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Power & Control Engineered solutions for safety critical applications

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Page 1: Power & Control - Ferranti Technologies · Power Supplies & Distribution Ferranti Technologies is able to design & manufacture custom made power supplies at PCB, module and/or LRU

Power & ControlEngineered solutions for safety critical applications

Page 2: Power & Control - Ferranti Technologies · Power Supplies & Distribution Ferranti Technologies is able to design & manufacture custom made power supplies at PCB, module and/or LRU

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Ferranti Technologies LtdSupplier to the worlds leading defence organisations, including the UK MOD, Ferranti Technologies has provided advanced electronic technology for the UK aerospace and defence industries for over 40 years.

Customer Focused, Innovative Solutions

Ferranti Technologies’ reputation is founded on decades of experience and a commitment to quality that sets us apart from our competitors. With a wide range of skills, facilities and expertise, Ferranti Technologies is able to provide customised, innovative solutions focused on customer requirements.

Solutions to suit a variety of platforms

Our solutions are engineered for air, land and sea based platforms, from Power & Control systems, Training and Simulation to fully integrated Avionic & Mission Systems, our capabilities are operationally proven and in use all over the world.

Engineering & Manufacturing

With a multi-disciplined team of Hardware, Systems and Software Engineers, Ferranti Technologies can undertake detailed design, development, prototype manufacture and engineering qualification. Our well equipped Manufacturing facility brings concepts to life through a seamless transition into full scale manufacture.

Through-life Support

Ferranti Technologies’ Customer Support team offers a comprehensive, through-life maintenance support service for a wide range of electronic and precision electro-mechanical equipment, for both proprietary and other OEM products.

Experience you can rely on

Ferranti Technologies works within a variety of sectors, supplying complex electronic products for arduous or safety critical environments:

• Civil Aerospace• Military Aerospace• Land Defence• Naval Defence• Rail Transport

Focused on Customers & Driven

by Quality

Systems & SolutionsFerranti Technologies offers a range of high performance, cost effective products & systems designed to improve mission performance and operator safety through enhanced situational awareness and faster decision making.

Applications

• Fixed & Rotary Wing Aircraft• Land Vehicles• Marine Vessels• Servicemen• Homeland Security

Products & Systems

Blending combat experience with today’s advanced technology, Ferranti Technologies is able to offer a range of solutions suitable for a variety of applications. Our solutions are operationally proven and in use all over the world.

Our solutions include:

• Power Supply and Energy Storage• Power Conversion and Distribution• Helmet Mounted Systems• Training & Simulation• C4ISTAR• Guided Munitions & Weapon Systems• Force Protection• Soldier Systems• Identification & Surveillance• Enhanced Vision Systems

Page 3: Power & Control - Ferranti Technologies · Power Supplies & Distribution Ferranti Technologies is able to design & manufacture custom made power supplies at PCB, module and/or LRU

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Engineering CapabilitiesWith all the capabilities under one roof, Ferranti Technologies can work with you to design or upgrade your power & control equipment ensuring effective, robust and value for money solutions.

Ferranti Technologies’ Power and Control group boasts an engineering design team possessing a wealth of experience in the development of numerous complex, high reliability, safety and mission critical systems for a wide range of applications.

• Commercial Airliners• Business & Corporate Jets• Military Fast Jets• Military Transporters• Rotary Wing Aircraft• UAV/UAS

Our team of professionally qualified engineers are able to offer specialist technical expertise in a wide range of disciplines encompassing

• Systems Engineering• Power Systems Engineering• Requirements Management• Analogue Circuit Design• Digital Circuit Design• Software Development• Safety Critical Product Design• Design for Harsh Environments• Mechanical Design• Integrated Logistics Support• Project & Risk Management

This enables Ferranti Technologies to rapidly facilitate the most demanding of customer requirements.

The efficient realisation of complex products is guaranteed by our proven systems development and in-service support processes.

In conjunction with our accredited in-house manufacturing and environmental test facility, we offer customers a single point of contact for the creation of custom built, optimised engineering solutions.

Our Experience

• Static Inverters• Static Frequency Converters• Motor Controllers• Control Systems• Power Supplies

This was designed for operation within extreme environmental conditions, 40,000ft in a non conditioned bay, to meet the requirements of DO254 & DO178 B DAL B.

Power Supplies & Distribution

Ferranti Technologies is able to design & manufacture custom made power supplies at PCB, module and/or LRU level.

Our units cover a wide range of power levels & complexity including software control and in-house, custom designed, solid state circuit breakers.

Power Supplies

Ferranti Technologies has designed an independent power supply to provide power to deploy the emergency floatation system on board helicopters in the event of an aircraft main power system failure.

Inverters & Converters

Ferranti Technologies provides a suite of four converters and one emergency inverter to a large military transport aircraft. Each of these units were custom designed to meet the aircraft’s specific requirements. The converter suite consists of a 500VA, 1kVA, 2x 3kVA units providing 115v/230v, 50/60Hz output derived from the aircraft in a 3 phase, variable frequency ac input. Designed to meet the requirements of DO254 DAL C.

The inverter supplies 3.5kVA, 400Hz ac emergency power to support critical flight control in the event of an aircraft main ac power failure during emergency RAT deployment. Designed to meet the requirements of DO254 DAL B.

Motor & Generator Control

The company’s experience in motor & generator control extends to the development of a high power (14kVA) 550Vdc, dual BLDC motor controller derived from the aircraft variable frequency ac power.

Power & Control Experience - AirAs a trusted supplier to the Defence sector for many years, Ferranti Technologies has decades of experience in the design and manufacture of complex power & control technology for airborne applications.

Page 4: Power & Control - Ferranti Technologies · Power Supplies & Distribution Ferranti Technologies is able to design & manufacture custom made power supplies at PCB, module and/or LRU

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Power & Control Experience - LandAs a trusted supplier to the Defence sector for many years, Ferranti Technologies has decades of experience in the design and manufacture of complex power & control technology for land vehicles.

Control Systems

Hydraulic Control Units Designed for use in heavy military engineering platforms and powered from a standard 28V DC vehicle supply, these HCUs contain multiple cards (microprocessor, digital & analogue I/O, PSU and filter and reversionary PLD) and are fully qualified to a number of US and UK standards including DEF-STAN 00-35, 59-41, 61-5, MIL-STD 810, 2175 and 461.

Engine & Transmission Control System Designed for upgraded Armoured Fighting Vehicles and comprising 4 units (engine junction box, warning light box, electronic control unit, engine temperature sensors), these systems interface the new engine and automatic transmission to the existing vehicle control/ instrumentation and electrical system.

Power Distribution Systems

Ferranti Technologies has successfully designed and manufactured a number of system Power

Distribution Units (PDU). These distribution units can be either primary or secondary, controlling AC, HVDC and LVDC loads. The PDU can include full Health & Usage Monitoring Systems (HUMS) and Control and Monitor (C&M) to ensure your unit is safe, reliable and available in the harshest of conditions.

Power Conversion

Designed for use in harsh environments, these specialist power converters are for safety critical applications such as Explosive Ordnance Disposal (EOD) equipments and onboard vehicle power conversion.

Ranging from 200W to 15kW, these power converters offer fully isolated supplies for various applications.

Technologies include:

• AC to DC Conversion• DC to DC Conversion (HVDC and LVDC)• DC to AC Inverters (HVDC and LVDC)• Transformer Rectifier Units

Reduced CostLeveraging supplier relationships, sourcing alternative materials and engineering development are just some of the ways we can help to reduce the cost of manufacture.

Reduced Down Time Upgrading tired equipment can save you time. Our knowledge and expertise will not only provide you with the optimum solution, but our business processes ensure this is done with minimum down time.

Enhanced SafetyMaintaining the functionality of your power and control equipment ensures operational safety now and beyond to meet your future needs.

Upgrades and ModificationsIn addition to offering design services for new products, Ferranti Technologies has experience in the upgrade and modification of existing equipment. Upgrading existing equipment can offer significant benefits.

Page 5: Power & Control - Ferranti Technologies · Power Supplies & Distribution Ferranti Technologies is able to design & manufacture custom made power supplies at PCB, module and/or LRU

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Equipment

• Flexible SMT Lines• Lead & lead free technology• ICT & functional test• Flying probe• HALT & HASS test chamber• Automatic Optical Inspection• Aqueous wash technology• Conformal coating• Selective soldering• BGA Xray• BGA Rework• Carousel material storage• RAW & WIP barcode tracking

Operating as an extension to your business, Ferranti Technologies’ expertise includes:

• Initial concept design verification• Design for manufacture/test• Production readiness • Material Procurement• Printed Circuit Board Assembly • Cable Looms• Box build (LRU)• In Circuit Test• Functional Test• Environmental Stress Screening

Facilities

Based in Oldham, Lancashire, Ferranti Technologies’ 16,000m2 facility is more than equipped to meet the demands of our customers.

• 5000m2 assembly area • 3000m2 aftermarket support area• Class 10,000 clean air room• Class 100 clean air room• A further 5000m2 available for future growth• UKAS accredited environmental test facility

Electronic Manufacturing ServicesIn addition to our in house Engineering Team, Ferranti Technologies has a fully equipped and accredited manufacturing facility offering a wide range of services in support of proprietary and third party products.

The UKAS accreditation has been held (originally as Ferranti International) since 1986 and the following tests can be performed:

• Vibration• Acceleration• Temperature• Humidity• Low Pressure• Salt Fog• HALT/HASS Temperature & Multi Axis Vibration* (*Not UKAS accredited)

Test Experience

In addition to our extensive equipment, the lab technicians here at Ferranti Technologies, have had many years of experience in performing environmental tests and are fully conversant with the majority of commonly used standards.

It is with these inspection & test capabilities that Ferranti Technologies are able to guarantee a high level of product quality & reliability and generate peace of mind for our customers.

In order to meet the rigorous safety and quality standards that apply to the Aerospace & Defence industry, Ferranti Technologies has an impressive array of inspection & test equipment available in its facility for both proprietary and 3rd party product testing where applicable.

Through-out the manufacturing process, products undergo an extensive range of tests and inspections, from PCB board test & inspection to functional LRU test.

The following tests are carried out:• Optical Inspection• X-Ray Inspection• In Circuit Test• Functional Test• Environmental Stress Screening• Customer Eyes

Environmental Test

Ferranti Technologies has a UKAS Accredited Environmental Test facility (testing 0499) which is wholly focused on testing the operational safety of electronic products within safety critical and arduous environments.

Inspection & TestOver the past 5 years, the company has made significant investment in inspection & test equipment, which further strengthens the variety of services that are available to our customers.

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Introduction

The ongoing maintenance, repair & overhaul of your equipment is essential in ensuring optimum performance and safety. Ferranti Technologies offers a through-life support service for a wide range of electronic products, offered for both proprietary and third party manufactured products.

Tailored Service Offering

Ferranti Technologies’ dedicated Customer Support team offers a tailored support service comprising:

• Repair, Modification and Overhaul• Post Design Services• Integrated Logistic Support• Obsolescence Management• Documentation Support• Preventative Maintenance• Quality & Environmental Stress Screening• Testing & Commissioning

The team has particular expertise in meeting the demanding requirements of customers operating in the aerospace and defence markets. This, combined with a commitment to timely delivery and the provision of a cost-effective support solution, differentiates Ferranti Technologies from its competitors.

Fast, Efficient Repair & Overhaul

A fast and efficient repair & overhaul service ensures minimum system downtime for customers. A range of turnaround times are offered to meet the most demanding customer needs. A wide variety of product types are catered for, including:

• Electronic & electrical modules• Circuit cards (Plated Through Hole & SMT)• Wired racks and cabinets• Aircraft cockpit instrumentation• Precision mechanisms

All products are fully tested prior to return to the customer and are warranted.

Customer Support ServicesThrough-Life Maintenance Solutions

Post Design Services

Post design services (PDS) are carried out in accordance with Def Stan 05-123 and Def Stan 05-125. PDS activities are offered on an annual or multi-year contract basis and on a task by task basis.

Integrated Logistic Support

Level of Repair Analysis (LORA), Maintenance Task Analysis and Failure Modes Effects and Criticality Analysis (FMECA) can be provided when required.

Obsolescence Management

Ferranti Technologies are able to offer assistance with obsolescence management in accordance with BS EN 62402:2007. Using a reputable, up-to-date web based tool that provides EOL and PCN notifications enables us to monitor products throughout service life and mitigate the effects of obsolescence by recommending alternatives

Product Test & Commissioning

With our comprehensive Test Laboratory, Ferranti Technologies is able to carry out a wide range of functional, in-circuit and environmental tests, both on site and at customer sites if required.

Documentation Support

A technical publication service encompasses the preparation of repair, overhaul and maintenance manuals, test specifications and illustrated parts catalogues.

An experienced drawing office team ensures rigorous configuration control and safe custody of all documentation, whether customer supplied or FTL generated.

Tailored Service

As a company, we pride ourselves on the decades of experience held by many of our skilled technicians. This experience enables Ferranti Technologies to offer a tailored support service to it’s customers.

All our work is carried out in modern, well equipped facilities. In addition to an extensive workshop, a clean air facility is available for the support of contamination sensitive devices.

Ferranti Technologies can offer you an ongoing support service over the full lifetime of your products and beyond to meet your future needs.

Full support throughout the lifetime of your

products

Page 7: Power & Control - Ferranti Technologies · Power Supplies & Distribution Ferranti Technologies is able to design & manufacture custom made power supplies at PCB, module and/or LRU

Ferranti Technologies Ltd,Cairo House, Waterhead, Oldham, OL4 3JA

t: +44 (0) 161 6240281 / f: +44 (0) 161 6245244e: [email protected]: www.ferranti-technologies.co.uk