Application
Associated Data Sheets T 8355 EN ff. Edition April 2006
Information Sheet T 8350 EN
Positioners, converters, limit switches, position transmitters, so-lenoid valves, and lock-up valves are transfer elements de-signed to adapt pneumatic control valves to the requirements ofindustrial plants.Supply pressure regulators and air reducing stations are used tosupply the pneumatic instruments with compressed air.Positioners ensure a predetermined assignment between thevalve position (controlled variable x) and control signal (refer-ence variable w). They compare the control signal issued bypneumatic or electric automation equipment (controller, controlstation, process control system) to the travel or opening angle ofthe control valve and supply a corresponding output signalpressure (output variable y) (pst). Positioners are often used asservo-booster as they convert low-energy signals into strongproportional signal pressures up to the maximum supply pres-sure (6 bar/90 psi). They can be used in standard andsplit-range operation.Depending on the input signal, a distinction is made betweenpneumatic (p/p) and electropneumatic (i/p) positioners. Pneu-matic positioners accept an input signal of 0.2 to 1 bar (3 to15 psi) and issue an output signal pressure (pst) of maximum6 bar (90 psi).Electropneumatic (i/p) positioners use an analog direct currentsignal of 4(0) to 20 mA or 1 to 5 mA as the input variable andissue an output signal pressure (pst) up to 6 bar (90 psi).The Type 3730-3 Positioner additionally uses HART® communi-cation between field devices and the process control system.The Types 3730-4, 3731-4 and 3785 PROFIBUS Positionersand the Type 3730-5 FOUNDATIONTM Fieldbus Positioner areused to integrate final control elements into fieldbus systems.Electropneumatic (i/p) converters convert a DC input signal(control signal) directly into a pneumatic control signal (outputsignal pressure pst).Limit switches consist of two inductive, electric or pneumaticcontacts. They issue a signal whenever an adjusted limit is ex-ceeded or not reached.Analog position transmitters assign a continuous 4 to 20 mAoutput signal to the valve travel. They signalize both end posi-tions of the valve "Valve OPEN" and "Valve CLOSED" as wellas intermediate valve positions.Solenoid valves convert binary signals issued by electric controlequipment into binary pneumatic control signals.Lock-up valves shut off the signal pressure line of a pneumaticactuator upon failure of supply air or when the supply air fallsbelow an adjusted value. As a result, the actuator is blocked.The control valve remains in its last position until the fault hasbeen eliminated.The pneumatic remote adjuster is a precision regulator that canbe adjusted precisely by hand.Air reducing stations and supply pressure regulators are used toprovide pneumatic measuring and control equipment with fil-tered supply air at a constant pressure.
2 T 8350 EN
10.2 to 1 bar
3
pst
Fig. 1 · Schematics of pneumatic control valves
Fig. 2 · Two control valves operated in parallel using acontrol signal y in split-range operation
Fig. 3 · Schematics of a pneumatic control valve
1.1With p/p positioner
1.2With i/p positioner
1.3With i/p converter
2.1Schematics
2.2Control signal versustravel diagram for twocontrol valves operatingin the same direction
2.3Control signal versustravel diagram for twocontrol valves operatingin opposing directions
Legend for Figs. 1 to 31 Pneumatic controller3 p/p positioner4 Continuous-action elec. controller5 i/p converter6 i/p positioner7 Limit switch
8 3/2-way solenoid valve9 Supply pressure regulator
10 Air supplyw Reference variablex Controlled variabley Output variable
3 T 8350 EN
Electropneumatic and pneumatic positionersElectropneumatic (i/p) Pneumatic (p/p)
For linear actuators acc. to IEC 60534-6-1,up to … mm 200 200 200 – 120 90 – – – 120 90
For Type 3277 (direct attachment) • • • • • • •
For linear actuator with rod-type yoke • • • • • • •
For Type 3278 Rotary Actuator • • • • • •
For rotary actuators acc. to VDI/VDE 3845 • • • • • •
Also with explosion protection EEx ia IIC T6 • • • • • • • • • •
Also intrinsically safe w. CSA/FM approval • • • • • •
Referencevariable
0.2...1 bar (3...15 psi) • • • •
4...20 mA • • • • • • •
0...20 mA • • •
1... 5 mA • •
Also split-range operation • • • • • • • • •
Also with limit switch • • • • • • •
Also with solenoid valve • • •
Also with position transmitter • • • •
Convertible to p/p or i/p positioner – • • • • • • • •
Type 3730-0 3730-1 3730-2* 3760 3767 4763 3761 3761 3760 3766 4765
Refer to Data Sheet T … EN for details T 8384-0 T 8384-1 T 8384-2 T 8385 T 8355 T 8359 T 8386 T 8386 T 8385 T 8355 T 8359
* Configuration and operation possible using TROVIS-VIEW software
Smart positionersFor linear actuators acc. to IEC 60534-6-1,up to … mm 200 200 255 200
For Type 3277 (direct attachment) • • • •
For linear actuator with rod-type yoke • • • •
For Type 3278 Rotary Actuator • • • •
For rotary actuators acc. to VDI/VDE 3845 • • • •
Also with explosion protection EEx ia IIC T6 • • • •
Also intrinsically safe w. CSA/FM approval • • • •
Referencevariable
4...20 mA •
Also split-range operation • • • •
Communication HART® PROFIBUS FOUNDATIONTM
Fieldbus
Also with limit switch • • • •
Also with solenoid valve • • • •
Also with position transmitter •
Type 3730-3* 3730-4* 3785* 3730-5*
Refer to Data Sheet for details T 8384-2/3 EN T 8384-4 EN T 8382 EN T 8384-5 EN
Ex d version (see next table) Type 3731-3 – Type 3731-5
4 T 8350 EN
Electropneumatic Ex d positionersFor linear actuators acc. toIEC 60534-6-1, up to … mm 200 200 200 120 90
For Type 3277 (direct attachment) • • • • • –
For linear actuator with rod-type yoke • • • • •
For Type 3278 Rotary Actuator • • • • •
For rotary actuators acc. VDI/VDE 3845 • • • • •
Flameproof enclosure (EEx d) • •
With Type 6116 i/p Converter • • • •
Type 3770 Field Barrier •
Referencevariable
4 … 20 mA • • • • • •
Also split-range • • • • •
Communication HART® FFTM (HART®)
Also with limit switch • • •
Also with solenoid valve • • •
Type 3731-3 3731-5 3730/3770 3760/6116 3766/6116 4765/6116 3761/6116
Refer to Data Sheet T … EN for details T 8387-3 T 8387-5 8384/8379 8385/6116 8355/6116 8359/6116 8386/6116
Approvals ATEX · FM · CSA · NEPSI ATEX ATEX · FM · CSA · GOST
Limit switches, position transmittersLimit switches for linear actuators • • • •
Limit switches for linear actuators • •
Position transmitter for linear actuators,4 … 20 mA, two-wire connection •
Alarm contacts Inductive • • •
Electric • • •
Pneumatic •
Version Without protection • • • •
EEx ia IIC T6 • • • •
EEx de II T6 •
Type 4746 3776 3768 4744 4748
Refer to Data Sheet for details T 8365 EN T 8368 EN T 8356 EN T 8367 EN T 8363 EN
Field barriers, solenoid valves, lock-up valves, supply pressure regulators, accessoriesField barriers Ex d/Ex i •Solenoid valve f. pneumatic control valves • •Pilot valve Ex d/Ex em •Supply pressure regulator •Service unit model •Filter regulator •Pneumatic remote adjuster •Pneumatic lock-up valve •Type 3770 3701 3963 3962 4708 3999-009X 3999-0096 3759 3709Refer to Data Sheet T … EN for details T 8379 T 3701 T 963 T 962-4 T 8546 T 3999-6 T 3999-8 T 8510 T 8391
Digital positionersThe Type 3730, Type 3731, Type 3785, and Type 3787Positioners are single-acting or double-acting positioners de-signed for attachment to pneumatic linear or rotary actuators.Compared to conventional positioners, the use of digital signalprocessing provides the following advantages:• User-friendly operation• Automatic adjustment of zero and span during the initializa-
tion procedure (except for Type 3730-0)• Automatic detection of faults occurring in the actuator• Direction of action independent of the mounting position• Permanent monitoring of zero• Minimized air consumption• Safe storage of all parameters in non-volatile EEPROMOptionally, these positioners may be equipped with the follow-ing additional functions:• One or two inductive limit switches (proximity switches)• Forced fail-safe venting of the actuator over a solenoid valve
upon failure of an external signal. As a result, the controlvalve moves to its fail-safe position.
Type 3730-0 Electropneumatic PositionerSingle-acting or double-acting electropneumatic positioner forattachment to pneumatic control valves. Travel range, range ofreference variable, and direction of action selectable over DIPswitches, zero and span adjustable over potentiometers
Travel 5.3 to 200 mm
Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs or rod-type yokes
Explosionprotection
II 2 G EEx ia IIC T6 acc. to ATEXII 3 G EEx nA/nL T6 andII 3 D IP 54/65 T 80 °C acc. to ATEX
FM, CSA, GOST, JIS approvals
Options –
Data Sheet T 8384-0 EN
Type 3730-1 Electropneumatic PositionerSingle-acting or double-acting electropneumatic positioner forattachment to pneumatic control valves. Self-calibrating, auto-matic adaptation to valve and actuator.Simple one-knob, menu-driven operationLC display easy to read in any mounted position due toselectable reading direction
Travel 3.75 to 200 mm
Angle of rotation 24 to 100°
Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs, rod-type yokes, VDI/VDE 3845
Explosionprotection
II 2 G EEx ia IIC T6 andII 2 D IP 65 T 80 °C acc. to ATEXII 3 G EEx nA/nL II T6 andII 3 D IP 54/65 T 80 °C acc. to ATEX
FM, CSA approval
Options Two standard programmable position alarms
Data Sheet T 8384-1 EN
5 T 8350 EN
Fig. 4 · Type 3730-0 Electropneumatic Positioner,direct attachment to Type 3277 Actuator
Fig. 5 · Type 3730-1 Electropneumatic Positioner,attachment to NAMUR rib of Type 3271 Actuator
Fig. 6 · Type 3730-1 Electropneumatic Positioner,attachment to rotary actuators acc. to VDI/VDE 3845
Type 3730-2 Electropneumatic Positioner andType 3730-3 Electropneumatic Positioner withHART® communicationSingle-acting or double-acting electropneumatic positioner forattachment to pneumatic control valves. Self-calibrating, auto-matic adaptation to valve and actuator. EXPERT diagnosticfunctions.
Travel 3.6 to 200 mm
Angle of rotation 24 to 100°
Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs, rod-type yokes, VDI/VDE 3845
Reference variable 4 to 20 mA
Communication Type 3730-3 with HART® communication
Explosionprotection
II 2 G EEx ia IIC T6 andII 2 D IP 65 T 80 °C acc. to ATEXII 3 G EEx nA/nL II T6 andII 3 D IP 65 T 80 °C acc. to ATEX
FM, CSA approval
Options Extended EXPERT+ diagnostics, ESD version,inductive limit switch, position transmitter,solenoid valve with SIL 4 approval acc. toIEC 61508, external position sensor
Data Sheet T 8384-2 EN
Type 3730-4 PROFIBUS-PA Positioner andType 3730-5 FOUNDATIONTM Fieldbus PositionerSmart, bus-powered field devices according to PROFIBUS-PAor FOUNDATIONTM Fieldbus specification based onEN 61158-2 transmission technology.
Travel 3.6 to 200 mm
Angle of rotation 24 to 100°
Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs, rod-type yokes, VDI/VDE 3845
Communication Type 3730-4 with PROFIBUS-PA communicationType 3730-5 with Fieldbus communication
Explosionprotection
II 2 G EEx ia IIC T6 andII 2 D IP 65 T 80 °C acc. to ATEXII 3 G EEx nA II T6 andII 3 D IP 65 T 80 °C acc. to ATEX
FM, CSA, NEPSI Ex ia/nL approval
Options Inductive limit switch, solenoid valve, binaryinput, external position sensor, EXPERT+
Data Sheets T 8384-4 EN and T 8384-5 EN
EXPERT valve diagnostics for Series 3730 and Series 3731PositionersPositioner firmware for early detection of control valve faultsgiving maintenance recommendations.EXPERT is an enhanced firmware designed for predictive,status-oriented maintenance on control valves with pneumaticactuators. The diagnostic functions are completely integratedinto the positioner.EXPERT enables viewing and editing in TROVIS-VIEW operatorinterface or FDT/DTM engineering tools, which makes opera-tion easy to learn.Refer to Data Sheet T 8388 EN for details.
6 T 8350 EN
Fig. 8 · Typ 3730-4 PROFIBUS-PA Positioner,attachment to rotary actuators acc. to VDI/VDE 3845
Fig. 7 · Type 3730-2/-3 Electropneumatic Positionerwith external position sensor mounted on Type 3510Micro-flow Valve
Fig. 9 · Step response test for checking dynamic control response
Type 3730-3 Electropneumatic Positioner in ESD versionEmergency Shutdown (ESD) is a positioner function with ex-tended firmware and partial stroke testing for the predictive,status-oriented detection of malfunctions in pneumatic shut-offvalves in safety-relevant systems. The shutdown function in theevent of emergency can also be implemented with the positionercertified acc. to IEC 61508.The testing and diagnostic functions are completely integratedinto the positioner and listed in Data Sheet T 8388-1 EN.The positioner in ESD version is based on the Type 3730-3Positioner with HART® communication. The basic functions, at-tachment, and technical data are identical for both positionersand are described in Data Sheet T 8384-2/3 EN also contain-ing the ordering specifications.
Type 3785 PROFIBUS-PA PositionerSmart, bus-powered field devices according to PROFIBUS-PASpecification with IEC 61158-2 transmission technology.Self-calibrating, automatic adaptation to valve and actuator.
Travel 5 to 255 mm
Angle of rotation Up to 120°
Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs, rod-type yokes, VDI/VDE 3845
Communication PROFIBUS-PA communication
Explosionprotection
II 2 G EEx ia IIC T6 andII 2 D IP 65 T 80 °C acc. to ATEX
FM, CSA, GOST approval
Options Inductive limit switches, forced venting
Data Sheet T 8382 EN
7 T 8350 EN
Fig. 10 · Options of Type 3730-3 Positioner in ESD version
Alarm contact
Position feedback
Solenoid valve
Alarm contact
Fault alarm contact
4…20 mA control signal
Fig. 11 · Type 3785 PROFIBUS-PA Positioner
Ex d positionersType 3731-3 Ex d Positionerwith HART communicationSingle-acting or double-acting Ex d positioner for attachment topneumatic control valves. Self-calibrating, automatic adapta-tion to valve and actuator.
Travel 3.6 to 200 mm
Angle of rotation 24 to 100°
Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs, rod-type yokes, VDI/VDE 3845
Reference variable 4 … 20 mA
Communication HART® communication
Explosionprotection
II 2 G EEx d IIC T6 andEEx de IIC T6 andII 2 D IP 65 T 80 °C acc. to ATEX
FM, CSA, NEPSI approvals
Options Binary contact, position feedback,forced venting, EXPERT+
Data Sheet T 8387-3 EN
Type 3731-5 FOUNDATIONTM Fieldbus Ex d PositionerSmart, bus-powered field devices according toFOUNDATIONTM Fieldbus Specification based on EN 61158-2transmission technology. Integrated Function Blocks: PID Pro-cess Controller, Analog Output (AO), 2 Discrete Inputs (DI) andLink Master Capability.
Travel 3.6 to 200 mm
Angle of rotation 24 to 100°
Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs, rod-type yokes, VDI/VDE 3845
Communication FOUNDATIONTM Fieldbus communication
Explosionprotection
II 2 G EEx d IIC T6 andEEx de IIC T6 andII 2 D IP 65 T 80 °C acc. to ATEX
FM, CSA, NEPSI approvals
Options Binary input, limit switch,forced venting, external position sensor
Data Sheet T 8387-5 EN
TROVIS-VIEW Operator InterfaceTROVIS-VIEW is a standard operator interface, allowing theuser to configure and parameterize various SAMSON instru-ments using a device-specific database module.Data is transferred between the TROVIS-VIEW software and theSAMSON device either directly using a connecting cable or in-frared adapter or indirectly using a memory pen or memorymodule. A direct connection enables both online and offline op-eration. This means that data can be changed in the device im-mediately, or they can be saved on the PC first and later down-loaded to the device on site.The device-specific modules contain a database providing thecharacteristic properties of each device type, such as parame-ters, data points, user levels, etc.Refer to Data Sheet T 6661 EN for details.
8 T 8350 EN
Fig. 14 · TROVIS-VIEW Operator Interface withType 3730 Positioner
Fig. 13 · Type 3731 Ex d Positioner, terminal compartmentand cover for operating button opened
Fig. 12 · Type 3731-3 Ex d Positioner withHART® communication or Type 3731-5 Positionerwith FOUNDATIONTM Fieldbus communication
Electropneumatic and pneumaticpositionersType 3766 Pneumatic PositionerType 3767 Electropneumatic PositionerSingle- or double-acting p/p (Type 3766) or i/p (Type 3767)positioners for pneumatic linear and rotary actuators.
Travel 7.5 to 120 mm
Angle of rotation Up to 90°
Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs, rod-type yokes, VDI/VDE 3845
Reference variable Type 3766: 0.2 … 1 bar (3 … 15 psi)Type 3767: 4(0) … 20 mA
Explosionprotection
II 2 G EEx ia IIC T6 andII 3 G EEx nA II T6 acc. to ATEX
FM, CSA, GOST, JIS approvalsType 3766 also with IECEx TSA (Australia)approval or Ex d with Type 6116 i/p Converter
Options Limit switch, solenoid valve, position transmitter
Data Sheet T 8355 EN
Type 4763 Electropneumatic PositionerType 4765 Pneumatic PositionerSingle-acting electropneumatic (Type 4763) or pneumatic(Type 4765) positioner for pneumatic linear actuators.
Travel 7.5 to 90 mm
Attachment NAMUR ribs, rod-type yokes
Reference variable Type 4763: 4(0) … 20 mAType 4765: 0.2 … 1 bar
Explosionprotectionfor Type 4763Type 4765
II 2 G EEx ia IIC T6 andII 3 G EEx nA II T6 acc. to ATEX
FM, CSA approvalsEx d with Type 6116 i/p Converter
Options Special version with oxygen as operatingmedium
Data Sheet T 8359 EN
Type 3760 Electropneumatic Positioner andPneumatic PositionerCost-effective, single-acting pneumatic or electropneumaticpositioner designed for direct attachment to Type 3277 Pneu-matic Actuator.
Travel 5 to 15 mm
Attachment Direct attachment to Type 3277 Actuator
Reference variable 0.2 … 1 bar (3 … 15 psi)4(0) … 20 mA; 1 … 5 mA
Explosionprotection
II 2 G EEx ia IIC T6 andII 3 G EEx nA II T6 acc. to ATEX
FM, CSA, JIS, AUS approvalsEx d with Type 6116 i/p Converter
Options Limit switch
Data Sheet T 8385 EN
9 T 8350 EN
Fig. 15 · Type 3766 Positioner,attachment acc. to IEC 60534 (NAMUR)
Fig. 16 · Type 4763 Electropneumatic Positioner withpressure gauges
Fig. 17 · Micro-flow valve with EEx d positioner(Type 3760 Positioner and Type 6116Electropneumatic Converter)
Type 3761 Electropneumatic Positionerfor rotary actuatorsSingle-acting or double-acting pneumatic or electropneumaticpositioner for attachment to rotary actuators.
Angle of rotation Max. 90°
Attachment According to VDI/VDE 3845
Reference variable 0.2 … 1 bar (3 … 15 psi) or4 … 20 mA
Explosionprotection
II 2 G EEx ia IIC T6
Options Limit switch
Data Sheet T 8386 EN
10 T 8350 EN
Fig. 18 · Type 3761 Electropneumatic Positionerattached to Type 3278 Rotary Actuator
System 6000Converters for direct current signal
Type 6116 Electropneumatic ConverterDevices used to convert a direct current input signal into a pneu-matic output signal for measuring and control. Especially suit-able as intermediate element between electric measuring de-vices and pneumatic controllers or between electric control de-vices and pneumatic control valves.The electropneumatic converter can be combined with variouspneumatic positioners to provide a flameproof version.
Input 4 … 20 mA
Output 0.2 ... 1 bar (3 ... 15 psi) or0.4 ... 2 bar (6 ... 30 psi)Special ranges available
Supply air Min. 0.4 bar above upper signal pressurerange
Explosionprotection
II 2 G EEx ia IIC T6 andII 2 G EEx d IIC T6 acc. to ATEX
FM, CSA, GOST, JIS, AUS approvals
Options Pressure gauge; extended temperature range
Data Sheet T 6116 EN
TROVIS 6150 AS-Interface ModuleThe TROVIS 6150 AS-Interface Module converts AS-Interfacedata into an analog 4 to 20 mA signal. In this way, analog de-vices such as control valves or positioners can be easily inte-grated into an AS-Interface. The devices merely need a connect-ing base that corresponds to DIN 43650.An analog device connected to the TROVIS 6150 AS-InterfaceModule forms an AS-Interface slave. The AS-Interface masterallocates an address to this slave.Certain errors are indicated on site by two LEDs as specified bythe AS-Interface specification 2.1.Refer to Data Sheet T 6150 EN for details.
TROVIS 6151 u/i ModuleThe TROVIS 6151 u/i Module converts a DC voltage into a cur-rent signal. It is suitable for attachment to devices with an electri-cal connection according to DIN 43650. The standard housingconnector or a special device connector for different versionsmay be used.
Input 0 (2) … 10 V
Output 0 (4) … 20 mA
Auxiliary power 16 … 30 V DC
Data Sheet T 6151 EN
11 T 8350 EN
Fig. 19 · Type 6116 Electropneumatic Converter mountedon Type 3766 Pneumatic Positioner
Fig. 20 · TROVIS 6150 AS-Interface Module
Fig. 21 · TROVIS 6151 u/i Module
Limit switches, position transmitters
The limit switches supply a signal when an adjusted limit value isexceeded in either direction. This signal is suitable for initiatingvisual or audible alarms as well as pilot valves or other switch-ing units. Moreover, the limit switches can be connected to cen-tral control or alarm systems.
Type 4746 Electric or Pneumatic Limit SwitchLimit switch for attachment to pneumatic or electric controlvalves as well as for attachment to Type 4763 ElectropneumaticPositioners or Type 4765 Pneumatic Positioners.
Contacts 2 contacts optionallyinductive, electric or pneumatic
Attachment Actuators with cast yokes or pillar-type yokesacc. to IEC 60534-6Type 4763 Electropneumatic PositionerType 4765 Pneumatic Positioner
Supply air 1.4 bar for pneumatic limit switch
Explosionprotection
II 2 G EEx ia IIC T6 andII 3 G EEx nA II T6, Zone 2 acc. to ATEX
FM, CSA, GOST, NEPSI approvals
Data Sheet T 8365 EN
Type 3776 Limit Switch (SAMSOMATIC)Limit switch with inductive or electric contacts and solenoidvalve for linear actuators or rotary actuators according toVDI/VDE 3845.
Travel range 7.5 … 120 mm
Rotational angle 0 … 100° or 0 … 180° adjustable
Contacts max. 3 piecesinductive proximity switches,inductive double proximity switches orelectric microswitches
Solenoid valve Safety integrity level SIL 4 acc. to IEC 615081 or 2 integrated pilot valvesNominal signals 6/12/24 V DC or24/115/230 V ACSupply air 2.2 to 6 bar
Attachment Direct attachment to Type 3277 andType 3277-5 ActuatorsAttachment to actuators with NAMUR rib acc.to IEC 60534-6-1Rotary actuators acc. to VDI/VDE 3845 withfixing levels 1 or 2
Explosionprotection
II 2 G EEx ia IIC T6 andII 3 G EEx nA II T6 acc. to ATEX
GOST approval
Options Integrated AS-Interface module with busconnection
Data Sheet T 3776 EN
12 T 8350 EN
Fig. 22 · Type 4746-x2 Inductive Limit Switch
Fig. 23 · Type 3776 Limit Switch for linear actuators
Fig. 24 · Type 3776 Limit Switch forrotary actuators according to VDI/VDE 3845
Type 3768 Inductive Limit SwitchLimit switch with two inductive switches (proximity switches) andoptionally one 3/2-way solenoid valve, which registers a binarysignal issued by a control device and converts it into a binary sig-nal pressure. When the solenoid valve is in de-energized state,the actuator moves the valve to the fail-safe position.
Travel range 7.5 … 120 mm
Contacts 2 inductive proximity switches
Attachment Direct attachment to Type 3277 ActuatorAttachment to actuators with NAMUR rib acc.to IEC 60534-6-1Attachment to rotary actuators acc. toVDI/VDE 3845
Explosionprotection
II 2 G EEx ia IIC T6 andII 3 G EEx nA II T6; Zone 2; acc. to ATEX
FM, CSA, GOST, NEPSI approval
Option 3/2-way solenoid valve
Data Sheet T 8356 EN
Type 4744 Electric Limit Switch forhazardous areasLimit switch with one or two momentary-contact limit switches intype of protection “Flameproof enclosure” EEx de IIC T6.Type 4744-2 Limit Switch with one momentary-contact switchfor mounting to a rod-type yoke of V2001 Series Valves
Travel range 7.5 … 150 mm
Contacts Type 4744: 1 or 2Type 4744-2: 1
Attachment Type 4744: Attachment to actuators withNAMUR rib acc. to IEC 60534-6-1Type 4744-2: Rod-type yoke of V2001 SeriesValves
Explosionprotection
II 2 G EEx ed IIC T6 andII 2 D IP 65 T 80 °C andII 2 G EEx de IIC T6 andII 2 D IP 65 T 80 °C acc. to ATEX
Type 4744-2: II 2 G EEx d IIC T6/T5GOST approval
Data Sheet T 8367 EN
Type 4748 Analog Position TransmitterAnalog position transmitter for attachment to control valves aswell as Type 4763 Electropneumatic Positioner or Type 4765Pneumatic Positioner to convert the valve travel into a continu-ous output signal between 4 to 20 mA.Connection as two-wire transmitter.
Travel range 7 … 120 mm
Output signal 4 … 20 mA
Attachment Attachment to actuators with NAMUR rib orpillar-type yoke acc. to IEC 60534-6-1Type 4763 Electropneumatic PositionerType 4765 Pneumatic Positioner
Explosionprotection
II 2 G EEx ia IIC T6 andII 3 G EEx nA II T6; Zone 2; acc. to ATEX
Data Sheet T 8363 EN
13 T 8350 EN
Fig. 25 · Type 3768 Inductive Limit Switch
Fig. 26 · Type 4744 Electric Limit Switch
Fig. 27 · Type 4744-2 Electric Limit Switch
Fig. 28 · Type 4748 Analog Position Transmitter
AccessoriesType 3770 Ex d/Ex i Field BarrierField barrier with flameproof enclosure serving as an interfacebetween intrinsically safe and non-intrinsically safe circuits inhazardous areas. The field barrier is suitable for operatingpositioners, smart positioners using HART protocol,electropneumatic converters, solenoid valves, or limit switches.Refer to Data Sheet T 8379 EN for more details.
Type 3701 Solenoid Valve (SAMSOMATIC)The pilot-controlled solenoid valve converts electric binary sig-nals into binary pneumatic signals.
Solenoid valve 3/2-way or 5/2-way
Attachment Attachment to actuators with NAMUR rib,rod-type yokes or to rotary actuators withNAMUR interface
Nominal signal 6/12/24 V DC or 24/48/115/230 V AC
Supply air 1.4 … 6 bar (20 … 90 psi)
Explosionprotection
II 2 G EEx ia IIC T6; Zone 1 andII 3 G EEx nA II T6; Zone 2; acc. to ATEX
CSA, FM approvals
Options Safety approval SIL 4 or TÜV
Data Sheet T 3701 EN
Type 3963 Solenoid Valve (SAMSOMATIC)Solenoid valve series consisting of a 3/2-way pilot valve anddiverse 3/2-way, 5/2-way or 6/2-way booster valves.Low power consumption between 20 and 150 mW.
Pilot valve e/p binary converter
Nominal signal 6/12/24 V DC or 24/48/115/230 V AC
Supply air 1.4 … 6 bar (20 … 90 psi)
Booster valve 3/2, 5/2, 5/3 or 6/2 function
Attachment Attachment to actuators with NAMUR rib acc.to IEC 60534-6-1 or to rotary actuators withNAMUR interface acc. to VDI/VDE 3845
Explosionprotection
II 2 G EEx ia IIC T6 orII 3 G EEx nA II T6 acc. to ATEX
CSA, FM, GOST, NEPSI approvals
Options SIL 4 acc. to IEC 61508
Data Sheet T 3963 EN
Type 3962 Pilot Valve (SAMSOMATIC)The pilot valve is used to control booster or diaphragm valves aswell as valves conforming to ISO 5599/1 with CNOMOinterface.
Construction Solenoid coil and seat valve with return spring
Nominal signal 24 V DC or 24/115/230 V AC
Supply air 1.4 … 8 bar (20 … 115 psi)
14 T 8350 EN
Fig. 29 · Type 3770 Ex d/Ex i Field Barrierwith Type 3780 Positioner
Fig. 30 · Type 3701-01 Solenoid Valve
Fig. 31 · Type 3963-..25 Solenoid Valve
For controlling Type 3756 Booster Valve(Data Sheet T 756-1/5 EN and T 756-6 EN)
Type 3994-0671 Diaphragm Valve(Data Sheet T 994-0671 EN)
Valves acc. to ISO 5599/1with CNOMO interface
Attachment Attachment to actuators with NAMUR rib acc.to IEC 60534-6-1 or to rotary actuators withNAMUR interface acc. to VDI/VDE 3845
Explosionprotection
EEx em T5/T6 orEEx d IIC T4/T5/T6
Data Sheet T 962-4 EN
Type 4708 Supply Pressure RegulatorSupply pressure regulators provide pneumatic measuring andcontrol equipment with a constant air supply. The pressure reg-ulator reduces and controls the pressure of a compressed airnetwork to the pressure adjusted at the set point adjuster.Versions for installation in pipelines or control panels or for di-rect attachment to positioners or pneumatic actuators.
Set point range 0.5 … 6 bar (8 … 90 psi) or0.2 … 1.6 bar (3 … 23 psi)
Operating pressure max. 12 bar (175 psi)
Versions Aluminum or stainless steel body
Filter Optionally with plastic, aluminum orstainless steel filter receptacle
Adapter For attachment to positioners or pneumaticactuators
Option Pressure gauge
Data Sheet T 8546 EN
Type 3999-009x Service Unit Model (SAMSOMATIC)for purifying and controlling compressed airThe service unit model is used to supply compressed air to pneu-matic converters, controllers and positioners. It cleans the com-pressed air, removing any dirt particles, water and oil. In addi-tion, it regulates the air pressure to a constant output pressure.
Set point range 0.5 … 10 bar (8 … 145 psi) adjustable
Operating pressure Max. 16 bar (230 psi)
Version Pipe or wall mounting
Filter unit Coarse filter, submicro filter, pressure regulatorwith secondary venting, pressure gauge
Condensatedrainage
Automatic over float valve or solenoid valve
Options Pressure switch or differential pressure switch,solenoid valves
Data Sheet T 3999-6 EN
15 T 8350 EN
Fig. 32 · Type 3962-9x04 EEx d Pilot Valvewith Type 3756 Booster Valve
Fig. 33 · Type 4708-11 Supply Pressure Regulator withpressure gauge and filter
Fig. 34 · Type 3999-009x Service Unit Model
Type 3999-0096 Filter Regulator (SAMSOMATIC)The filter regulator is used to supply compressed air to volumeboosters for large actuators. It cleans the compressed air, re-moving any dirt particles, water and oil. In addition, it regulatesthe air pressure to a constant output pressure.
Set point range 0.5 … 10 bar (8 … 145 psi) adjustable
Operating pressurep1
Max. 16 bar (230 psi)
Version With mounting bracket
Filter unit Filter, pressure regulator and pressure gauge
Condensatedrainage
Manually over drainage valve
Data Sheet T 3999-8 EN
Type 3759 Pneumatic Remote AdjusterA precision pressure regulator which can be manually adjusted.It is designed for use in pneumatic control loops as either a setpoint adjuster or manual remote adjuster and can be used as anadjustable precision pressure regulator for measuring, calibra-tion and testing equipment.
Set point ranges 0 … 0.6 bar (0 … 9 psi)0 … 1.6 bar (0 … 23 psi)0 … 4 bar (0 … 60 psi)0 … 6 bar (0 … 90 psi)
Operating pressurep1
max. 7 bar (100 psi)
Version Panel mounting or installation
Data Sheet T 8510 EN
Type 3709 Pneumatic Lock-up ValvePneumatic lock-up valve for shutting off the signal pressure lineof pneumatic actuators upon failure of the supply air.
Signal pressure Up to 6 bar (90 psi)
Supply air Max. 12 bar (175 psi)
Data Sheet T 8391 EN
Specifications subject to change without notice.
T 8350 EN
SAMSON AG · MESS- UND REGELTECHNIKWeismüllerstraße 3 · 60314 Frankfurt am Main · GermanyPhone: +49 69 4009-0 · Fax: +49 69 4009-1507Internet: http://www.samson.de 20
06-0
8
Fig. 35 · Type 3999-0096 Filter Regulator
Fig. 36 · Type 3759 Pneumatic Remote Adjuster
Fig. 37 · Type 3709 Pneumatic Lock-up Valve