power steering kit: for kawasaki mule

Q

M

B

P

R

© 2013 SuperATV.com®. All Rights Reserved. IN-PS-K-M 9/30/2013

INSTALLATION INSTRUCTIONS

Item DescriptionB ECU BracketC Steering ShaftD U-JointM Motor MountP Strut BracketQ Forward Support MountR Upper Support Mount

(kit contents continue on following pages)

C

D

Power Steering Kit: for Kawasaki Mule™

Thank You For Choosing

2753 Michigan Road • Madison, Indiana 47250 • 855-743-3427

Read instructions and view illustrations before beginning.Need help with your installation?

www.superatv.com

8:00am - 9:00pm EST M-Th8:00am - 7:00pm EST Friday9:00am - 2:00pm EST Saturday

[email protected]

1-855-743-3427

Liability StatementSuperATV’s® products are designed to best fit user’s ATV/UTV under stock conditions. Adding, modifying, or fabricating any factory or aftermarket parts will void any warranty provided by SuperATV® and is not recommended. SuperATV’s® products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact SuperATV® to verify that they will work together.Although SuperATV® has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc. will change the ride of machine and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No warranty or representation is made as to this product’s ability to protect user from severe injury or death. SuperATV® urges operators and occupants to wear a helmet and appropriate riding gear at all times.By purchasing and installing SuperATV® products, user agrees that should damages occur, SuperATV® will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges. SuperATV®, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from SuperATV®. The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim.SuperATV® will warranty only parts provided by SuperATV®. Any damage or problems with OEM housings, bearings, seals, or other manufacturers’ products will not be covered by SuperATV®. SuperATV® parts and products are not warrantied if item was not installed properly, misused, or modified.Installing, adding, modifying, or fabricating any factory or aftermarket product to your ATV/UTV may violate certain local, state, and federal laws. Be advised that laws vary depending on town, city, county, state, etc. Use of certain products on public streets, roads, or highways may be in violation law. The Buyer is solely and exclusively legally and personally responsible for any violation of the law by the installation or use of the product. You must abide by all local, state, and federal laws, including but not limited to vehicle safety, traffic laws, and ordinances. It is your responsibility to know the laws and how they apply to you. The Buyer is responsible to fully understand the capability and limitations of his/her vehicle according to manufacturer specifications, warnings and instructions and agrees to hold SuperATV® harmless from any damage resulting from failure to adhere to such specifications, warnings and/ or instructions. The Buyer is also responsible to obey all applicable federal, state, and local laws and ordinances when operating his/her vehicle while using this product, and the Buyer agrees to hold SuperATV® harmless from any violation thereof.

(kit contents continued) Item Description

E ECUA MotorF Wiring Harness

E

A*

Push in....

F*

Seat

SeatE*

*Connections- Before installing, ensure that all Gaskets in electrical connections are properly seated.- If Gaskets are not seated use a Flathead Screwdriver to seat.

....Seat

3

220 Motor

to Rack and Pinion

M8 x 30mm Lg. HHCS2x



1x M10 Nylock Nut

M8 Nylock Nut4x

M8 x 25mm Lg. FHCS1x

M6 x 16mm Lg. HHCS(includes Washers not shown)2x

M8 x 20mm Lg. FHCS3x M8 Flat Washer8x

M6 Flat Washer2x

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4(illustrations continue on following pages)

Csuppliedhardware

Rack and Pinion

Fig. 1

(Driver)

(Front)

A

D

suppliedhardware

Fig. 2

A

(Driver)

Do not tighten hardware completely unless noted.1. Install Steering Shaft (C) to Rack and Pinion

with supplied hardware. See Figs. 1.2. Install Motor (A) to Steering Shaft (C) with

supplied hardware. See Fig. 1.3. Install U-Joint (D) to stock Steering Shaft and

Motor (A) with supplied hardware. See Fig. 2.4. Install Motor Mount (M) to Motor (A) with M8-

1.25 x 20mm Lg. FHCS. See Fig. 3.5. Install Forward Support Mount (Q) to Motor

Mount (M) with M8-1.25 x 25mm Lg. HHCS, M8 Flat Washers, and M8-1.25 Nylock Nuts. See Fig. 4.

- Remove stock hardware securing Master Cylinder to Frame.

- Secure Forward Support Mount (Q) through Master Cylinder to Frame with M10-1.50 x 25mm Lg. FHCS. See Fig. 4.

6. Install Upper Support Mount (R) to Frame with stock hardware. See Fig. 5.

7. Install Strut Bracket (P) to Upper Support Mount (R) and Motor Mount (M) with M8-1.25 x 30mm Lg. HHCS, M8 Flat Washers, and M8-1.25 Nylock Nuts. See Fig. 6.

- Remove stock Nut from Strut. See Fig. 6a.- Secure lower portion of Strut Bracket (P) with

M10-1.50 Nylock Nut. See Fig. 6a.8. Install Control Box (E) to ECU Bracket (B) with

M6-1.0 x 16mm Lg. HHCS. See Fig. 7.- Remove hardware securing Speedometer to

Frame and install Control Box/ECU Bracket (B)(E) with M6-1.0 x 20mm Lg. HHCS and M6 Flat Washers. See Fig. 7a.

- Connect Wiring Harness (F). See Wiring Details.

9. Tighten all hardware completely and reinstall necessary components.

5

M

A

Qty. (3)

M8 x 20mm Lg. FHCS

Fig. 3 (illustrations continued)

(Driver)

M

A

Fig. 4

M8 Flat Washer

Qty. (4) Qty. (2)

M8 x 25mm Lg. HHCSM8 Nylock Nut

Qty. (2)

M10 x 25mm Lg. FHCS

Qty. (1)

(Driver)

M

M

Q

QFrame

Master Cylinder

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6

R

M

M

stock hardware

(Driver)

R

Fig. 5Frame

P

M8 Flat Washer

Qty. (4)

M8 Nylock Nut

Qty. (2)

Qty. (2)

M8 x 30mm Lg. HHCS

Qty. (1)

M10 Nylock Nut (illustrations continue on following pages)

(illustrations continued)

(Driver)

Strut Bolt

P

Fig. 6

remove stock Nut from Strut

Fig. 6a

7

(illustrations continued)


B E

M6 x 16mm Lg. HHCSQty. (2)

Fig. 7

M6 Flat Washer

Qty. (2)Qty. (2)

M6 x 20mm Lg. HHCS

(Driver)

Fig. 7a

8

E

F

A

E

DA B C

Diagnostic LightSecure Diagnostic Light in a visible location.

When activated, Diagnostic Light will flash (1) time for about (1) second before turning off indicating proper function. Should different patterns occur, contact SuperATV.

To Battery, Negative (-)

To Switched 12V Source(See 12V Source Connection Details)

To Battery, Positive (+)

(Black)

(White)

(Red)

Plug FunctionA Torque SensorB Switched 12V SourceC PowerD Motor

Remove Center Plate

Lift Seat to access Battery

To Battery, Negative (-)

To Battery, Positive (+)

(Black)

(Red)

From Wire Harness (F)


Wiring Details

9

12V Source Connection

(Driver)

Locate stock Wire Bundle and pull back Boot and make connection as shown

Brown Wire

White Wire, Switched 12V Source from Wire Harness (F)

Wiring Connectors

power steering kit: for kawasaki mule

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