pottsgrove middle school presentation november 2017 · roof project and related building envelope...

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Pottsgrove Middle School Roofing and Building Envelope Recommendations

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Page 1: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Pottsgrove Middle SchoolRoofing and Building Envelope

Recommendations

Page 2: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Roofs are in poor condition and

in need of replacement

Deficient conditions that can be addressed by roof replacement include the following:

Note: All of these items would be addressed through the proposed roof replacement scope of work

Page 3: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Open flashings at several perimeters and roof-top units

Note: All of these items would be addressed through the proposed roof replacement scope of work

Page 4: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Ballast moved for previous leak investigations (left open to allow follow-up inspection and repair of leak areas)

Note: All of these items would be addressed through the proposed roof replacement scope of work

Page 5: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Open Flashing Membrane at perimeter wall

Note: All of these items would be addressed through the proposed roof replacement scope of work

Page 6: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Ballast stones are breaking down creating sharp edges and puncture risk to membrane

Note: All of these items would be addressed through the proposed roof replacement scope of work

Page 7: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Decorative brick ledge below metal edge flashing catches water (will be covered with new metal edge flashing)

Note: All of these items would be addressed through the proposed roof replacement scope of work

Page 8: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Stone copings are improperly sized, absorbing water, and appear to have deficient flashing (will be covered with new metal caps)

Note: All of these items would be addressed through the proposed roof replacement scope of work

Page 9: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Rusty structural steel below roof edge flashing (top face will be covered with new fascia extender flashing)

Note: All of these items would be addressed through the proposed roof replacement scope of work

Page 10: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Additional Building Envelope Items Recommended for Completion with the Roof Project include the following:

Note: Leaks related to these items will look like roof leaks, but these issues can not be addressed through roof replacement.

Page 11: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Large skylight has leaked for many years. Recommend replacement with a new skylight.

Note: Leaks related to these items will look like roof leaks, but these issues can not be addressed through roof replacement.

Page 12: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Chronic leaks are reported along this roof/wall joint. Recommend replacement of the through-wall flashing. (requires removal and replacement of brick at flashing location)

Note: Leaks related to these items will look like roof leaks, but these issues can not be addressed through roof replacement.

Page 13: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Chimney cap is in poor condition. Recommend restoration of the chimney cap.

Note: Leaks related to these items will look like roof leaks, but these issues can not be addressed through roof replacement.

Page 14: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Wall control joints through-out the building need re-sealed. An additional control joint is needed at the corner of the gym. Recommend completion of all joints above the roof line.

Note: Leaks related to these items will look like roof leaks, but these issues can not be addressed through roof replacement.

Page 15: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Roof Project and Related Building Envelope Items- Scope Description NTE Budget Price

Roof Replacement (KCBA Report BE#1, BE#11, R#1, and R#3) $2,310,000

Remove and Replace Chimney Cap (KCBA Report BE#5) $6,300

Replace exterior wall joint sealants above roof line (KCBA Report BE#14) $11,800

Saw-cut new control joint at corner of gym (KCBA Report BE#15) $7,300

Replace through-wall flashings at leak locations above and to the right of main

entrance (Not addressed in KCBA report)$45,000

Replace existing large skylight on roof-top (KCBA Report R#2) $62,000

Total for Roof Replacement and Related Building Envelope Items $2,442,400

Not to Exceed Budget Costs for Roof Replacement and Related Building Envelope Scope Items

Page 16: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Additional Building Envelope Items that are not Directly Related to the Roof Replacement, but do Represent Ongoing Facility Issues of Priority:

Page 17: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Site-wall by cooling tower traps moisture and masonry is deteriorating. Recommend demolishing wall and re-building a lower wall with new pipe supports installed on new footers.

Page 18: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

The control joint adjacent to the pedestrian bridge is insufficiently sized to absorb the movement of the bridge structure, causing brick masonry damage. Recommend re-building this area to include a 2” wide control joint and replacing broken brick.

Page 19: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

There are leaks reported in the mechanical space below the brick wall pictured here. Recommend remove brick along the base of the wall, installing a new through-wall flashing, and re-installing brick at this location.

Page 20: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Not to Exceed Budget Costs for Additional Building Envelope Items (not related to Roof Replacement)

Additional Scope Items Unrelated to Roof Replacement- Scope Description NTE Budget Price

Demolish and Re-build Site Wall (KCBA Report BE#4) $65,500

Re-build existing 1” control joint by pedestrian bridge (KCBA Report BE#16) $14,600

Install new through-wall flashing at leak location near the cafeteria (KCBA

Report BE#22)$19,600

Total for Additional Building Envelope Items $99,700

Total Project Cost if All Roofing and Building Envelope Items are Included $2,542,100

Page 21: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Traditional Roof Project Bid

Process Problems� Low Bid

� Poor quality contractors=poor installation

� Poor communication

� Change orders

� Projects not completed on time.

They go on and on and on…

� Little or no response to warranty claims

Page 22: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

The benefits of using the KPN/AEPA Cooperative Purchasing

Contract include:

1) A single source of liability, as dictated by the contract. WTI has full

responsibility for project performance with nowhere else to place

blame if any issues arise.

2) Under this program, the school will receive no contractor initiated

change orders (change orders would only be submitted if additional

scope items are requested by the Owner).

3) Allows you to limit the contractor pool to only high quality, trusted

contractors.

4) Allows you to select the exact systems/project specifics that you want.

5) Takes advantage of the pre-competed line item pricing on the

KPN/AEPA contract.

Page 23: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

The benefits of using the KPN/AEPA Cooperative Purchasing

Contract include (cont.):

6) Minimizes the district’s time required for project management, as WTI

will provide full service project management through-out the project.

7) WTI will coordinate scheduling with the school district to ensure that

the project has the minimum possible impact on the school’s function.

8) All billing will be done in AIA format. Certified payrolls will be provided

with each billing verifying compliance with prevailing wage rate

requirements.

9) Provides the assurance of a quality project, as proven out by our track

record of more than 1,200 project completed for 250 satisfied school

districts through-out Pennsylvania over the past 16 years. We can

provide references for dozens of satisfied local school districts who

have completed projects through this process.

Page 24: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,
Page 25: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Customers Without WTI

School District

Contractors

Multiple Material Manufacturers

HS&E Issues

Who does what?

Liability

Daily Core Business Responsibilities

Unnecessary Change Orders

Project CommunicationWaste Disposal Issues

Consultant, A/E or Both

Subcontractor Progress Payments

Page 26: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Customers With WTI

School District

WTI Construction Management

Communication

Daily Core Business Responsibilities

Defined Roles and Responsibilities

Liability

Full-Time Supervision Available

Cost ControlSub Contractors

Project Schedule

Waste Disposal Plan

Progress Payments

Safety Plan

Page 27: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

Next Steps (Using KPN Contract)

Action Item Date

Approval of NTE Budget Proposal (Including selection of

scope items to be included)

On or before

December 8, 2017

Job Walkover Meeting with SubcontractorsWeek of

December 18, 2017

Formal KPN Proposal Presented and Final Contract in place

between Pottsgrove Area School District and WTI

On or before

January 31, 2017

Pre-construction Meeting Conducted by WTI with

Pottsgrove Area School Districtmid-late May

Project setup/start-up to coordinate with end of school year

(setup work prior to end of school year/construction start as

soon as school is out for summer break)

mid-June

Project Substantial CompletionOn or before

August 24, 2017

Page 28: Pottsgrove Middle School Presentation November 2017 · Roof Project and Related Building Envelope Items-Scope Description NTE Budget Price Roof Replacement (KCBA Report BE#1, BE#11,

QUESTIONS?