power plant steam path and turbine rebuild field system machining capabilities

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Steam Path RepairAt FSM, keeping your steam path maintenance costs to an absolute minimum without a sacrifice in precision quality or system performance is our first and only priority. That is why we offer the industry's most comprehensive array of expert specialized steam path services.EXPERT SPECIALIZED SERVICES * Complete Turbine Parts and Service. Stationary components: o Refurbishment of nozzles and diaphragms. o Refurbishment of blade rings and blade replacement. o Replacement and machining of seals and packing. - o Complete shop and on-site NDE. o Computerized Area Checks. * Rotor Components: o Replacement of blades and buckets. o Replacement and repair of erosion shields. o Replacement and repair to tie wires. o Weld repairs to lashing lugs. o Complete welding capabilities and refurbishment to tenons -Shroud band/cover replacement. * Complete welding and heat treating capabilities on: o Joints. o Integral Root Radial Seals. o Partitions & Blade Rings. o Set-Back Faces. o Crush Pins. o Packing and seal Hook Fits. o All other related components. o Steam Path Repair Assessments (alternative unnecessary & costly replacement parts). * Complete NDE services

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Page 1: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities
Page 2: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities

Why Trust FSM ?

� Permanence – Since 1978

� Response – 24/7/365� Response – 24/7/365

� Exhaustive In-Field Capabilities

� Punctuality - Timely Job Completion

� Quality – ISO 9001:2000 Certification

Page 3: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities

Steam Path Repair - Stationary Components

� Nozzle & diaphragm refurbishing

� Blade ring refurbishing and blade replacement

� Computerized area checks

� Seal and packing replacements and machining

� Dished diaphragm repairs - structurally modifiedDished diaphragm repairs - structurally modified

Steam Path Repairs - Rotating Components

� Blade/bucket replacements

� Erosion shield replacement

� Tie wire repair or replacement

� Lashing Lug weld repairs

� Tenon welding and refurbishment

� Cover replacement

� Complete NDE Services

Page 4: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities

FSM 01-625 “Cold Cast Iron” Welding system

� Exceptional strength

� Most ferrous and non-ferrous metals

� No need for conventional pre-heat, post heat or stress relief

� Easily machined

� Joins dissimilar metals

� Can be polished to a mirror finish

Page 5: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities

Shaft & Journal Machining and Restoration

� Portable stationary machining & honing

� Tolerances to within 0.0005"

16 RMS finish - guaranteed� 16 RMS finish - guaranteed

� No shaft rotation is required

� Risk of journal clogging, oil climb and bearing damage eliminated

� Virtually no plant crane or rigging assistance required

� Minimal lay down space required

Page 6: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities

� Partitions and blade rings

� Integral root radial seals

� Set back faces� Set back faces

� Packing and seal hook fits

� Crush pins

� Joints

� Most other components

Page 7: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities

Centrifugal Pump Repair Services

� Boiler Feed Pumps

� Booster PumpsBooster Pumps

� Condensate Pumps

� Cooling Pumps

� Lubrication Pumps

� Service Water pumps

� Slurry Pumps

� Experienced on over 25 manufactured pumps

Page 8: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities

A Few of Our Satisfied Power Customers

� Midwest Generation� Detroit Edison� Mitsubishi Power Systems� Alstom Power� Southern Company� Southern Company� American Electric Power (AEP)� Siemens-Westinghouse� Dayton Power & Light� Ameren� Arizona Public Service� Duke-Cinergy� Louisville Gas & Electric� AEP-SWEPCO� NAES

Page 9: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities
Page 10: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities

� Shaft and Journal Restoration without rotation

� Restores straight, round or concentric conditions to conditions to 0.0005”

� Honing capabilities of 16RMS finish

Page 11: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities
Page 12: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities
Page 13: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities
Page 14: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities

BEFORE AFTER

Page 15: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities
Page 16: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities
Page 17: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities
Page 18: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities
Page 19: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities

“Because our customers rightfully demand it, precision quality workmanship and bold innovation aren’t just things we talk about, innovation aren’t just things we talk about, they are what we live by”

Dusan Radakovic, President and Founder

Page 20: Power Plant Steam Path and Turbine Rebuild Field System Machining Capabilities

Contact: +1-847-468-1313Tony PiwowarczykTony Piwowarczyk

(Pe-vo-var-check)

[email protected]