power & control equipment - chs controls€¦ · · 2016-10-11shipping weight: 490 lbs. 581...

Power & Control Equipment

Section 4

CHS Controls AB Tel +46 42 38 61 00, Fax +46 42 38 61 29 [email protected] www.chscontrols.se


Section 4

Power and control are at the heart of the lighting control systemforanyairfield.TheFederalAviationAdministrationhassetforth standards dictating how fixturesandsignsmaybepoweredand controlled.

Crouse-HindsAirportLightingProducts has the constant currentFerro-resonantand seriestyperegulatorsina varietyofsizesforallairports.Ourregulators and control geararedesignedtoprovide

precisioncontrolofairfieldcircuitsandinterfacewithawidearrayofcontrol and monitoring options.

Power Vault Lighting Control

Application Icons

4.1

www.crouse-hinds.com/airportlighting Home Office: United States – +1 860-683-4300International Offices: Canada • China • Dubai • Mexico • Brazil


Section Head

REGFConstant Current Regulators - FerroresonantCompliances: FAAAC150/5345-10:L-828 ICAOAerodromeDesignManual,Part5

Small/4-10kWUnit

ApplicationsTheREGFConstantCurrentRegula-torisdesignedtoprovideprecisioncontrolofrunwaylightingcircuits.TheFerroresonant core design runs more efficienctly.TheFerroresonantdesignalsocreatesacleanersinewavethatfunctionstoimprovecommunica-tion on the power lines and helps to prolong the life of the lamps on the circuit.Theequipmentcanbesup-plied with a wide range of control and monitoring options.

These regulators are air cooled and designedforindoorservice.

Features � ETLCertified � LowTotalHarmonicDistortion(THD)<10%

� Cleanoutputsinusodialwaveform � Stackabledesign(3HighMax) � SoftOn/Off � Air cooled � Ferroresonant Design � Built-indigitalammeter (0.5%accuracy)

� Regulation±1%over0to100%loadand+10%to-5%line voltagewithnotapchanges

� On-offswitchingunderload � Lightningandtransientprotection:

input and output lines � Efficiency–90%minimum (Highstep,fullyloaded)

� Highpowerfactor.99 (Highstep,fullyloaded)

� Remoteresetcapability � Output current maintained

with 30% open isolation transformer secondaries

� Open circuit protection � Overcurrentprotection � 10,000 feet remote control @120V

� Temperature–40°Cto+55°C � Singlecontrolboardforallsizes � Rotaryswitchforstep-control � Fieldselectablebrightness

steps (1, 3, 5) � Hingedfrontdoorwithhandle

CCRType: 8 =L-828

Frequency: 60 = 60Hz

RegulatorType: F = Ferroresonant

InputVoltage: 208 = 208V,60Hz 220 = 220V,60Hz 240 = 240V,60Hz 480 = 480V,60Hz

KilowattRating: 04 = 4.0kW 07 = 7.5kW 10 = 10kW

OutputBrightnessSteps: 1 = 1 Step (5.5A) 3 = 3Step(4.8,5.5&6.6A) 5 = 5Step(2.8,3.4,4.1,5.2&6.6A)

Options: B = Integralcircuitbreaker C = Computerreadyinterface* CA = IntergralS-1Cutout,Integralcircuitbreaker,Green/YellowGrounding Wires per Canadian Electrical Standards D = Digitrac™computerizedcontrolandmonitoringsystem (IncludesoptionC) M2 = IntegralMegatracearthleakdetector(includesoptionS2)** S2 = IntegralS-1Cutout S506A = Load Volts Metering** V = DCRemoteControl,internallysupplied(24,48&60VDC)

* Includespotentialandcurrenttransformersandrelaycontactsforindicationof loss of input power and local/remote control. ** RegulatorcannotbeorderedwithbothM2andS506Aoptions.

Standardremotecontrolvoltageis120VAC.


Ordering Information

- - - 8 2 8 6 0 F -

EATON’S CROUSE-HINDS BUSINESS4.2


Dimensions: Inches (mm)

InstructionManual: 2501

4Kw 7.5kW 10kWShippingWeight: 490lbs. 581lbs. 711lbs. 222kg. 264kg. 323kg.

ShippingVolume: 9.2cu.ft. 9.2cu.ft. 9.2cu.ft. 0.26 cu.m. 0.26 cu.m. 0.26 cu.m.

Power Factor/Efficiency Data (100% load/10kw)

5-BrightnessStepCCR

Step (output) Power Factor Efficiency%

B5(6.6A) 0.99 93%

B4(5.2A) 0.98 93%

B3(4.1A) 0.98 91%

B2(3.4A) 0.98 89%

B1(2.8A) 0.79 84%

Outline Drawing

LOCALCONTROLSWITCH

1

2

3

45

OFFREMOTE

DANGERWHEN THE REGULATOR IS ENERGIZED

HIGH VOLTAGE PRESENT INSIDE CABINET

WINDSOR, CT U.S.A.SERIAL NUMBER

!

PART NUMBER

INPUT: VOLTS, Hz, A @ KW

CONTROL: VOLTS, Hz

SINGLE PHASECONSTANT CURRENT REGULATOR

3 4.8, 5.5, 6.6A 5 2.8, 3.4, 4.1, 5.2, 6.6A

BRIGHTNESS STEPS OUTPUT CURRENT

OUTPUT: KW @ 6.6A

IDENTIFICATION: FAA L-828 FAA L-829

PowerTrac TM

26.5(673.1)

24.0(609.6)

25.0(635)

Technical Data

Renewal Parts

Description PartNumber Description PartNumber

15PINCableAssembly 34070Capacitor, 50uF, 660 VAC 32990KIContactor 10047-1249Switch&Displayprintedcircuitcard 32752Fuse1A,5x50mm 10047-2890Fuse125MA,5x20mm 10047-2889Fuse2A,5x20mm 10047-2920InterconnectP.C.Board 34054-1LA1LightingArrestor 10047-885LA2&LA3LightingArrestor,3kv 10053-703

Main printed circuit card, 120VACinternalcontrolvoltage 34031-1*Main printed circuit card, forusewithOptionV 34031-1V*DisplayMainPCBDRibbonCable 10047-2826SolidStateRelay&ThermalPad 34207Switchknob 10041-31RVIVaristor 10047-1297

* SerialNumberunitspriorto300consultfactory.

4.3




Medium/15-20kWUnit

ApplicationsTheREGFConstantCurrentRegula-torisdesignedtoprovideprecisioncontrolofrunwaylightingcircuits.TheFerroresonant core design runs more efficienctly.TheFerroresonantdesignalsocreatesacleanersinewavethatfunctionstoimprovecommunica-tion on the power lines and helps to prolong the life of the lamps on the circuit.Theequipmentcanbesup-plied with a wide range of control and monitoring options.

These regulators are air cooled and designedforindoorservice.

Features � ETLCertified � LowTotalHarmonicDistortion(THD)<10%

� Cleanoutputsinusodialwaveform � Stackabledesign(2HighMax) � SoftOn/Off � Air cooled � Ferroresonant Design � Built-indigitalammeter (0.5%accuracy)


� On-offswitchingunderload � Lightningandtransientprotection:

input and output lines � Efficiency–90%minimum (Highstep,fullyloaded)

� Highpowerfactor.99 (Highstep,fullyloaded)

� Remoteresetcapability � Output current maintained


� Open circuit protection � Overcurrentprotection � 10,000 feet remote control @120V

� Temperature–40°Cto+55°C � Singlecontrolboardforallsizes � Rotaryswitchforstep-control � Fieldselectablebrightness


CCRType: 8 =L-828



CabinetSize: 1 = Mid-Size


KilowattRating: 15 = 15kW,6.6A 20 = 20kW,6.6A 16 = 15kW,20A 21 = 20kW,20A

OutputBrightnessSteps: 1 = 1Step(5.5A)-6.6Aunitsonly 3 = 3 Step 5 = 5 Step

Options: B = Integralcircuitbreaker C = Computerreadyinterface* CA = IntergralS-1Cutout,Integralcircuitbreaker,Green/YellowGrounding Wires per Canadian Electrical Standards D = Digitrac™computerizedcontrolandmonitoringsystem (IncludesoptionC) M2 = IntegralMegatracearthleakdetector(includesoptionS2)** S2 = IntegralS-1Cutout S506A = Load Volts Metering** V = DCRemoteControl,internallysupplied(24,48&60VDC)





- - - - 8 2 8 6 0 F 1




5-BrightnessStepCCR


B5(6.6A) 0.99 91%

B4(5.2A) 0.98 90%

B3(4.1A) 0.98 89%

B2(3.4A) 0.91 87%

B1(2.8A) 0.71 84%

Outline Drawing

Technical Data

Renewal Parts


CONTROLSWITCH

LOCAL

5 4

3

2

REMOTE OFF

1


5 2.8, 3.4, 4.1, 5.2, 6.6A 3 4.8, 5.5, 6.6A

CONSTANT CURRENT REGULATOR


WINDSOR, CT U.S.A.

HIGH VOLTAGE PRESENT INSIDE CABINETWHEN THE REGULATOR IS ENERGIZED

DANGER

OUTPUT: KW @ 6.6A

CONTROL: VOLTS, Hz

PART NUMBER

SERIAL NUMBER

!

IDENTIFICATION: FAA L-828

SINGLE PHASE

PowerTrac TM

FAA L-829

39.75(1009.6)

30.0(762)

25.0(635)



15kW 20kWShippingWeight: 860lbs. 1070lbs. 390kg. 485kg.

ShippingVolume: 13.8cu.ft. 13.8cu.ft. 0.39 cu.m. 0.39 cu.m.

15PINCableAssembly 34070Capacitor, 50uF, 660 VAC 32990Kl Contactor, 95A 32084Kl Contactor, 120A 32085SwitchDisplayprintedcircuitcard 32752Fuse1A,5x50mm 10047-2890Fuse125MA,5x20mm 10047-2889Fuse2A,5x20mm 10047-2920InterconnectP.C.Board 34054-1LA1LightingArrestor 10047-885

LightingArrestor,3kv(6.6ACCR) 10053-703LightingArrestor,6kv(6.6ACCR) 10053-704Main printed circuit card, 120 VAC internal controlvoltage 34031-1Main printed circuit card, forusewithOptionV 34031-1VDisplay/SwitchRibbonCable 10047-2826K2SolidStateRelay&ThermalPad 34207Switchknob 10041-31RVIVaristor 10047-1297

4.5




Large/30kWUnit

ApplicationsTheREGFConstantCurrentRegulator isdesignedtoprovideprecisioncontrolofrunwaylightingcircuits.The Ferroresonant core design runs more ef-ficienctly.TheFerroresonantdesignalsocreatesacleanersinewavethatfunctionstoimprovecommunicationonthepowerlines and helps to prolong the life of the lampsonthecircuit.Theequipmentcanbesupplied with a wide range of control and monitoring options. These regulators are air cooled and designedforindoorservice.

Features � ETLCertified � LowTotalHarmonicDistortion(THD)<10% � Cleanoutputsinusodialwaveform � Stackabledesign(2HighMax) � SoftOn/Off � Air cooled � Ferroresonant Design � Built-indigitalammeter(0.5%accuracy) � LowTotalHarmonicDistortion(THD)<10% � Cleanoutputsinusodialwaveform � Stackabledesign(2HighMax) � Regulation±1%over0to100%loadand+10%to-5%linevoltagewithnotapchanges

� On-offswitchingunderload � Lightningandtransientprotection:input

and output lines � Efficiency–90%minimum(Highstep,fully

loaded) � Highpowerfactor.99(Highstep,fully

loaded) � Remoteresetcapability � Output current maintained with 30% open

isolation transformer secondaries � Open circuit protection and Overcurrentprotection

� 10,000feetremotecontrol@120V � Temperature–40°Cto+55°C � Singlecontrolboardforallsizes � Rotaryswitchforstep-control � Fieldselectablebrightness


CCRType: 8 =L-828



CabinetSize: 2 = Full-Size


KilowattRating: 30 = 30kW,6.6A 31 = 30kW,20A

OutputBrightnessSteps: 1 = 1 Step (5.5A) 3 = 3Step(4.8,5.5&6.6A) 5 = 5Step(2.8,3.4,4.1,5.2&6.6A)Options: B = Integralcircuitbreaker C = Computerreadyinterface* CA = IntergralS-1Cutout,Integralcircuitbreaker,Green/YellowGrounding Wires per Canadian Electrical Standards D = Digitrac™computerizedcontrolandmonitoringsystem (IncludesoptionC) M2 = IntegralMegatracearthleakdetector(includesoptionS2)** S2 = IntegralS-1Cutout S506A = Load Volts Metering** V = DCRemoteControl,internallysupplied(24,48&60VDC)





- - - - 8 2 8 6 0 F 2




5-BrightnessStepCCR


B5(6.6A) 0.99 93%

B4(5.2A) 0.98 91%

B3(4.1A) 0.98 90%

B2(3.4A) 0.92 88%

B1(2.8A) 0.74 85%

Outline Drawing

Technical Data

Renewal Parts


CONTROLSWITCH

LOCAL

5 4

3

2

REMOTE OFF

1


5 2.8, 3.4, 4.1, 5.2, 6.6A 3 4.8, 5.5, 6.6A

CONSTANT CURRENT REGULATOR


WINDSOR, CT U.S.A.

HIGH VOLTAGE PRESENT INSIDE CABINETWHEN THE REGULATOR IS ENERGIZED

DANGER

OUTPUT: KW @ 6.6A

CONTROL: VOLTS, Hz

PART NUMBER

SERIAL NUMBER

!

IDENTIFICATION: FAA L-828

SINGLE PHASE

PowerTrac TM

FAA L-829

39.75(1009.6)

36.0(914.4)

25.0(635)



ShippingWeight: 1,635lbs. 742kg.

ShippingVolume: 20.7cu.ft. 0.58 cu.m.

15PINCableAssembly 34070Capacitor, 50uF, 660 VAC 32990Displayprintedcircuitcard 32752KIContactor,200A 10047-2774KIContactor,120A 32085Fuse125MA,5x20mm 10047-2889Fuse2A,5x20mm 10047-2920InterconnectP.C.Board 34054-1LA1LightingArrestor 10047-885LightingArrestor,3kv(20ACCR) 10053-703LightingArrestor,6kv(6.6ACCR) 10053-704

Main printed circuit card, 120VACinternalcontrolvoltage(standard) 34031-1Main printed circuit card, forusewithOptionV 34031-1VDisplay/SwitchRibbonCable 10047-2826K2SolidStateRelay&ThermalPad 34207Switchknob 10041-31RVIVaristor 10047-1297

4.7



C-SGSCabinet - SwitchgearCompliances: UL891

Combinations(Specifyinstallationlineuplefttoright):

AirportCode:

ProjectNumber:



- 8 2 8 S Y S -

ApplicationsTheCrouse-HindsSwitchgearSystem(SGS)utilizesaUL compliantbusforthedistributionof electrical power and the precisioncontrolofairfieldlightingcircuits.TheequipmentmeetsallapplicableULandNEMAstan-dards, integrates enhancedsafetyfeatures,providesforcost-effectiveinstallationandserviceability,isair-cooledanddesigned for indoor installations.

Thebenefittoinstallinga CCHSGSishavingallthe energyequipmentinasmallerareaandwhenaCCRneedstobereplaced,thenonlythecorecanbechangedprovidingahugelongtermcostsavings.

Features � ComplieswithUL891, standardfordead-front switchboard

� NEMA1cabinet

� Seismiczone4ratedsystem

� 65,000AICbusbracing

� 800 Amp copper main horizontalbuswithdeadfront

� 300Ampcoppergroundbus

� Fieldchangeable(CCR-SGS)loadbalancing

� Modulardesignforeasy add-onfieldinstallations

� Allcabinetsystemsareshippedinmodularformat.Assemblyrequired.

� Rated for 480 VAC

� Tworegulators(CCR-SGS) percabinet

Maximum Bus Bar System Capacity:280 kW (at 480V, Input Voltage)

CCR-SGS

PowerRequirementsData

480V,Input

CCR(Rated Current)

04kw 9 A

7.5kW 17 A

10kW 23 A

15kW 34 A

20kW 46 A

30kW 69 A



Outline Drawing

Renewal Parts




ShippingWeight: MainInputCabinet-700lbs. AuxiliaryCabinet-700lbs. ConstantCurrentRegulatorCabinet-1200lbs.

AuxiliaryCabinet 34125-XConstantCurrentRegulatorCabinet (2powermodules) 34192-XLowerTrackExtension 34127-HT

Note:Consultinstructionmanualand/orfactoryforassistance.

Maininputcabinet&circuitbreaker 34122-XS1Cabinet 34124-XUpperTrackExtension 34126-HT

3

2

1

5 4

LOCALCONTROLSWITCH

OFFREMOTE

CONTRAST

SETUP

ENTER

tracPower TM

FUNCTION

DEVICE

MAININPUT

CU

TOU

T

CU

TOU

T

CU

TOU

T

CU

TOU

T

CONSTANT CURRENTREGULATOR CABINET

AUXILARY CABINETFOR CCS

S-1 CABINET

FRONT VIEW

BOTTOM VIEW

P/N 34122 P/N 34192 P/N 34125 P/N 34124

VIEW SHOWNWITHOUT DOOR

98.0(249)

5.0 (12.7)

15.0(38)

20.0(51)

36.0 (91)TYP.

10.0(25.4)

10.0(25.4)TYP.

2.5 (6.4)TYP.

1.9 (4.8)TYP.

6.0 (15)TYP.

31.0 (79)TYP.

30.0˝(76)TYP.

38.0˝(97)TYP.

42.0˝(107)TYP.

16.0(41)TYP.

PER SECTIONØ0.625 (16 mm)TYP. (4)

128.0 (325)

4.9



CCR-SGSConstant Current Regulator - Switchgear SystemCompliances: FAAAC150/5345-10:L-828

ApplicationsTheCrouse-HindsConstant CurrentRegulator-Switchgear System(CCR-SGS)utilizes Ferroresonant Transformer technologyforthedistributionofelectrical power and the precision controlofairfieldlightingcircuits.Theequipmentmeetsall applicableFAAstandards, integratesenhancedsafety features,providesforcost-effectiveinstallationandserviceability,isair-cooledanddesignedforindoorinstallations.

Features � ETLCertified

� Superior power factor and efficiencyoverallsteps (RefertoTableA,nextpage)

� Superiorlow-lineharmonics andlowEMIcharacteristics

� Standardized design for maximum space utilization

� Modular construction for interchangeability

� IntegratedModel2S-1Cutoutpro-videsaddedsafetyduringservicing

� Diagnostic LEDs, and digital am-meter for enhanced troubleshootingcapabilities

� Capabilityforlineandloadcircuitswitching while in operation

� Lightningprotectionforboth input and output lines

� Integratedsoftstartandremotereset functions

� Internal120VACControlVoltage

� IntegralCircuitBreaker

� RotarySwitchoff/remote &stepcontrol

� Air Cooled

� DesignedforIndoorInstallation

� Switchgearsystemincludes coremoduleandcabinetdoorwithallcircuitry

CCRType:L-828

SwitchgearCCRModel:


InputVoltage: 480 = 480V,60Hz

KilowattRating: 04 = 4.0kW(6.6AUnitOnly) 07 = 7.5kW(6.6AUnitOnly) 10 = 10kW(6.6AUnitOnly) 15 = 15kW,6.6A 16 = 15kW,20A 20 = 20kW,6.6A 21 = 20kW,20A 30 = 30kW,6.6A 31 = 30kW,20A

OutputBrightnessSteps: 1 = 1Step(5.5A,notavailablewith20Aunits) 3 = 3 Step 5 = 5 StepOptions: C = Computerreadyinterface* D = Digitrac™computerizedcontrol&monitoringsystem (includes option C) M = Megatrac™Integralearthleakagedetector N = Nocabinetdoorincluded,onlycoremoduleforretrofitpurposes V = DCRemoteControl,internallysupplied(24,48&60VAC)

* Potential&currenttransformerincluded,CircuitBoardwithrelaycontacts forlossofinputpower&local/remotecontrol.




- - - - 8 2 8 S G S





4kW–10kW 15kW–20kW 30kWShippingWeight: 1230lbs. 1435lbs. 1650lbs. 558kg. 651kg. 748kg.

ShippingVolume: 36in.Wx48in.Dx57in.H

Table A – Power Factor/Efficiency Data (100% load)

5-BrightnessStepCCR 3-BrightnessStepCCR

Step (output)Power Factor Efficiency% Step (output)

Power Factor Step (output)

B5(6.6Aor20A) 0.99 94% B100(6.6Aor20A) 0.99 93%

B4(5.2Aor15.8A) 0.99 93% B30(5.5Aor16.5A) 0.98 91%

B3(4.1Aor12.4A) 0.94 91% B10(4.8Aor14.4A) 0.79 84%

B2(3.4Aor10.3A) 0.87 89% — — —

B1(2.8Aor8.5A) 0.79 81% — — —

Technical Data

Renewal Parts


Capacitor, 50uF, 660 VAC 32990Displayprintedcircuitcard 32752Main printed circuit card, 120VACinternalcontrolvoltage 34031-1

Main printed circuit card, forusewithOptionV 34031-1VK2SolidStateRelay&ThermalPad 34207SwitchKnob 10041-31

Outline Drawing

PULL HERE

DA

NG

ER

S-1 C

UT

OU

T

!

T5

T6

TB2

K1RV1

T2

K2

E1

E2

T3

T4

CB1

INP

T8

TB3CA

P1

CA

P2

DO NOT PULL ON SHEET METAL

T7

GND

INTINPUT

26.5(67.3)

38.5(97.8)

(4-10 kW)

43.8(111.2)

(15-30 kW)

4.11



REGWConstant Current Regulators-WetCompliances: FAAAC150/5345-10:L-828andL-829 ICAOAerodromeDesignManual,Part5 UFC3-535-01 USNNAVAIR51-50AAA-2

ApplicationsTheREGWConstantCurrentRegula-torisdesignedtoprovideprecisioncontrolofrunwaylightingcircuits.Theequipmentcanbesuppliedwitha wide range of control and monitor-ing options.

These regulators are oil cooled and designedforindoorservice.

Features � ETLCertified(60HzOnly)

� Oilcooled(NoPCB’s), usesecofriendlymineraloil

� Advanceddiagnosticaids

� Shunttypeferro-resonant regulator

� SoftOn/Off

� Plug-inprintedcircuitboards

� SeparateHighVoltage compartment

� ElapsedTimeIndicator: each step and total

� Built-indigitalammeter (0.5%accuracy)


� On-offswitchingunderload

� Superior Lightning and transient protection:inputandoutputlines

� Efficiency—90%minimum

� Highpowerfactor

� Remoteresetcapability

� Output current maintained with 30% open isolation transformer secondaries

� Open circuit protection

� Overcurrentprotection

� CompatibilityofMultipleOptions

� IntegralL-829Monitoring

� 10,000 feet remote control @120V

� Temperature–40°Cto+55°C

CCRType: 828 = L-828 829 = L-829Frequency: 50 = 50Hz 60 = 60HzWetType: W = Oil Cooled

KilowattRating: 11 = 10kW 15 = 15kW 20 = 20kW 30 = 30kW 37 = 37.5kW(60HzOnly) 50 = 50kW 70 = 70kW(60HzOnly) (NotFAARecognized)InputVoltage:*** 1 = 20850/60Hz* 2 = 22050/60Hz* 3 = 23050Hz* 4 = 24050/60Hz**** 5 = 380,50Hz 6 = 400,50Hz 7 = 415,50Hz 8 = 480,60Hz 9 = 2400,60Hz**OutputCurrent: 66 = 6.6A* 20 = 20A(NotAvailableunder20kW)OutputBrightnessSteps: 01 = Fixed(HighestStep) 03 = 3 Steps 05 = 5 StepsOptions:See catalog page CCRO for a complete list of options.

* Notavailableabove30kW** Wyesystemisstandardwithone-polebreaker.ForDeltasystemseeOption94(Seepage4.19)***Only60HzInputVoltageisETLCertified****NotAvailableabove30kW50Hzand37.5kW60Hz



- - W - - - -



Technical Data

Renewal Parts


Fuse,1Amp,Slo-Blo 10047-1205Fuse,1/8Amp,Slo-Blo 10047-1005L-828ControlAssembly 32323-“X”-“Y”

L-829ControlAssembly 32323-“X”-“Y”-61SCR/HeatsinkAssembly,10-20KW 31505-1SCR/HeatsinkAssembly,30-70KW 31505-2

Outline Drawing

LIFTINGEYE

COOLINGRADIATOR

GROUNDLUG

OILDRAINVALVE

55.13(1400)

3.00 (76)

B

27.75(705)

A

CONTROLASSEMBLY KEYPAD

DIGITALDISPLAY

FRONTVIEW30KW,60HZUNITSHOWN

TOPVIEWOUTLINE



Brightness Current Output Percentage (%)

Step 6.6ASystem 20ASystem Light Output

5 6.6 20.0 100.0

4 5.2 15.8 20.0

3 4.1 12.4 4.0

2 3.4 10.3 0.8

1 2.8 8.5 0.2

Shipping Weight Shipping Weight

KW Lb. Kg. Cu.Ft. Cu.M.

10 1575 715 103 2.92

15 1700 770 103 2.92

20 1825 830 103 2.92

30 2000 910 103 2.92

50 2600 1180 103 2.92

70 3000 1360 103 2.92

Radiators

KW A B R1 R2 R3

10 38.36(974)

27.75(705) — — —

15 43.19(1097)

27.75(705) Yes — —

20 43.19(1097)

27.75(705) Yes — —

30 43.19(1097)

31.63(803) Yes Yes —

50 43.19(1097)

38.25(972) Yes Yes Yes

70 43.19(1249)

38.25(972) Yes Yes Yes

Note:30kw,50Hzand37.5kw,usedataasshownfor50kw.

Insert1,3,or5inplaceof“X”forthenumberofbrightnessstepsrequired.Insert1for6,6Aor2for20Ainplaceof“Y”fortheoutputcurrentrequired.

4.13



REGDConstant Current Regulators-DryCompliances: FAAAC150/5345-10:L-828andL-829 ICAOAerodromeDesignManual,Part5 USNNAVAIR51-50AAA-2

Small/4-10kWUnit

ApplicationsTheREGDConstantCurrentRegula-torisdesignedtoprovideprecisioncontrolofrunwaylightingcircuits.Theequipmentcanbe supplied with a wide range of control and monitoring options.

These regulators are air cooled anddesignedforindoorservice.

Features � ETLCertified(60HzOnly)

� Air cooled

� AdvancedDiagnosticAids

� Seriestransformertyperegulator

� SoftOn/Off

� ElapsedTimeIndicator: each step and total

� Built-indigitalammeter (0.5%accuracy)


� On-offswitchingunderload

� Lightning and transient protection:inputandoutputlines

� Efficiency–90%minimum

� Remoteresetcapability

� Output current maintained with 30% open isolation transformer secondaries

� Open circuit protection

� Overcurrentprotection

� CompatibilityofMultipleOptions

� IntegralL-829Monitoring

� 10,000 feet remote control @120V

� Temperature–40°Cto+55°C

� Plug-inprintedcircuitboards

� Circuitboardcompatible withlargedryCCR***

� Easyaccessslideoutdrawerforquickelectricaltroubleshootingandmaintenance

***Fieldadjustmentsmayberequired.

CCRType: 828 = L-828 829 = L-829Frequency: 50 = 50Hz 60 = 60HzDryType: D = Air CooledKilowattRating: 04 = 4.0kW 07 = 7.5kW 10 = 10kWInputVoltage:* 1 = 208,60Hz 2 = 220,50/60Hz 3 = 230,50Hz 4 = 240,50/60Hz 5 = 380,50Hz 7 = 415,50Hz 8 = 480,60HzOutputCurrent: 66 = 6.6 AmpsOutputBrightnessSteps: 01 = Fixed:FullBrightnessat6.6A 03 = 3 Steps 05 = 5 StepsOptions:See catalog page CCRO for a complete list of options.

*Only60HzInputVoltageisETLCertified



- - D - - 6 6 - -

� Modularcontrolassembly

� Outputtapsproviderangeofefficientloadingoption





4Kw 7.5kW 10kWShippingWeight: 250lbs. 325lbs. 370lbs. 114kg. 145kg. 168kg.

ShippingVolume: 17.6cu.ft. 17.6cu.ft. 17.6cu.ft. 0.50 cu.m. 0.50 cu.m. 0.50 cu.m.

Technical Data

Renewal Parts


L-828ControlAssembly-1Step 32322-1L-828ControlAssembly-3Step 32322-3L-828ControlAssembly-5Step 32322-5

Fuse,1Amp,Slo-Blo 10047-1205Fuse,1/8Amp,Slo-Blo 10047-1005

L-829ControlAssembly-1Step 32322-1-61L-829ControlAssembly-3Step 32322-3-61L-829ControlAssembly-5Step 32322-5-61

Q1&Q2SCR/HeatsinkAssembly, AllCCRsexceptbelow 31814Q1&Q2SCR/HeatsinkAssembly, 208-240VAC,10Kwunits 31817

Outline Drawing

REGDOutput Percentage (%)

Current (Amps) Light Output

BrightnessStep 3-Step 5-Step 3-Step 5-Step

5 — 6.6 — 100

4 — 5.2 — 20

3 6.6 4.1 100 4.0

2 5.5 3.4 30 0.8

1 4.8 2.8 10 0.2

Note:For10,15,20,and30KwshunttypeREGD regulators, refer to catalog page 4.2.

FRONTVIEW SIDEVIEW

2.0 (51)

FRONTOFUNIT

GROUNDINGSTUD

21.3 (541)

36.0*(914)

KEYPAD

CONTROLASSEMBLY

DIGITAL DISPLAY

CONDUITKNOCK-OUTAREA RIGHTANDLEFTSIDES

23.0 (584)

2.0 (51)

3.5 (89)

REMOVABLELIFTINGEYE

6.0 (152)

* The unit with options 41, 42, 43, or 44 is 12˝ higher.

4.15



REGDConstant Current Regulators-DryCompliances: FAAAC150/5345-10:L-828andL-829 ICAOAerodromeDesignManual,Part5 USNNAVAIR51-50AAA-2

Large/10-30kWUnit

ApplicationsTheREGDConstantCurrentRegula-torisdesignedtoprovideprecisioncontrolofrunwaylightingcircuits.Theequipmentcanbe supplied with a wide range of control and monitoring options.

These regulators are air cooled anddesignedforindoorservice.

Features � ETLCertified(60HzOnly) � Air cooled � Shunttypeferroresonant

regulator � SoftOn/Off � AdvancedDiagnosticAids � ElapsedTimeIndicator:

each step and total � Built-indigitalammeter (0.5%accuracy)


� On-offswitchingunderload � Lightning and transient protection:inputandoutputlines

� Efficiency—90%minimum � Remoteresetcapability � Output current maintained


� Open circuit protection � Overcurrentprotection � CompatibilityofMultipleOptions � IntegralL-829Monitoring � 10,000 feet remote control @120V

� Temperature–40°Cto+55°C � Plug-inprintedcircuitboards � Circuitboardcompatible withsmalldryCCR***

� Modularcontrolassembly designforquicktroubleshootingand replacement

CCRType: 828 = L-828 829 = L-829Frequency: 50 = 50Hz 60 = 60HzDryType: D = Air CooledKilowattRating: 11 = 10kW 15 = 15kW 20 = 20kW 30 = 30kWInputVoltage:* 1 = 208,50/60Hz 2 = 220,50/60Hz 3 = 230,50Hz 4 = 240,50/60Hz 5 = 380,50Hz 7 = 415,50Hz 8 = 480,60HzOutputCurrent: 66 = 6.6 A 20 = 20A(10kwavailablein6.6Ampsonly)OutputBrightnessSteps: 01 = Fixed:FullBrightnessat6.6A 03 = 3 Steps 05 = 5 StepsOptions:See catalog page 4.18 for a complete list of options.

*Only60HzInputVoltageisETLCertified**Wyesystemisstandardwithone-polebreaker.ForDeltaSystemseeOption94.



- - D - - - -

***Fieldadjustmentsmayberequired.





10Kw 15kW 20kW 30kWShippingWeight: 800lbs. 880lbs. 1015lbs. 1170lbs. 363kg. 399kg. 460kg. 531kg.

ShippingVolume: 84cu.ft. 2.37 cu.m.

Technical Data

Renewal Parts


L-828ControlAssembly-1Step* 32323-“Y”-1L-828ControlAssembly-3Step* 32323-“Y”-3L-828ControlAssembly-5Step* 32323-“Y”-5

Fuse,1Amp,Slo-Blo 10047-1205Fuse,1/8Amp,Slo-Blo 10047-1005Fuse,2Amp,Slo-Blo 10047-1141

L-829ControlAssembly-1Step* 32323-1-”Y”-61L-829ControlAssembly-3Step* 32323-3-”Y”-61L-829ControlAssembly-5Step* 32323-5-”Y”-61

Q1&Q2SCR/HeatsinkAssembly,10-20KW 31505-1Q1&Q2SCR/HeatsinkAssembly,30KW 31505-2

Outline Drawing

REGDOutput Percentage (%)

Current (Amps) Light Output

BrightnessStep 3-Step 5-Step 3-Step 5-Step

5 — 6.6 20.0 — 100

4 — 5.2 15.8 — 20

3 6.6 4.1 12.4 100 4.0

2 5.5 3.4 10.3 30 0.8

1 4.8 2.8 8.5 10 0.2

Note:For4,7.5and10kwseriestypeREGDregulators, refer to catalog page 4.3..

FRONTVIEW SIDEVIEW

32.2(818)

LIFTINGEYES

REMOVABLELIFTINGEYES 2.3 (59)

36.0(914)

INPUTWIRING

PORT

FRONTOFUNIT

OUTPUTANDCONTROLWIRING

PORTS

1.3(33)

40.4(1027)

3.0 (76)

DIGITALDISPLAY

CONTROLASSEMBLY

KEYPAD

*Insert1for6.6Aor2for20Ainplaceof“Y”fortheoutputcurrentrequired.

4.17



CCROConstant Current Regulator Options-

For REGD & REGW Units

ApplicationsTheoptionsdescribedbelowapplytotheCrouse-HindsREGDandREGWconstantcurrentregulators(CCR’s)listedinthecatalog. ManyoptionsmaybecombinedinoneCCR.However,contactCrouse-Hindswhenspecifyingmultipleoptionstoinsurecompatibility

Option Number Description

11 48 VDC Control Voltage (Remote Source) Theregulatorcontrolvoltageis48VDCsuppliedbytheuserfromaremotesource.ThesourceistypicallyaDCpower supplybutitmayalsobebatteries.Thisoptionreplacesthestandardinternal120VACsupply.

16 48VDCControlVoltage(InternalSource) Theregulatorcontrolvoltageis48VDCsuppliedbyabuilt-inpowersupply.Noseparatepowersupplyinthetoweris required.Usingindividualpowersuppliesforeachregulatorlessensthepossibilityofcontrolsystemfailurethanwhen usingasinglecentralsource.Thisoptionreplacesthestandardinternal120VACsupply.

21 On/OffOutputCurrentMonitor Alsocalledsimpleremotebackindication,thisoptionsuppliesasetofdrycontactsforremotemonitoringoftheoutput current.Itprovidesapositivesignaltothetowerthattheconstantcurrentregulatorisreally“on”,thatis,thereiscurrent output to the circuit.

22 IndividualStepOutputCurrentMonitor Thisoptionisremotebackindicationfortheindividualbrightnessstepsoftheconstantcurrentregulator.Itprovides apositivesignaltothetowerthattheconstantcurrentregulatorisreally“on”atthecommandedstep,thatis,there iscurrentoutputtothecircuit.Therearefive(5)normallyopencontactsforbrightnessstepindicationandone(1) normallyopencontactthatmonitorstwofaultconditions:overcurrentandopencircuit.

23T ComputerInterface ThisoptionisusedonlyforFAAL-828regulatorsandprovidessetsofdrycontactsforremotestatusmonitoring. Therearetwo(2)normallyopen/normallyclosedFormCcontactstomonitor:localorremotestatus;andregulator inputpowerindication.(ThisoptionprovidespotentialandcurrenttransformersandrelateditemsforaCROUSE-HINDS computerizedcontrolsystem).

31 LampFailureDetector(829X0only) ThisoptionisusedonlyforFAAL-829regulatorsandprovidesadditionaleight(8)drycontactsforremoteindication fromzerotoeight(8)individualfailedairfieldlightinglamps.

33 EarthLeakage/GroundFaultDetector Cableinsulationresistanceisbasedonsoilconditions,cablelengthandage,andothervariables.Thisoptionwill displayarelativepercentageleakagevalue.Thisoptionmayalsosubstituteforperiodiccircuitmeggerreadingsand providesprogrammablegroundfaultdetectionwithtwo(2)levelsofremotealarmviadrycontacts.Readingsare requestedusingthekeypadandappearontheCCRdigitaldisplay.TheinstallercalibratestheCCRtothe100%value (zeroohms)byshortingoneoutputterminaltoground.Whenfirstconnectedtothecircuit,theinitialreadingrepresents theexistingleakage(typicallylessthan20%).RecordthatinitialpercentagevalueP1asthebaselineandmeasurefuture percentageP2readingsrelativetoit.MeggerthecircuitthefirsttimeandrecordthatvalueasM1.Futuremegger readingsM2areperformedbyreadingP2andusingthefollowingformula:

M2 = M1 ( P1 3 P2 ) 100% = 0 ohmsP1=Initial%readingM1=InitialmeggerP2=Today’s%readingM2=Today’smegger

Theuserdeterminesandsetsthetwo(2)percentagealarmlevels.




Option Number Description

41 DigitalDisplayofLineVoltage&Current Displaysonone(1)metertheregulator’sinputlinevoltsandamps.

42 DigitalDisplayofLineVoltage,LineCurrent&LoadVoltage Combinesthefunctionsofoptions41and44usingtwo(2)meters.

43 DigitalDisplayofLineVoltage Displaysonone(1)metertheregulator’sinputlinevolts.

44 DigitalDisplayofLoadVoltage Displaysonone(1)metertheregulator’soutputseriescircuitvolts.

62 DiscreteStatusIndication(829X0only) ThisoptionisusedonlyforFAAL-829regulatorsandprovidesseven(7)drycontactsforremotestatusmonitoring oftheL-829functions.Withoutthisoption,theL-829alarmsareindicatedonlybyasingleglobalalarmsignal locallyattheregulator.

63T DigitracComputerInterface IntegratedDigitracUnitthatprovidesfullCCRcontrolandL-829monitoring,asdescribedbelow,toa Crouse-HindsAirfieldLightingControlSystem. 1) Loss of input power to the CCR. 2) CCRshutdownbyopen-circuit/over-currentprotectivedevices. 3) Drop of more than 10% in the CCR VA load. 4) FailureoftheCCRtodelivertheselectedoutputcurrent. 5) Thenumberofburnt-outlampsineachseriescircuit. 6) CCR status (local or remote control). 7) The actual CCR output current. 8) TheactualCCRoutputvoltage. 9) The actual CCR output load (wattage). 10) Thestatusofthecomputer-controlledinterposingrelaysthatactivatetheCCR(commandedbrightness acknowledge).

94 PrimarySwitch.2Poles Thestandardprimaryswitchfor2400VinputpowerismadeforaWyeconfiguration,whichconsistsof(1)2400V lineand(1)neutral.ThisOptionprovidesaprimaryswitchforaDeltaconfiguration,whichconsistsof (2) 1200V lines.

S-486 IntegratedMegatrac–REGDLargeDry(pages4.16&4.17) IntegratedMegatracUnitthatmonitorsanddisplaystheinsulationresistancetogroundoftheairfieldlighting seriescircuit.TheMegatracUnitalsoprovidesawarningand/oralarmwhenthecable’sinsulationresistance measurementfallsbelowcustomerselectablethresholds

S-548 IntegratedMegatrac–REGDSmallDry(pages4.14&4.15) IntegratedMegatracUnitthatmonitorsanddisplaystheinsulationresistancetogroundoftheairfieldlighting seriescircuit.TheMegatracUnitalsoprovidesawarningand/oralarmwhenthecable’sinsulationresistance measurementfallsbelowcustomerselectablethresholds

Note: Whereapplicable,thecontactsprovidedforexternalremoteindicationarelimitedtotwo(2)ampsresistiveload. TheexternalwiringandindicatorsarenotsuppliedbyCrouse-Hinds.Improperexternalwiringvoidstheregulatorwarranty.

4.19



CSSCircuit Selector SwitchCompliances: FAAAC150/5345-5:L-847 UnifiedFacilitiesCriteriaUFC3-535-01

ApplicationsThe CSS Circuit Selector Switch is con-nected to the output of a single con-stant current regulator and switches thatoutputtooneormoreairfieldlighting series circuits. Common applicationsincludecircuitsforPAPIs,stopbars,andtaxiwaycenterlines.TheCSScanalsobeusedastheinterface betweenastandbybackupregulatorandseveraloperatingregulators.

Features � ETLCertified (6.6Ampcircuitsonly)

� SimultaneousorExclusiveSwitching

� For 6.6 or 20 Amp circuits

� LocallyandRemotelyControllable

� Unitsmaybeinterconnected toserveanynumberofcircuitswitha single regulator

� ClearDead-FrontCoverforhigh-voltagecompartment withinterlockswitch

� Wall or Conduit Mounting

� Deenergized Switching to protect regulatorcircuitry

� AmbientTemperatureRange -40°to+55°C


8 4 7 0 0 --

BasicNumber:

NumberofSeriesCircuits:1 to 4CurrentRating: 66 = 6.6A 20 = 20A(NotCertified)Options:Refertothechartbelow

SelectionChart:StandardFeatures&OptionsSelectonestandardfeatureoroptionwithineachgroup.Ifthetotalnumberofoptionsselectedexceedstwo(2),consultCrouse-Hindsfordeterminationofcompatibility.

GROUPA:INPUTVOLTAGE StandardFeature 120V,50/60Hz Option-2 220-240V,50/60Hz Option-15 480V,50/60HzGROUPB:CONTROLVOLTAGE StandardFeature 120V(InternalSource) Option-3 48VDC(RemoteSource) Option-4 120V(RemoteSource) Option-11 24VDC(RemoteSource)GROUPC:STATUSINDICATION StandardFeature NoStatusIndication Option-5 On/Off6.6ACircuitCurrentMonitor–ForfeedbacktoALCMSGROUPD:CIRCUITSELECTION StandardFeature Simultaneous:Anycombination Option-8 Exclusive:Onecircuitatatime Option-9 SpareRegulatorSwitching:Prevents InterconnectionofthetwoCCRs(2-circuitonly)GROUPE:CABINETTYPE StandardFeature NEMA1–Indoor(Painted) Option-10 NEMA4–Indoor/Outdoor(Painted) Option-12 CabinetDoorInterlockSwitch Option-13 NEMA4X–Indoor/Outdoor(StainlessSteel) Option-14 WithoutCabinet

Ordering InformationHowtoOrder:Tothebasiccatalognumber,addthenumberofseriescircuitstobeswitched andoptionsfromthechartbelow.

Examples:An84700-2-3-5isatwo-circuitselectorswitchforusewith48VDCremotecontrol. Itfeaturesarelayforon/offremotebackindication.

-



Renewal Parts


Control Transformer 220/120 (84700w/Option2) 10047-1444CurrentSensingCircuitBoard (84700-1or3w/Option5) 31978-1CurrentSensingCircuitBoard (84700-2or4w/Option5) 31978-2Fuse2.0Amp(84700-1or2) 10047-1590Fuse3.0Amp(84700-3or4) 10047-1591K1andK2RelayModuleAssembly 30848-1RelayK1SPNC 34197

RelayInterfaceAssembly 34195*RelayInterfaceHarness 32849*RelayModuleK2DPNO 34196*TimingCircuitBoard(84700-1or2) 31955-1TimingCircuitBoard(84700-1or2, w/Option3) 31955-6TimingCircuitBoard(84700-1or2, w/Option8) 31955-3TimingCircuitBoard(84700-3or4) 31955-2TimingCircuitBoard(84700-3or4, w/Option3) 31955-7TimingCircuitBoard(84700-3or4, w/Option8) 31955-4

*Theseitemsmustbeorderedtogether

Wiring Diagrams

Outline Drawings



-1-2 -3-4ShippingWeight: 70.0lbs. 95.0lbs. 31.8kg. 43.2kg.

ShippingVolume: 3.4cu.ft. 5.0cu.ft. 0.096 cu.m. 0.142 cu.m.

Suggested Conduit EntrancesA = Control PowerB=RegulatorC = Series Circuit

FRONTVIEW SIDEVIEW

CABINETSIZE24.0HX20.0WX8.0D(610X508X203)

B B

AA

CCCCCC

14.0(356)

24.0(610)

25.5(648)

25.5(648)



B B

AA

CCCCCC

14.0(356)

24.0(610)

25.5(648)

25.5(648)


4.21



RCRadio ControllerCompliances: FAAAC150/5345-49:L-854 NASAOGuidelines

ApplicationsThe Radio Controller permits the remote activationoftheairportlightingsystembythepilot.Thisisaccomplishedbykeyingtheaircraft’smicrophoneinaparticularse-quenceatadesignatedfrequency.Forthe1stepradiocontrollerthesystemisactivateduponreceivingaseriesofpulsesofradiofrequencyenergywithina5secondperiod.Afterreceiptoffivepulsestherelaycloses.The solid state timer will continue to oper-ate for 15 minutes after which it will cause thesystemtoreverttotheoriginal“off”condition.Thetimerisresetbythereceiptoffivepulsesatanytime,reinitiatingthe15minute“run”cycle.Theoperatingtimemaybeselectedin 15 minute increments from 15 minutes to 1 hourbysettingswitchesonthe TimerBoard

For the 3 step radio controller the systemsisactivateduponreceiving aseriesofpulsesofradiofrequency energywithinafivesecondperiod.Atthethirdpulsethefirstrelaycloses,atthefifthpulsethesecondrelaycloses,attheseventhpulsethethirdrelaycloses.Atanytimethepilothastheoptionofsendingthree,five,orsevenpulsestocommandtheintensityleveltohisdesires.Thesystemwillremainattheintensityofthelastcommandreceived.The solid state timer will continue to oper-ate for 15 minutes after which it will cause thesystemtoreverttothe“off”condition.TheTimerisresetbythereceiptofanycommandatanytime,re-initiatingthe15minute“run”cycle.


� Frequency:118to136MHz TheUNICOMfrequencyof122.8MHziscommonlyselected

� Outdoor Enclosure

� Whip or Remote Antenna

� InputVoltage:120V

� Solid-StateCircuitry

� AmbientTemperature:±55°C


Ordering InformationEachcontrollerincludesanantenna.Ifdesired,specifybydescriptionaremoteantennawith 50feet(15m)ofcoaxialcable.Specifytheradiofrequency.

RCproductsaremanufacturedbyControlIndustries

Description PartNumber

RadioControllerfor1Step RC-1T2ARadioControllerfor3Step RC-1T5ARegulatorInterfaceUnit RIU-1200*

* AregulatorinterfaceunitisnotrequiredfortheoperationofanyCrouse-Hindslatemodelregulator.

Outline Drawings

8.00(203)

10.00(254)

12.75(324)

12.00(305)

Receiver,Decoder,Tuner,andPower Supply

R3

R2

R1

CAP.

CONTROL 1CONTROL 2CONTROL 3120 VAC

5/16˝ DIA. MTG. HOLE4 PLACES

NEUTRAL

ANTENNA

FUSE

POWERTRANSF.

LED INDICATORS

Depth = 5.00 (127)


ShippingWeight: 18.0lbs. 8.2kg.




SPCSeries Plug Cutout Type S-1Compliances: FAA AC 150/5340

ApplicationsTheSeriesPlugCutoutTypeS-1isadeviceinstalledattheconstantcurrentregulator (CCR) output through which the series circuit passes. With the handle assemblyremoved,theSPCisolatestheCCRoutputfromairfieldseriesloopformaintenancepersonnelsafety.TheSPCalso shorts the series loop and shorts theregulatorsecondaryaidinginmain-tenancechecksandtroubleshooting.*

Features � Providespositiveproofthattheseriescircuitcannotbeenergizedduringmaintenance

� Shorts the series circuit for mainte-nancecontinuitychecks

� Shortstheregulatorsecondaryformaintenancechecks

� Bodyconstructedofhighstrengthengineered plastics

� Suitablefor6.6Aor20Acircuits � Protected against arcing


Renewal Parts

Description CatalogNumber

HandleAssembly 30779


InstructionSheet: 9208



CatalogNumber:


3 0 7 7 5

Wiring Diagrams

Outline DrawingsBODY

HANDLE/COVERASSEMBLY

9.25(235)

4.50(114)

6.38(162)

8.25(210)

4.25(108)

MOUNTING HOLE/SLOT0.41 x 0.62(10 x 16)

ENTRANCELOCATION FORSERIES LOOP CABLES

ENTRANCELOCATION FORCCR CABLES

* PrimarypowertotheCCRshouldalwaysbeshut-offandlockedoutbeforeremovingthehandleassembly.

S PC2

4.23



TRANSFORMERSSeries Isolation TransformersCompliances: FAAAC150/5345-47:L-830&L-831 ICAODesignManual,Part5 USMilitary STNA(France) CSA (Canada) IAF(India)

ApplicationsIsolationtransformersareusedinseriesairfieldandhighwaylightingcircuitstoelectricallyisolatethelightingfixturefromthemediumvoltageusuallypresent.Specialtytransformersarealsoavailablefornon-standardapplications.Thetransformersaretotallyencapsulat-edinTPRRubberand,whenappliedwith proper connections, are suit-ablefordirectburialinthesoil.


� MilitaryTransformerscomplywithMIL-T-27535

� TotallyEncapsulated

� PrimaryLeads(2)withplugandreceptacle

� SecondaryLead(1)withtwowirereceptacle

� For a grounded core and second-ary,add(-GRS)tothecatalognumber.(ContactCrouse-Hindsforsuitabilityandavailabilityofthis option.)



Catalog Nominal Primary Secondary Number Wattage Rating Rating Specification

FAAIsolationTransformersL-83060Hz TA010666-XX 10/15 6.6A 6.6A FAA TA025666-XX 20/25 6.6A 6.6A FAA TA045666-XX 30/45 6.6A 6.6A FAA TA045266-XX 30/45 20A 6.6A FAA TA065666-XX 65 6.6A 6.6A FAA TA10066D-XX 100 6.6A 6.6A FAA TA100266-XX 100 20A 6.6A FAA TA150666-XX 150 6.6A 6.6A FAA TA150266-XX 150 20A 6.6A FAA TA200666-XX 200 6.6A 6.6A FAA TA200266-XX 200 20A 6.6A FAA TA300626-XX 300 6.6A 20A FAA TA300226-XX 300 20A 20A FAA TA300666-XX 300 6.6A 6.6A FAA TA300266-XX 300 20A 6.6A FAA TA500626-XX 500 6.6A 20A FAA TA500266-XX 500 20A 20A FAA TA500666-XX 500 6.6A 6.6A FAA TA500666-XX 500 6.6A 6.6A FAA TA200GH6-01/10 200 5.5A 6.2A FAA TA300GH6-01/10 300 5.5A 6.2A FAA

FAAIsolationTransformersL-83150Hz TA010665-XX 10/15 6.6A 6.6A FAA TA025665-XX 20/25 6.6A 6.6A FAA TA045665-XX 30/45 6.6A 6.6A FAA TA045265-XX 30/45 20A 6.6A FAA TA065665-XX 65 6.6A 6.6A FAA TA10066D-XX 100 6.6A 6.6A FAA TA100265-XX 100 20A 6.6A FAA TA150665-XX 150 6.6A 6.6A FAA TA150265-XX 150 20A 6.6A FAA TA200665-XX 200 6.6A 6.6A FAA TA200265-XX 200 20A 6.6A FAA TA300625-XX 300 6.6A 20A FAA TA300225-XX 300 20A 20A FAA TA300665-XX 300 6.6A 6.6A FAA TA300265-XX 300 20A 6.6A FAA TA500625-XX 500 6.6A 20A FAA TA500265-XX 500 20A 20A FAA TA500665-XX 500 6.6A 6.6A FAA TA500265-XX 500 20A 6.6A FAA

xx-suffix:01“TennisBall”FAAL823Style8“forfrangiblecouplinglightfixtures” -10“Straight”FAAL823,Style7

-01STYLE8 -10STYLE7



Technical Data

10-25WTransformer

30-65WTransformer

100-150WTransformer

150-500WTransformer

4.25



CKPPrimary Connector KitsCompliances: FAAAC150/5345-26:L-823 ICAOAnnex14

ApplicationsThe connection of series isolation transformerstothepowercablesrequiresprimaryconnectorkitsthatcanbeappliedtocableendsinafewminutesbytheelectricalinstallerfol-lowing simple illustrated instructions.

Metalplugandreceptaclefittingsarecrimped onto the conductors and theninsertedintothemoldedrubberhousings.

Primarykitsprovidebothaplugandareceptacle.Onekitisrequiredforeachtransformer location for the ends of theseriescable.

Thecircuitsmaybereadilydisconnect-edfortestingorforreplacingfaultyequipmentandthenquicklyrejoinedforcontinueduse.Typically,L-823con-nections are taped and/or sealed using heatshrinkkits(HSK).RefertotheToolsandMarkersSectionforCablePenciller and Crimping Tools.

CKPProductsaremanufacturedbyAmerace


*54ClassicKitOnly-includesmoldedrubberadaptersaspartofkitBforsmalldiametercables.

Diametersvaryalongcablelengths.Takeseveralmea-surements.Selectatightfitratherthanalooseone.

*CableSizeTable

CableOutsideDiameter

SymbolWandY

Minimum Maximum

mm inches mm inches

5.0 0.195 6.6 0.260 B*

6.4 0.250 8.4 0.330 C

8.1 0.320 10.9 0.430 D

10.7 0.420 14.9 0.585 E

**ConductorSizeTable

Conductor Size

SymbolWandY

Concentric Stranded Solid

mm2 AWG mm2 AWG

4-6 10-12 4-6 8-10 6

10 8 10 6 4

16 6 16 4 3

- 4 - - 2

*54KitsOnly

ConnectorType: 52 = L-823SceenedCable 54 = L-823UnscreenedCable

PrimaryKitType:LeaveBlankforClassicKit S = ExtraColdShrinkSeal(54Only) SB = BareContinuityWire(52Only) SI = InsulatedContinuityWire(52Only)

ReceptacleCable: W = CableSize* X = ConductorSize**

PlugCable: Y = CableSize* Z = Conductor Size**

- -

Ordering InformationTospecifytheproperkitforaninstallation,selectfromthetablesbelowthesymbolswhichmeettherequire-mentsandsubstitutefor(W,X)and(Y,Z)respectively.

Examples:A52-D4-D4isaconnectorkitfor#8strandedconductorandacablediameterof.390inch.



CKSSecondary Connector KitsCompliances: FAAAC150/5345-26:L-823 ICAOAnnex14

ApplicationsSecondaryPlugKitType90PDesignedtomeetFAASpecificationsL-823,Figure4,style4,eachkitformsaplugfortwosingleconductorcablesforconnectiontoasecondaryreceptaclekitor to an isolation transformer. Bothcablesmustbethesamesize.

SecondaryReceptacleKitType90RDesignedtomeetFAASpecificationsL-823,Figure4,style11,eachkitformsa receptacle for two single conductor cablesforconnectiontoasecondaryreceptacleplugkit. Bothcablesmustbethesamesize.

SecondaryPlugKitType91PDesignedtomeetFAASpecificationsL-823,Figure4,style5,eachkitformsaplugforatwoconductorcableforcon-nectiontoasecondaryreceptaclekitorto an isolation transformer.

SecondaryReceptacleKitType91RDesignedtomeetFAASpecificationsL-823,Figure4,style12,eachkitformsa receptacle for a two single conductor cableforconnectiontoasecondaryplugkit.


ConnectorType: 90 = Terminating 2 single conductors 91 = Terminating2corecable

KitType: P = Plug R = Receptacle

CableSize:SelectSizeSymbolforCableSizeTable1

ConductorSize:SelectSizeSymbolforConductorSizeTable2

-


Note: ToorderStyle6Plug&Style8 Connector,consultfactory.

RefertopageToolsandMarkers Section for Crimping Tools.

CKS products are manufactured byAmerace

9

ConductorSizeTable2

ConductorSizeAWGSize

SymbolConcentric Stranded Solid

2mm2 14-16 3mm2 12-14 8

2.5mm2 6

4mm2 10-12 6mm2 8-10 6

6mm2 8 10mm2 6 4

CableSizeTable1

CableOutsideDiameter

Size Symbol

Applicableto Kit

Models

Minimum Maximum

mm inches mm inches

3 0.120 4 0.160 S 90P, 90R

3.9 0.155 5.5 0.205 A 90P, 90R

5.0 0.195 6.6 0.260 B 90P, 90R

6.4 0.250 8.4 0.330 C 90P, 90R

8.1 0.320 10.9 0.430 D 91P, 91R

10.7 0.420 14.9 0.585 E 91P, 91R

14.6 0.575 19.9 0.785 F 91P, 91R

4.27



HSKHeat Shrink Kit

ApplicationsTheairportlightingHeatShrinkKitfeaturesamechanicallytoughpolyolefinheat-shrinkablesleeve.ThesleeveisdesignedsothatonediameterwillfitallcommonL-823connector/cablecombinationsincludingcablesassmallas0.360inchdiameter.The1-pieceHSKsleeveisfactorycoatedwithawaterproofsealantattheendsonly,leavingtheL-823connectorcleanandre-enterable.ThemainpurposeistosealtheL-823connector/cablejoint,nottosealtheplug/receptaclemating.The2-pieceHSKhas sealant the full length.

Thecrosslinkedpolyolefinsleeveprovidesexcellent moisture, oil and fuel protection forL-823connectorsusedinL-868andL-867bases,ordirectburied.Thesleevesaretoughandwithstanddirectburialabuse.

Upontheapplicationofheatinexcessof275°F(135°C)thesleevequicklyshrinkstoatightfit,conformingtotheirregu-larshapeoftheL-823connector/cabletransition.Theshrinkingactioncausesthesealanttomeltandflow,forcingitintocon-tactwiththeunder-lyingsurfaces.Uponcooling,thesealantformsapositivebarrierwithhighadhesivestrength.Theprocessiscompletewhenthesealantissqueezedfromtheendsofthesleeveandtheheat-sensitivepaintontheoutsideofthesleevechangescolorfrombluetogray.



Description CatalogNumber

HSK(2-piece) 10047-1425

HSK(1-piece) 10047-2154

* Bothpiecescontainthesametotallengthof tubing:16inches(406mm)



RECEPTACLE

PLUGTRANSFORMERLEADS

TAPE WRAPBYOTHERS

PLUGL-823KIT

RECEPTACLEHSKSLEEVE(2-PIECE)

1. Slidethesleeveovercablebefore makingelectricalconnection.Mate connector sections and wipe dirt from connectorandcable.Cleancablewith solventwipe.

2. Pre-heatcablejacket.Beginshrinking atcenter,workingtowardbothends. Useaback-and-forth,sweepingmotion of the torch.

3. Shrinkingiscompletewhenmelted sealantissqueezedfrombothendsof thesleeveandallheat-sensitivepaint haschangedfrombluetogray.

Technical Data

Note: Usethe2-pieceHSKforconnections at the isolation transformer as illustratedbelow.Forcable-to-cable splices,usethe1-pieceHSKto enclose the entire connection.



CACable AssembliesCompliances: FAAAC150/5345-26:L-823 FAAAC150/5345-7:L-824 ICAOAnnex14

ApplicationsAirfieldlightingCableAssembliesareused when the lights and/or isolation transformers are installed remote from theseriesprimarycablelocation.

Features � UsesFAAapprovedL-823

connectors

� UsesFAAapprovedL-824cables

� Factorymoldedforwatertightcon-nectionsbetweenconnectorsandcable

� Anylengthavailable


PrimaryCableAssembly: 54M =Primary

ConnectorConfiguration: P = Plug(male)connectorStyle2 R = Receptacle(female)connectorStyle9

LengthinMeters:

* Ifbothendsofthecablearetobeterminated,usetwoletters.Ifonlyoneendis tobeterminateduseonlyoneletter.Ifthecableisonlyterminatedononeend, theotherendwillbeunprepared.

-


5 4 M -

SecondaryCableAssembly: 95M =Primary

ConnectorConfiguration: P = Style1Plug P6 = Style6Plug R7 = Style7Receptacle R8 = Style8Receptacle R8 = Style1PlugandStyle8Receptacle

CableSize†: F= TwoIndividual#12AWG(3.3mm2)thermoplasticinsulated,waterproofwires, rated600voltsbetweencontacts,1500voltstoearth,20amp,90CO.D.12.7mm G= 2/12AWG(3.3mm2)thermoplasticinsulatedwaterproofcable,rated600volts betweencontacts,1500voltstoearth,20amp,90CO.D.12.7mm H= TwoIndividual#16AWG(1.3mm2)thermoplasticinsulated,waterproofwires, rated600voltsbetweencontacts,1500voltstoearth,20amp,90CO.D.3.2mm I= 2/16AWG(1.3mm2)thermoplasticinsulatedwaterproofcable,rated600volts betweencontacts,1500voltstoearth,20amp,90CO.D.9.4mm K= TwoIndividual#14AWG(2.1mm2)Tefloninsulatedwires,rated600volts betweencontacts,1500voltstoearth,20amp,200C,wirescertifiedto UL1199andCSA1A/B L= SameasKaboveexpect#16AWG(1.3mm2)

LengthinMeters:

Availablein1/2meterincrementstoanylength

CAproductsaremanufacturedbyAmerace

- 9 5 M - -

SecondaryCA ConnectorConfigurations

Style8

Style7

Style9Style2

Style1

Style6

PrimaryCAConnectorConfigurations

4.29



power & control equipment - chs controls€¦ · · 2016-10-11shipping weight: 490 lbs. 581...

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