power gearbox for large aero engines...the information in this document is the property of rolls...

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Trusted to deliver excellence © 2017 Rolls-Royce plc The information in this document is the property of Rolls-Royce plc and may not be copied or communicated to a third party, or used for any purpose other than that for which it is supplied without the express written consent of Rolls-Royce plc. This information is given in good faith based upon the latest information available to Rolls-Royce plc, no warranty or representation is given concerning such information, which must not be taken as establishing any contractual or other commitment binding upon Rolls-Royce plc or any of its subsidiary or associated companies. Power Gearbox for Large Aero Engines Martin Mohr Chief Development Engineer 23/02/17

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Page 1: Power Gearbox for Large Aero Engines...The information in this document is the property of Rolls -Royce plc and may not be copied or communicated to a third party, or used for any

Trusted to deliver excellence

© 2017 Rolls-Royce plc The information in this document is the property of Rolls-Royce plc and may not be copied or communicated to a third party, or used for any purpose other than that for which it is supplied without the express written consent of Rolls-Royce plc. This information is given in good faith based upon the latest information available to Rolls-Royce plc, no warranty or representation is given concerning such information, which must not be taken as establishing any contractual or other commitment binding upon Rolls-Royce plc or any of its subsidiary or associated companies.

Power Gearbox for Large Aero Engines Martin Mohr Chief Development Engineer 23/02/17

Page 2: Power Gearbox for Large Aero Engines...The information in this document is the property of Rolls -Royce plc and may not be copied or communicated to a third party, or used for any

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Page 3: Power Gearbox for Large Aero Engines...The information in this document is the property of Rolls -Royce plc and may not be copied or communicated to a third party, or used for any

Civil Large Engines Design Strategy Trent XWB Advance UltraFan™

World’s most efficient engine

11+ 15+ Bypass Ratio

60+ 70+ Overall Pressure Ratio

20%+ 25%+ Efficiency relative to Trent 700

2020+ 2025+ Technology EIS Readiness

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Vorführender
Präsentationsnotizen
Press Release Feb 2014 What do we need to do to access these markets To launch a globally competitive engine product that will meet the demands of the future commercial narrow-body and wide-body civil aircraft in 2025 it will be necessary to deliver a 25% increase in efficiency compared to a year 2000 baseline engine. → To be aligned with the Flightpath 2050 strategic direction → Because fuel costs are now around 40% of a typical airline’s operational costs Exhaustive trade studies of engine architectures and engine cycles have shown that an increase in bypass ratio to at least 15, combined with increased overall pressure ratios are necessary to deliver a competitive product in the future. The best configuration to achieve this is a geared engine architecture that will constitute a further development of our three-shaft engine architecture. This new engine architecture requires new technologies to be developed , including a low speed fan, a large power gearbox, and a new Intermediate Pressure Turbine The results from this programme will contribute to the 4.5% specific fuel consumption reduction expected for a geared three-shaft engine compared to Trent XWB; → 2.5% benefit on fuel burn once corrected for drag and weight. Technology not addressing directly noise and CO2 emissions but of course will be assessed and minimised. How much benefit is XWB compared to Trent 700? R&T investment needed £4bn over extended period – we want to overtake our competitors GE and P&W Rolls-Royce is at least 2 years behind our main competitor (General Electric), in the large civil engine market, across a broad range of technologies applicable to our civil engine business. One of the consequences of this is that we are constantly running 1-2% behind in SFC, as shown through the Boeing 787 programme and the recent failure to win a place on the Boeing 777X programme, where the inability to recover a shortfall of over 1% of SFC was a key deciding factor. Pratt & Whitney have been able to introduce a potentially game changing technology, a geared turbofan and a high speed lightweight LP turbine, into the middle of the market. As a consequence they have succeeded in securing a number of small and middle of the market airliner applications and are now aggressively marketing this technology to Airbus for future large engine applications, hitherto a market almost exclusively dominated by Rolls-Royce. Trent 700: EIS March 1995 with Cathay Pacific
Page 4: Power Gearbox for Large Aero Engines...The information in this document is the property of Rolls -Royce plc and may not be copied or communicated to a third party, or used for any

Our Values

Page 5: Power Gearbox for Large Aero Engines...The information in this document is the property of Rolls -Royce plc and may not be copied or communicated to a third party, or used for any

How much Power does a Trent900 engine have? 5

~ 70 000 PS

70 Formula 1 Cars 200 waterboilders from 20°C to 100°C per second

Page 6: Power Gearbox for Large Aero Engines...The information in this document is the property of Rolls -Royce plc and may not be copied or communicated to a third party, or used for any

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Star

Planetary

Differential

Gearbox Styles

Page 7: Power Gearbox for Large Aero Engines...The information in this document is the property of Rolls -Royce plc and may not be copied or communicated to a third party, or used for any

Why to have a Power Gearbox?

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Fast running intermediate turbine and compressor

More efficiency and less noise by uncoupling rotational speeds from Fan an Turbine

Power Gearbox

Slow running Fan

The UltraFanTM Engine

Page 8: Power Gearbox for Large Aero Engines...The information in this document is the property of Rolls -Royce plc and may not be copied or communicated to a third party, or used for any

Our future – Something nobody has done before

UltraFanTM Planetary Gearboxes Going beyond

Capability we need to build

Page 9: Power Gearbox for Large Aero Engines...The information in this document is the property of Rolls -Royce plc and may not be copied or communicated to a third party, or used for any

Think Outside the Gearbox – Team

Derby Dahlewitz

Friedrichshafen Purchase

Universities Bristol

Manufacturing

Functions Sites

Diversity

Research

and how we work

ERTS Rigs

MTOC

R&T

Dev Build And many

more..

Ops SCU

Facility

Indy

Page 10: Power Gearbox for Large Aero Engines...The information in this document is the property of Rolls -Royce plc and may not be copied or communicated to a third party, or used for any

Partners 10

Research Partners Industrial Partners UK • AFRC, AMRC,MTC • Tata, McLaren, Newcastle Uni,

Swansea Uni, Uni of Nottingham

Germany

Journal Bearing Supplier

Oil Transfer Unit Supplier

Vorführender
Präsentationsnotizen
Christian Seydel
Page 11: Power Gearbox for Large Aero Engines...The information in this document is the property of Rolls -Royce plc and may not be copied or communicated to a third party, or used for any

11 UltraFanTM Power Gear Box

Power Density Efficiency Reliability

Page 12: Power Gearbox for Large Aero Engines...The information in this document is the property of Rolls -Royce plc and may not be copied or communicated to a third party, or used for any

Power Gearbox Test Facility

• Construction started 16th March 2015

• Specified to cover full UltraFan product range

• Attitude Rig and Power Rig

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Power Rig

Oil Storage Room

Water Cooling System

Attitude Rig Lubrication for

Power Rig