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Power Electronics
CHOPPERS
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM
2018 Dr. Francis M. Fernandez
Choppers
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 2
It is a DC-DC converter
It can be step up chopper or step down chopper
ChopperDCin DCout
Step-down Chopper (Buck converter)
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 3
S
OFFON
ONSO V
TT
TVVoutput,Averege
Switching is done at chopping frequency, typically 5 kHz to 25 kHz
SCR, GTO, BJT, MOSFET or IGBT can be used as switch
MOSFET and IGBT are preferred as switch for common applications since special commutation circuits are not required.
OFFON
ON
TT
Tcycleduty
toequal iswhich , theis
SS
OFFON
ONSRMSO VV
TT
TVV
22
)(
LOAD
Step-up Chopper (Boost Converter)
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 4
1
1output,Averege SO VV
T
Tie
TT
Tcycleduty ON
OFFON
ON
, toequal iswhich , theis
IS
VO
TON TOFF
IO
Buck-Boost Converter
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 5
• Output polarity is different when compared to buck or boost converter
• For 0 < α < 0.5 step down operation is achieved
• For 0.5 < α < 1.0 step up operation is achieved
Averege output,1
O SV V
T
Tcycleduty ON , theis
Control Strategies
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 6
Time Ratio Control
PWM Control(Frequency is constant and pulse width is controlled)
Variable Frequency Control(Pulse width is constant and frequency is controlled)
Current Limit Control(Switching is done at upper limit and lower limit of output current)
IO
VO
TON TOFF
IO(MIN)
IO(MAX)
Example
A DC chopper connected to a 120 V source supplies to an inductive loadof 30 mH in series with a 6 Ω resistance. A freewheeling diode isconnected across the load. The load current varies between 10A and12A. Determine the duty cycle of chopper.
7DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM
10 12Average value of load current 11 A
2
120Maximum value of load current 20 A
6
11Average value of ouput voltage 120 66 V
20
66Duty Cycle 0.55
120ON O
ON OFF S
T V
T T V
Example
A step-up chopper is used to generate 220 V from 100 V dc source. Theblocking period of switch is 80μs. Compute the required pulse width.
8DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM
1Output voltage,
1O SV V
Duty cycle, = ON
ON OFF
T
T T
1220 100
1
then, 0.5454
0.5454 = 80
ON
ON
T
T = 96 μsONT
IS
VO
TON TOFF
IO
Chopper Classification
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 9
Type -> Class A Class B Class C Class D Class E
Quadrants
Output Polarity
Voltage: +Current: +
Voltage: +Current: -
Voltage: +Current: ±
Voltage: ±Current: +
Voltage: ±Current: ±
Typical Application
DC Motor operation
Regenerative braking of DC motor
Both motoring
and regenerative
braking of DC motor
Both motoring
and regenerative
braking of DC motor
Reversible regenerative motor drive
IO
VO
Type A Chopper
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 10
IO
VO
LOAD
Average value of both voltage and current are positive
This chopper is also called step down chopper
Freewheeling diode FD maintains the current when switch S is off
Power flow is always from Source to Load
Type B Chopper
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 11
The load should have a battery source or it may be a motor which has back emf
Average value of voltage is positive but current is negative
This chopper is also called step up chopper
Power flow is from Load to Source
dt
diLEVO ,voltageLoad
VO may be more than VS and make diode D forward biased
Type C Chopper
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 12
IO
S2
D1
VS
VO
L
E
S1 D2
Average value of voltage is positive but current may be positive or negative
Switches S1 and S2 should not be turned on at the same time
Power flow may be in either direction
Used for motoring and regenerative braking of dc motors
Is a combination of Type A and Type B Choppers
Type C operating modes
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 13
Type A operation: Type B operation:
IO
VO
Type C Waveforms
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 14
IO
S2
D1
VS
VO
L
E
S1 D2
Depending on duty cycle, the average value of load current IO may be either positive or negative
S1 ONS2 OFF
S1 OFFS2 ON
Type D Chopper
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 15
IO
VS
VO
L E
S1 D2
S2D1 Is a combination of two Type B Choppers
Type D Operation
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 16
IO IO
Direction of load current IO
is the same
Type D Waveforms
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 17
TON > TOFF TON < TOFF
Average voltage is positive and output current is also positive; so first quadrant operation
Average voltage is negative and output current is positive; so fourth quadrant operation
Type E Chopper
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 18
Is a combination of two Type C Choppers
IO
S2
D1
VS
VO
L
E
S1 D2
Type E Chopper – in Q1
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 19
First Quadrant Operation
Common Condition
Operation Current flow Action
S2, S3 off, S4 is kept on
S1 is turned on through S1, L, E and S4 Energy stored in Inductor L
S1 is turned off through D2, L, E and S4 Freewheeling current flows
Type E Chopper – in Q2
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 20
Second Quadrant Operation
Common Condition
Operation Current flow Action
S1, S3 and S4 are kept off
S2 is turned on through L, S2, D4 and E Energy stored in Inductor L
S2 is turned off through D1, L, E and D4 Current fed back to source
Type E Chopper – in Q3
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 21
Third Quadrant Operation
Common Condition
Operation Current flow Action
S1, S4 off, S2 is kept on
S3 is turned on through S3, E, L and S2 Energy stored in Inductor L
S3 is turned off through L, S2, D4 and E Freewheeling current flows
Polarity of E is reversed here
Type E Chopper – in Q4
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 22
Fourth Quadrant Operation
Common Condition
Operation Current flow Action
S1, S2 and S3 are kept off
S4 is turned on through S4, D2, L and E Energy stored in Inductor L
S4 is turned off through D3, E, L and D2 Current fed back to source
Polarity of E is reversed here
Switching Regulators
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 23
iC
FDVS L
OAD
L
Control
VOV1iL
iS
iL
V1
VS
VO
TON TOFF
Switching regulators are used to convert an unregulated DC voltage to regulated DC voltage
Buck, Boost and Buck-boost type are available
Efficient compared to linear regulators
Buck type regulator
Filter Design
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 24
LOAD
Voltage across inductor, L
div L
dt
2 1S DC
ON ON
I I IV V L L
T T
ON
S DC
L IT
V V
1 2DC
OFF OFF
I I IV L L
T T
OFF
DC
L IT
V
S DC ON DC OFFV V T V T
IL L
ONT T 1OFFT T
DC SV V DC
S
V
V
During rise time of iL
During fall time of iL
Equating ΔI from the two expressions
If α is duty cycle
ON OFFT T T
ON
ON OFF
T
T T
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 25
1ON OFF
DC S DC S
S DC DC DC S DC DC S DC
T T Tf
V L I V V L I V L IL I L I
V V V V V V V V V
ON
S DC
L IT
V V
OFF
DC
L IT
V
1DC S DC S S S S
S S
V V V V V V VI
V f L V f L f L
L C Oi i i
If load ripple current is assumed to be zero L Ci i
1
. S
DC S DC
V L Iie
f V V V
Applying KCL
1SVIf L
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 26
2
0
1Peak-to-peak ripple voltage of capacitor,
4 8 8
T
C
I I T Iv dt
C C C f
1SVIf L
2
(1 )
8S
C
Vv
f LC
Substituting the value of ��
Average capacitor current for a duration ,2 4
C
T II
Ci
Example
A buck regulator has an input voltage of 120V, and the average output voltage is 70V. Average load current is 25A and the switching frequency of 25 kHz. The peak to peak ripple current in inductor is limited to 1A and the peak-to-peak ripple voltage at the output is 2V. Find the value of inductor and capacitor.
27DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM
1SVIf L
2
(1 )
8S
C
Vv
f LC
Applicable equations:
Solution
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 28
70Duty cycle, 0.5833
120DC
S
V
V
3
120 0.5833 1 0.58331.0
25 10 L
1.17 mHL
2
3 3
120 0.5833(1 0.5833)2.0
8 25 10 1.17 10 C
2.49 μFC
1SVIf L
2
(1 )
8S
C
Vv
f LC
Typical MOSFETS
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 29
Typical IGBTs
DEPT. OF ELECTRICAL ENGINEERING, COLLEGE OF ENGINEERING TRIVANDRUM 30