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Power and Energy Temperature Sensors

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Page 1: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

Power and Energy Temperature Sensors

Page 2: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

Screw-In Thermocouple

Thermo Sensor GmbH Siemensstraße 36 59199 Bönen Germany Phone: 0049 23 83 – 92 102 0 Fax: 0049 23 83 – 92 102 99 [email protected] www.thermo-sensor.de

Technical Features: Thermocouple: NiCr-Ni, Typ K acc. to EN 60584 Tolerance: Class 1 acc. to EN 60584 Sheath Material: Inconel 600, M. -No. 2.4816 Probe Diameter: Typically 1.5 mm, 3 mm, 3.2 mm or 6.4 mm Other dimensions on request Probe Length: Please specify Lead Wire: Flexible thermocouple wire, colour coding

according to ANSI MC 96.1, individually and overall insulated with Teflon (PFA).

Wire Length: Please specify Termination: Bare ends Process Connection: Please specify thread A and B Additional versions on request

Page 3: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

Mineral-Insulated Thermocouple Bendable Execution

Thermo Sensor GmbH Siemensstraße 36 59199 Bönen Germany Phone: 0049 23 83 – 92 102 0 Fax: 0049 23 83 – 92 102 99 [email protected] www.thermo-sensor.de

Technical Features: Thermocouple: Thermocouple Plus Minus Standard Type K NiCr NiAl EN 60584 Type J Fe CuNi EN 60584 Type T Cu CuNi EN 60584 Type N NiCrSi NiSi EN 60584 Tolerance: Class 1 acc. to EN 60584 Insulation Material: Densely packed MgO Sheath Material: Type J and T: Steel, M.-No. 1.4571 (AISI 316Ti)

or Stainless Steel, M.-No. 1.4541 (AISI 321) Type K and N: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 0.15 mm (only Type K) 0.25 mm (only Type K) 0.5 mm (only Type K, J and N) 1.0 mm 1.5 mm 1.6 mm (1/16”) 2.0 mm 3.0 mm 3.2 mm (1/8”) 4.8 mm 6.0 mm 6.4 mm (1/4”) Additional versions or swaged constructions on

request Probe Length: Please specify Lead Wire: Teflon-Insulated flexible Thermocouple Wire with Copper Screen Wire Length: Please specify Termination: Standard Thermocouple Connector Additional versions on request

Page 4: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

Screw-In Thermocouple Bent and Swaged

Thermo Sensor GmbH Siemensstraße 36 59199 Bönen Germany Phone: 0049 23 83 – 92 102 0 Fax: 0049 23 83 – 92 102 99 [email protected] www.thermo-sensor.de

Technical Features: Thermocouple: NiCr-Ni, Type K acc. to EN 60584 Tolerance: Class 1 acc. to EN 60584 Insulation Material: Densely packed MgO Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at the tip Additional versions on request Execution: Probe bent and swaged according to your

specifications. Probe Length: Please specify Process Connection: Compression Fitting and ½” NPT thread Lead Wire: Teflon-Insulated flexible Thermocouple Wire with Copper Screen, colour coding according to ANSI MC 96.1 Alternatively Kapton-Insulated flexible

Thermocouple Wire, colour coding according to ANSI MC 96.1 Wire Length: Please specify Termination: Bare Ends

Page 5: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

Mineral-Insulated Thermocouple Screw-In Thermocouple

Thermo Sensor GmbH Siemensstraße 36 59199 Bönen Germany Phone: 0049 23 83 – 92 102 0 Fax: 0049 23 83 – 92 102 99 [email protected] www.thermo-sensor.de

Technical Features: Thermocouple: Thermocouple Plus Minus Standard Type K NiCr NiAl EN 60584 Type J Fe CuNi EN 60584 Type T Cu CuNi EN 60584 Type N NiCrSi NiSi EN 60584 Tolerance: Class 1 acc. to EN 60584 Number of Thermocouples: Please specify Measuring Insert: 3.0 mm, 6.0 mm, 8.0 mm Connection Head: Form A, Form B Protection Tube: Steel, M.-No.: 1.0305 (Alloy 106), 1.4571 (AISI

316Ti), Heat-resistant Steel, M.-No.: 1.4749 (AISI 446-1)

1.4762 (AISI 446), 1.4841 (AISI 314), 2.4816 (Alloy 600)

Dimensions of Protection Tube: 9 x 1 mm, 11 x 1 mm, 11 x 2 mm, 15 x 2 mm, 22 x 2 mm Special dimensions on request Nominal Length: Please specify Supporting Tube Length: Please specify Process Connection: M18 x 1.5, M24 x 1,5, G1/2” A, G3/4” A, G1” A, Special dimensions on request

Page 6: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

Straight Thermocouple with Ceramic Protection Tube

Thermo Sensor GmbH Siemensstraße 36 59199 Bönen Germany Phone: 0049 23 83 – 92 102 0 Fax: 0049 23 83 – 92 102 99 [email protected] www.thermo-sensor.de

Technical Features: Thermocouple: Thermocouple Plus Minus Standard Type K NiCr NiAl EN 60584 Type J Fe CuNi EN 60584 Type N NiCrSi NiSi EN 60584 Type S Pt10Rh Pt EN 60584 Type R Pt13Rh Pt EN 60584 Type B Pt30Rh Pt6Rh EN 60584 Tolerance: Class 1 acc. to EN 60584 Number of Thermocouples: Please specify Wire Strength: 0.35 mm, 0.5 mm, 1.5 mm, 3.0 mm Connection Head: Form A, Form B Protection Tube: Ceramic C530, C610 or C799 Dimensions of Protection Tube: 10 x 1.5 mm 10 x 2.0 mm 15 x 2.0 mm 15 x 2.5 mm 24 x 2.0 mm 24 x 3.0 mm Special dimensions on request Nominal Length: Please specify Supporting Tube Length: Please specify Inner Protection Tube: Ceramic C610 or C799 Optional: Gas tight threaded sleeve, flange assembly, vacuum-tight flange, vacuum-sealed measuring insert

Page 7: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

Straight Thermocouple with Metallic Protection Tube

Thermo Sensor GmbH Siemensstraße 36 59199 Bönen Germany Phone: 0049 23 83 – 92 102 0 Fax: 0049 23 83 – 92 102 99 [email protected] www.thermo-sensor.de

Technical Features: Thermocouple: Thermocouple Plus Minus Standard Type K NiCr NiAl EN 60584 Type J Fe CuNi EN 60584 Type N NiCrSi NiSi EN 60584 Type S Pt10Rh Pt EN 60584 Type R Pt13Rh Pt EN 60584 Type B Pt30Rh Pt6Rh EN 60584 Tolerance: Class 1 acc. to EN 60584 Number of Thermocouples: Please specify Wire Strength: 0.35 mm, 0.5 mm, 1.5 mm, 3.0 mm Connection Head: Form A, Form B Protection Tube: Steel, M.-No.: 1.0305 (Alloy 106), 1.4571 (AISI

316Ti), Heat-resistant Steel, M.-No.: 1.4749 (AISI 446-1)

1.4762 (AISI 446), 1.4841 (AISI 314), 2.4816 (Alloy 600)

Dimensions of the Protection Tube: 15 x 2.0 mm 22 x 2.0 mm Special dimensions on request Nominal Length: Please specify Supporting Tube Length: Please specify Inner Protection Tube: Ceramic C610 or C799 Optional: Gas tight threaded sleeve, flange assembly

Page 8: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

Straight Thermocouple With Metallic Protection Tube and Mineral Insulated

Measuring Insert

Thermo Sensor GmbH Siemensstraße 36 59199 Bönen Germany Phone: 0049 23 83 – 92 102 0 Fax: 0049 23 83 – 92 102 99 [email protected] www.thermo-sensor.de

Technical Features: Thermocouple: Thermocouple Plus Minus Standard Type K NiCr NiAl EN 60584 Type J Fe CuNi EN 60584 Type N NiCrSi NiSi EN 60584 Tolerance: Class 1 acc. to EN 60584 Number of Thermocouples: Please specify Measuring Insert: 3.0 mm, 6.0 mm, 8.0 mm Connection Head: Form A, Form B Protection Tube: Steel, M.-No.: 1.0305 (Alloy 106), 1.4571 (AISI

316Ti), Heat-resistant Steel, M.-No.: 1.4749 (AISI 446-1)

1.4762 (AISI 446), 1.4841 (AISI 314), 2.4816 (Alloy 600)

Dimensions of the Protection Tube: 15 x 2 mm 22 x 2 mm Special dimensions on request Nominal Length: Please specify Supporting Tube Length: Please specify Optional: Gas tight threaded sleeve, flange assembly

Page 9: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

Duplex-Resistance-Thermometer

Thermo Sensor GmbH Siemensstraße 36 59199 Bönen Germany Phone: 0049 23 83 – 92 102 0 Fax: 0049 23 83 – 92 102 99 [email protected] www.thermo-sensor.de

Technical Features: Type: Duplex-Resistance-Thermometer with protection

tube, measuring insert and ATEX-Certificate (Ex-i) Sensor: 2 x Pt100, class A acc. to EN 60751 Temperature Range: -60°C - +80°C Circuits: 2 x 2-Wire Connection Head: Form B Sheath Material: Stainless steel, M.-No.: 1.4571 (AISI 316Ti) Diameter: 6.0 mm Length: 650 mm Process Connection: Thread G1” Protection Tube: Material: Stainless Steel, M.-No.: 1.4571 (AISI

316Ti) Diameter: 12 mm, reduced to 9 mm Insertion Length: 550 mm Unsealed and slotted at the bottom

Page 10: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

Mineral-Insulated Thermocouple Swaged Construction

Thermo Sensor GmbH Siemensstraße 36 59199 Bönen Germany Phone: 0049 23 83 – 92 102 0 Fax: 0049 23 83 – 92 102 99 [email protected] www.thermo-sensor.de

Technical Features: Thermocouple: Thermocouple Plus Minus Standard Type K NiCr NiAl EN 60584 Type J Fe CuNi EN 60584 Type T Cu CuNi EN 60584 Type N NiCrSi NiSi EN 60584 Number of Thermocouples: Single or Duplex Tolerance: Class 1 acc. to EN 60584 Sheath Material: Type J and T: Steel, M.-No. 1.4571 (AISI 316Ti) or Stainless Steel, M.-No. 1.4541 (AISI 321) Type K and N: Inconel 600, M.-No. 2.4816 Probe Diameters: please specify D1 and D2 Probe Length: Please specify (including length of reduced part) Lead Wire: Flexible thermocouple wire, colour coding

according to ANSI MC 96.1, individually and overall insulated with Teflon (PFA)

Wire Length: Please specify Termination: Bare ends

Page 11: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

Mineral-Insulated Thermocouple with Seal and Compression Fitting

Thermo Sensor GmbH Siemensstraße 36 59199 Bönen Germany Phone: 0049 23 83 – 92 102 0 Fax: 0049 23 83 – 92 102 99 [email protected] www.thermo-sensor.de

Technical Features: Thermocouple: 2 x NiCr-Ni, Type K acc. to EN 60584 Tolerance: Class 1 acc. to EN 60584 Sheath Material: Inconel 600, M.-No. 2.4816 Probe Diameter: 3.2 mm Probe Length: Please Specify Execution: with Seal Compression Fitting: please specify thread Lead Wire: Flexible thermocouple wire, colour coding

according to ANSI MC 96.1, individually and overall insulated with Teflon (PFA)

Wire Length: Please specify Termination: Bare ends

Page 12: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

Resistance Thermometer In Stainless Steel Tube

with Oil Barrier

Thermo Sensor GmbH Siemensstraße 36 59199 Bönen Germany Phone: 0049 23 83 – 92 102 0 Fax: 0049 23 83 – 92 102 99 [email protected] www.thermo-sensor.de

Technical Features: Type: Resistance Thermometer in Stainless Steel Tube Sensor: PT100, acc. to EN 60751 Number of sensors: single or duplex Tolerance: Class A Probe Diameter: please specify Circuits: 2-, 3- or 4-wire Termination: bare ends Lead Wire: Flexible Wire, individually and overall insulated with Teflon (PFA), with Copper Screen Wire Length 1: Please Specify Wire Length 2: Please Specify Construction: With oil tight barrier

Page 13: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

Accessories

Thermo Sensor GmbH

Siemensstraße 36 59199 Bönen Germany Phone: 0049 23 83 – 92 102 0 Fax: 0049 23 83 – 92 102 99 [email protected]

www.thermo-sensor.de

Thermowell Form 4 acc. to DIN 43772

Type: Protection-Tube for weld-in Length: DIN 43763 L G U 110 105 65 110 105 73 Form D1 140 135 65 170 165 133 Form D4 200 195 65 Form D2 200 195 125 Form D5 260 255 125 410 405 275 Diameter: d1 F2 N F3 H1 H2 7 24 h7 M18 x 1,5 12.5 19 15 7 26 h7 G 1/2 12.5 19 15 9 26 h7 G 1/2 15 19 15 11 32 h11 G 3/4 17 22 17 13 32 h11 G 3/4 19 22 17 14 32 h11 G 3/4 20 22 17

Material: DIN AISI 1.5415 (16 Mo 3) A182 F1 1.7335 (13 Cr Mo 4-5) A182 F11 1.7380 (10 Cr Mo 9-10) A182 F22 1.4571 (X6 Cr Ni Mo Ti 17-12-2) 316 Ti Additional versions on request

Compression Fitting

Body Material: Stainless Steel Process Connection: Please specify thread Thread runout: Undercut or conical Bore Diameter: Please specify Ferrule Material: Stainless Steel or Teflon Ferrule Type: V1, V2, V3, Y1, Y2, M1, M2, M3 Additional versions on request

Page 14: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

Properties and fields of application of different metallic protection tubes

acc. to DIN EN 50446:2006

Thermo Sensor GmbH Siemensstraße 36 59199 Bönen Germany Phone: 0049 23 83 – 92 102 0 Fax: 0049 23 83 – 92 102 99 [email protected] www.thermo-sensor.de

Remarks on the selection and use of metallic protection tubes

Application in gases

Field of Application Material Tempering Furnaces 1.0305 Annealing or Hardening Furnaces with sulphurous and carbonateous gases

1.4762 1.4749

Chemically aggressive vapors (except hydrochloric acid and sulfur dioxide fumes)

1.4571

Furnaces with nitrogenous, low-oxygen gases

1.4841

Application in molten metal

Field of Application Material Aluminum up to 700 °C 1.4841 Magnesium, magnesium containing aluminum

1.1003

Bearing metal up to 600 °C 1.0305 Lead up to 700 °C 1.0305

1.4841 2.4867

Zinc up to 480 °C up to 600 °C

1.0305 1.4749 1.4762 1.1003

Tin up to 650 °C 1.0305 Copper up to 1250 °C 1.4762 Copper-Zinc alloys up to 900 °C

1.4841

Resistance of metal protection tubes in contact with gases

Material Usable in air at max.

Resistance against sulfurous gases nitrogenous,

low-oxygen gases

carburization oxidizing deoxidizing

1.0305 550 °C low low medium low 1.4571 800 °C low low medium medium 1.4762 1200 °C very high high low medium 1.4749 1150 °C very high high low medium 1.4841 1150 °C very low very low high low 1.4876 1100 °C low low high very high

Page 15: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

International Colour Coding for Thermocouple Wires

Thermo Sensor GmbH Siemensstraße 36 59199 Bönen Germany Phone: 0049 23 83 – 92 102 0 Fax: 0049 23 83 – 92 102 99 [email protected] www.thermo-sensor.de

Thermocouple Type and

Composition

DIN EN 60584

ANSI MC 96.1

Temperature

Range

K

+ Nickel-Chrome

+ green, - white

Sheath green

+ yellow, -red

Sheath yellow

-40 °C .. 1000 °C

- Nickel

N

+ Nickel-Chrome-Silicon

+ pink, - white

Sheath pink

+ orange, - red

Sheath orange

-40 °C .. 1000 °C

- Nickel-Silicon

J

+ Iron

+ black, - white

Sheath black

+ white, - red

Sheath black

-40 °C .. 750 °C

- Constantan

E

+ Nickel-Chrome

+ purple, - white

Sheath purple

+ purple, - red

Sheath purple

-40 °C .. 800 °C

- Constantan

T

+ Copper

+ brown, - white

Sheath brown

+ blue, - red

Sheath blue

-40 °C .. 350 °C

- Constantan

R

+ Platinum-13 % Rhodium

+ orange, - white

Sheath orange

+ black, - red

Sheath green

0 °C .. 1600 °C

- Platinum

S

+ Platinum-10 % Rhodium

- Platinum

B

+ Platinum-30 % Rhodium

+ grey, - white

Sheath grey

+ grey, - red

Sheath grey

600 °C .. 1700 °C

- Platinum-6 % Rhodium

Page 16: Power and Energy - Thermo Sensor Downloads/Power and Energy... · Sheath Material: Inconel 600, M.-No. 2.4816 Hot Junction: Insulated Probe Diameter: 4.8 mm, reduced to 1.6 mm at

A modern and future-oriented Temperature Measuring Technology Company: THERMO SENSOR

Thermo Sensor is well-known in various industries for the development of high quality- and cutting-edge products in the field of temperature, measuring, and control engineering.

Since 1994, it is our main target to satisfy and outreach customer requirements.

At two manufacturing sites in Germany, Thermo Sensor produces temperature sensors which come into operation worldwide on all continents. The production range includes

thermocouples, resistance thermometers and a wide range of accessories (e.g. connectors and turned parts like compression fittings or ferrules); produced in the in-house machinery pool. Available are standard and special designs, as well as sensors especially built for use in

potentially explosive atmospheres (ATEX or IECEx).

Since 1996, Thermo Sensor is certified according to the respectively valid quality management system (currently ISO 9001:2008). The combination of the most modern

production methods and the skills of our staff is the root of our success and guarantees a product quality which meets even the most sophisticated requirements.

THERMO SENSOR GmbH Siemensstraße 3659199 Bönen, GermanyTel. +49 2383 92102-0 Fax +49 2383 92102-99 [email protected] www.thermo-sensor.de

THERMO SENSORcustomer-oriented • innovative • flexible

Please contact us. We will be happy to assist you!