power point uhs

8/14/2019 Power Point Uhs

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Unit Hanger Solutions was developed in Europe and the UnitedStates by a team of management Consultants with decades ofexperience in the garment industry, by combining the benefitsof lean manufacturing, UPS and overhead conveyors to takegarment factories from clutter and chaos TO SPEED AND

EFFICIENCY

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From todays presentation, you canunderstand

HOWUHS delivers quality and efficiency?

WHAT can be achieved by UHS

WHYyou need Unit Hanger Solutions?

WHO ALL CAN BENEFIT

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EASY SLIDE SURFACE FOR MANUAL PUSHING


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GET THE QUALITY EDGE FOR YOUR COMPANY

UHS gives you relief from rework and quality issues.

REWORKS ARE DUETO:

BUNDLE SYSTEM UHS UNIT PRODUCTION

1 Shade difference PARTS are bundled togetherand kept on the table. Only asmall part is visible and shadedifferences are not visible .

Garment parts are hanged and easilyvisible to operators, supervisors andQC, and shade difference, loosestitches and puckering are noticed &immediate action taken.

2 Loose stitches

3 Puckering

4 Stains on the garments Garments are bundled andcrushed and easy to catchstains.

Minimum handling and no crushing ofgarment parts. Freshness of fabric ismaintained.

5 Smell contamination Sweat and dirt are picked upfrom operators and helpers. Nopossibility for free air to passthru garment parts.

Contaminations are removed asHanged parts are exposed to air andlight.

6 Size variations and others Only mass verification at theend of the line possible.

Possibility for Easy verification atevery station avoids size variationand other quality issues.

7 Early identification throughput

Throughput time is too long.Defects are noticed only whenthe full garment is finished.By the time the issue is

noticed ; many parts arestitched necessitating rework

In UHS the throughput time is veryshort and hence quality issues in fullyfinished garments are highlighted,well in time


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Sewing machine operator performs various tasks. Some of thework like sewing add value to the garment, other works likehandling does not add value to the garment. The key toimproving productivity is to eliminate NON VALUE ADDINGworks and by making the PRODUCTION FLOW SMOOTH.

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mally the operator performance, can be classified as bel


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If we assume the highlighted benefits give us an extra20% sewing time. That is equal to

480 - 384 = 96 + 20% =115.2 (an extra 19.2minutes)

ssume: In a bundle or similar system

hat is this worth in money?

You are making a garment that sells for USD 5

A mfg overhead cost of 25% of the selling price.

A net profit of 5% (25 cents)

On a garment production line making 1,000 garments perday.Introducing Unit Hanger Solutions yields a 20%

improvement

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Method Pro/Day Sale ValueUSD

Overhead

Profit Profit/1000Garments

Bundle 1,000 5,000 25% 5% USD 250

UHSAdditional

Production

200 1,000 Nil 30% USD 300

Therefore : additional profit per day USD 300

ADDITIONAL PROFIT PER YEAR AT 300 DAYS = USD 90,000

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APART FROM THIS THERE ARE BENEFITS FROM REDUCTION OFSEVERAL HELPERS ON LINE AND BENEFITS DUE TO IMPROVED QUALIT


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PLEASE REMEMBER,

BAD HANDLING ADDS COSTCOSTTO THEPRODUCT BUT NOTHING TO THE VALUE.

It comes straight off your bottom line!

WHY WASTE MONEY?

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Summary of benefits:

Pick up work - eliminated

Prepare work - eliminated

Administration - reduced

Stains & cleaning - reduced

Pressing - reduced

Operator fatigue - reduced

Momentum -increased!

Easy identification of bottle neck

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Additionalbenefits:

ow work in progress leading to fast throughput

Faster introduction of new styles

ower costing = better sales opportunities

Improved management control

Improved quality and quality

control

Timely deliveries

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Relieves managerial pressure by transferring responsibilityto the operators

reduced rejections and improved quality


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UltimateBenefits:

Additional Garments at no extra cost =Improved profitability

Improved quality control = Increased customerconfidence

Quicker throughput = Easier to meetdelivery targets

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Why Unit HangerSolutions?Totally flexible layout

Maintenance free

Quick installation (1-2 days) per production line.

Layout proposals provided

System Training

On going technical support

Upgrade possibilities:

a) Re configuration of system

b) Real time data collection

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Preparation&Assembly Line

Make label

Neck v shape tack &

stay stitch

Sleeve hem F/L

Join shoulder

Top stitch shoulder

Neck rib att neck

Loading station

Neck rib att neck

Neck top stitch

B/Neck pip attB/Neck pip closed w/ label

B/Neck pip closed w/ label

Sleeve attach

Sleeve attach

Sleeve attachSide seam attach

Side seam attach

Side seam attach

Bottom hemming

Sleeve hem F/L

Bottom hemming

Unloading station

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shape Lay-out with Loading & Unloading at same si

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FINDING BOTTLE NECK BECOMES EASIER.

IMMEDIATE REMEDY IN CONTRAST TO THEBUNDLE SYSTEM.

BUNDLE SYSTEM TRACKS THE BOTTLENECKAFTER RUNNING OUT OF THE LINE, LEADING

TO OVERTIME AND WASTAGE.

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USERS OF UHS

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-Sivakasi

- Bangalore

- Chennai

- Chennai

- Hyderabad

- Hyderabad

- Chennai

- Chennai

- Chennai

-Karur

-Tirupur

-Bangalore

-BOTTOMS

-SHIRTS

- WORKS WEAR

- SHIRTS

- POLOS

- JEANS

- LADIES WEAR

- SHIRTS

- SHIRTS

- MADEUPS

-KNITS

-SHIRTS

SFA

INTEGRA

PAN HORUS

UNITEX

SURYAVANSHI

SURYAKIRAN

MAGNUM CLOTHING

SREEKUMAR TEXIND

CORPORATION

SHRI GURU APPARELS PVT. LTD

ASIAN FABRICS

S.P. APPARELS

GIRISH EXPORTS


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SOLD & SERVICED IN INDIA BY

SRIRAM INDUSTRIES

Chennai Bangalore Tirupur Bombay Delhi Karur

For Enquieries Contact : [email protected]

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