powerflex 755t drive products - rockwell automation · than any other drive portfolio in the market...

PUBLIC

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 1

May 2016

PowerFlex 755T Drive SolutionsNew Solutions for Low Harmonic, Regenerative & Common Bus Applications

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 2PUBLIC

Today’s PowerFlex 750-Series of drives offers more

than any other drive portfolio in the market

connectivity productivity

flexibility


Tomorrow’s PowerFlex 755T drives expand our portfolio for greater

and to compete for applications that were

previously out of reach

connectivity productivity

flexibility


IntroductionScalable Solutions

0.75 to 1500 kW

PowerFlex 755

Speed, Torque,

Position Control

6-Pulse Drive

PowerFlex 7530.75 to 270 kW

Speed and Torque Control

6-Pulse Drive

PowerFlex 755TL

Low Harmonic

160 to 1400 kW

Speed, Torque,

Position Control

PowerFlex 755TM

Common Bus

Drive System

Speed, Torque,

Position Control

PowerFlex 755TR

Regeneration

and Low Harmonic

160 to 2000 kW

Speed, Torque,

Position Control


PowerFlex 755T Drives

Introducing…

PowerFlex 755TL

Low Harmonic Drive

PowerFlex 755TR

Regenerative Drive

PowerFlex 755TM

Drive System


PowerFlex 755T Drive Solutions

The next step in Powerful Performance. Flexible Control.

New drives offer more precise and responsive motor control with

TotalFORCE control technology

Cost effective solutions for regeneration, low harmonics and

flexible drive system configurations

Designed with more self aware capabilities to help keep your

productions up and running

Reduced footprint and save time and

costs associated with installation and

maintenance

Seamlessly integrate into Logix control

system with Premier Integration



PowerFlex 750-Series Foundation Commonality with PowerFlex 755 drives

Designed for ease of installation and maintenance

Premier Integration with Studio 5000 Logix Designer

PowerFlex 750-Series control pod architecture

Safety, feedback, communications and I/O options

Programming tools

Predictive diagnostics

Added features

Regenerative and harmonic reduction capability

Line disturbance ride through and power factor correction

TotalFORCE Technology

Built-in dual port EtherNet/IP



Hardware Design

Designed for efficient installation and maintenance

while optimizing the floor space required

Modular design with roll in/out units

Wire unit once – power wiring stays connected while unit

is rolled out

Highly serviceable with access to service areas and

eased removal of parts

Enclosure types to meet environmental

requirements: IP21 (Type 1) and IP54 (Type 12)

Common spares through out PowerFlex 755T

drives helps reduce spare part inventory



Premier Integration Experience

Studio 5000 is the single software tool to configure devices for a

Logix architecture

Premier Integration gives you:

1. Single software tool for controller and drive setup

2. Faster configuration with full access to device data

3. Interface to streamline device configuration and programming

a. Device parameters, control tags, device properties

b. Elimination of mismatch errors

4. Automatic Device Configuration



Safety

Safety options help protect personnel and assets while

enabling increased application uptime

Safe Torque Off—removes rotational power to the motor

without shutting down the drive. SIL 3/PLe CAT 3

Safe Speed Monitor—allows access to parts of the

application while there is limited motion. SIL 3/Ple CAT 4

Helps with faster start ups and reduces wear on motor

assets

Reduce wiring and installation space with safety options

installed directly into the drive



Communications

Industrial networks enable real time visibility to optimize

production, maintenance, and safety

Standard built-in dual port for EtherNet/IP

Supports linear, star and ring topologies with support for DLR

Options for additional industrial networks

DeviceNet (20-750-DNET)

ControlNet (20-750-CNETC)

ProfiNet (20-750-PNET, 20-750-PNET2P)

ProfiBus (20-750-PBUS)

BacNET/IP (20-750-BNETIP)



Simplified Programming

Dynamic Human Interface Module (HIM)

LCD

Scrolling Text

Multiple Languages

Connected Components Workbench™ Software

Free software

Studio 5000 Logix Designer™ Application

Premier Integration

Automatic Device Configuration (ADC)



Predictive Maintenance

Improve productivity with built-in predictive maintenance capabilities to monitor drive and

associated motors before an unplanned event occurs

Predict remaining life span of fan/blower,

bus & LCL capacitors, IGBTs and relay contacts

Measuring and monitor the run time hours

for machine or motor bearings

Thermal manager provides dynamic control

of your power components for increased thermal life

Blown fuse indication and feedback



TotalFORCE Technology

FORCE™ Technology (Current PF753 & PF755) Patented motor control since the early 90’s

Concurrent & independent control of Flux and Torque

Motor agnostic control for maximum flexibility

TotalFORCE Technology (PowerFlex 755T) Next Generation of FORCE™ Technology

High bandwidth motor control

World-class torque smoothness / accuracy

Load Observer and Adaptive Tuning

Patented common mode noise reduction algorithms

Enhanced energy efficient control capabilities

Simplified startup and user experience



Low Harmonics

Built-in harmonic mitigation helps reduce costs associated with

hardware, energy and maintenance.

Mitigate harmonics with active front end technology combined

with active converter and LCL filter

Eliminate need for external multi-phase transformers and

associated costs and floor space

Combination of lower harmonics and power factor correction

reduce the need to oversize electrical power equipment

Maintains power factor near 1.0

Meets IEEE 519 (< 5% total harmonic distortion)

Lx1.I = ...

145.0m

145.0m

195.0m

195.0m

150.0m

150.0m

162.5m

162.5m

175.0m

175.0m

187.5m

187.5m

-200.0 -200.0

200.0

0 0

-100.0 -100.0

100.0 100.0

755TR 755TM755TL



Regeneration

Provides more energy efficient solution than resistive braking

Reduce energy expenses and return energy back to incoming

power supply

Reduce the need for braking resistors and associated

equipment—save on acquisition, installation and maintenance

costs

Active front end technology with regeneration lower harmonics and

provides means for regeneration

755TR 755TM



Common Bus Drive System Enable coordination of multiple motors based on

two main building blocks: regenerative common

bus supplies and common bus inverters

Optimize the sizing of the bus supply to strictly

match the energy consumption requirement of

the application

Flexibility to combine inverters and bus supplies

into different arrangements and ratings to create

a high power dense system with a small footprint

Use one interface to configure and program the

converter and inverter

Optimize floor space, installation and hardware

with drives connected via common bus

Reduce costs associated with additional

hardware, wiring, installation when using

common bus system

Gain energy efficiencies with coordinated motors

that share energy between regenerating and

motoring loads

Scalable system—use PowerFlex 753 &

PowerFlex 755 drives in our common bus

system

755TM



Footprint

World-class footprint to minimize floor space requirements

Eliminate the space needed for additional hardware along

with associated costs with acquisition, installation, wiring

and maintenance

Eliminate external filter and transformers to reduce

harmonics

Eliminate the need for resistive braking for regeneration

Optimize your drive system with high a high power density

system and small footprint


PowerFlex 755TL AC Drive

PowerFlex 755TL Low Harmonic Drive160-1250 kW / 250 - 1800 Hp

Designed to mitigate harmonics using active front end technology

and internal harmonic filter

Complete solution that includes: line side converter and harmonic

filter and inverter

Delivered complete with a non-regenerative AFE converter

Mitigates harmonics to meet IEEE 519 (< 5% total harmonic

distortion)

Maintains power factor near 1.0 to minimize energy expenses

Reduce adverse effects of harmonic distortion on adjacent

electrical equipment and control system instrumentation


Frame 8 Frame 10Frame 9

400V (kW) 480V (Hp) 600V (Hp) 690V (kW) Frame

Height

mm (in.)

Width

mm (in.)

Top Entry Bay Width

mm (in.)

Top Exit Bay Width

mm (in.)

Depth

mm (in.)

160…400 250…650 250…550 200…500 8 2150 (84.5) 1200 (47.2) NA 400 (15.7) 650 (25.5)

500…800 700…1100 600…1000 560…900 9 2150 (84.5) 2000 (78.7) NA. 400 (15.7) 650 (25.5)

900…1250 1250…1800 1100…1500 1000…1400 10 2150 (84.5) 3200 (126.0) 400 (15.7) 400 (15.7) 650 (25.5)

PowerFlex 755TL AC DriveRatings and Dimensions


Power Ratings

400/480V: 160 to 1250 kW / 250 to 1800 Hp

600/690V: 250 to 1500 Hp / 200 to 1400 kW

Motor Control Performance

TotalFORCE technology includes flux vector,

sensorless vector, V/Hz and Economizer

Control Modes

Speed, torque and position support

Communications

Built-in EtherNet/IP dual port

Safety Option

Safe Torque-Off SIL3/PLe, Cat 3

Safe Speed Monitor SIL3/PLe, Cat 4

Enclosures

IP21

IP54

Efficiency

94% at rated amps

Global Standards

UL, cUL, CE, , CAN/CSA, DNV, ABS, Lloyd’s Register, IEC

60721-3-3, ISA 71.04-1985, ATEX, Semi-F47, AC156,

Regulartory Compliance Mark, EAC Mark, UkrSepro Mark,

KC Mark, CE Mark, ODVA EtherNet/IP

PowerFlex 755TL AC DriveSummary


PowerFlex 755TL AC Drive

1. AC Pre-charge regulates the input AC

current from the incoming power source,

greatly reducing stress on the power

components during power up.

2. LCL filter is a 230 mm wide module that

provides low harmonic capability and

minimizes the current distortion into the

utility grid.

3. Line side converter is a 230 mm wide

module. In the PowerFlex 755TL, it

draws energy from the AC line without

harmonic distortion and converts it to

DC power.

4. Motor side inverter is a 230 mm wide

module that controls the voltage and

current of the motor.

5. IP21/IP54 enclosures provide a

choice of packaging options to meet

the environmental requirements of

your application.

6. Control pod contains the control

platform that is responsible for motor

control, system control and

communications. Five option slots

allow you to add I/O, safety and

feedback.


PowerFlex 755TR AC Drive

PowerFlex 755TR Regenerative Drive160-2000 kW / 250 - 3000 Hp

Provides regeneration and low harmonics with an active front end

technology

Complete solution that includes: line side converter with regeneration,

harmonic filter and inverter

Recover dissipated energy and re-use that energy for other

applications

Eliminate braking resistors and costs associated with installation,

cooling, and maintenance

Built-in regeneration helps reduce energy consumption

by returning energy back to the incoming power supply



Height

mm (in.)

Width

mm (in.)

Top Entry Bay Width

mm (in.)

Top Exit Bay Width

mm (in.)

Depth

mm (in.)

160…400 250…650 250…550 200…500 8 2150 (84.5) 1200 (47.2) NA2. 400 (15.7) 650 (25.5)

500…800 700…1100 600…1000 560…900 9 2150 (84.5) 2000 (78.7) NA2. 400 (15.7) 650 (25.5)

900…1250 1250…1800 1100…1500 1000…1400 10 2150 (84.5) 3200 (126.0) 400 (15.7) 400 (15.7) 650 (25.5)

1650 2400 2000 1800 11 2150 (84.5) 3800 (149.6) 800 (31.5) 800 (31.5) 650 (25.5)

2000 3000 2500 2300 12 2150 (84.5) 4600 (181.1) 800 (31.5) 800 (31.5) 650 (25.5)

Frame 8 Frame 11Frame 10Frame 9

PowerFlex 755TR AC DriveRatings and Dimensions


Power Ratings

400/480V: 160 to 2000 kW / 250 to 3000 Hp

600/690V: 250 to 2500 Hp / 200 to 2300 kW


TotalFORCE technology includes flux vector,

sensorless vector, V/Hz and Economizer

Control Modes


Communications


Safety Option



Enclosures

IP21

IP54

Efficiency

94% at rated amps

Global Standards

UL, cUL, CE, , CAN/CSA, DNV, ABS, Lloyd’s Register, IEC

60721-3-3, ISA 71.04-1985, ATEX, Semi-F47, AC156,

Regulartory Compliance Mark, EAC Mark, UkrSepro Mark,

KC Mark, CE Mark, ODVA EtherNet/IP

PowerFlex 755TR AC DriveSummary


PowerFlex 755TR AC Drive

1. AC Pre-charge regulates the input AC




2. LCL filter is a 230 mm wide module that


minimizes the current distortion into the

utility grid.


module. In the PowerFlex 755TR, it

draws energy from the AC line without

harmonic distortion and converts it to

DC power. It also provides a means of

regeneration back to the AC line.

4. Motor side inverter is a 230 mm wide

module that controls the voltage and

current of the motor.

5. IP21/IP54 enclosures provide a

choice of packaging options to meet

the environmental requirements of

your application.

6. Control pod contains the control

platform that is responsible for motor

control, system control and

communications. Five option slots

allow you to add I/O, safety and

feedback.

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 27PUBLIC 27

PowerFlex 755T Drive ProductsPower Flow


PowerFlex 755TM Drive Systems

PowerFlex 755TM Drive System160-2000 kW / 250 - 3000 Hp

World-class coordinated multi-motor, common bus systems

Best-in-class system footprint, usability, and motor control performance

Common Bus Inverters

One common bus inverter (up to 3000 Hp) for each motor in system

Common bus inverters share a single common DC bus

Patented common mode noise reduction algorithms

Common DC Bus Supplies

Sized to provide input power for entire common bus system

Single point of connection and protection for incoming AC power

Support for current PF750-Series DC-input drives and PF755TM


Optimize the sizing of the bus supply so that energy consumption

remains strictly matched with the requirements of the application



Height

mm (in.)

Width

mm (in.)

Top Entry Bay Width

mm (in.)

Depth

mm (in.)

160…400 250…650 250…550 200…500 8 2150 (84.5) 1000 (39.4) NA 650 (25.5)

500…800 700…1100 600…1000 560…900 9 2150 (84.5) 1400 (55.1) NA. 650 (25.5)

900…1250 1250…1800 1100…1500 1000…1400 10 2150 (84.5) 2400 (94.5) 400 (15.7) 650 (25.5)

1650 2400 2000 1800 11 2150 (84.5) 2600 (102.4) 800 (31.5) 650 (25.5)

2000 3000 2500 2300 12 2150 (84.5) 3200 (126.0) 800 (31.5) 650 (25.5)


PowerFlex 755TM Bus SuppliesRatings and Dimensions



Height

mm (in.)

Width

mm (in.)

Top Exit Bay Width

mm (in.)

Control Bay Width

(for 2 Inverters)

mm (in.)

Depth

mm (in.)

160…400 250…650 250…550 200…500 8 2150 (84.5) 400 (15.7) 400 (15.7) 300 (11.8) 650 (25.5)

500…800 700…1100 600…1000 560…900 9 2150 (84.5) 600 (23.6) 400 (15.7) 300 (11.8) 650 (25.5)

900…1250 1250…1800 1100…1500 1000…1400 10 2150 (84.5) 800 (31.5) 400 (15.7) 300 (11.8) 650 (25.5)

1650 2400 2000 1800 11 2150 (84.5) 1200 (47.2) 800 (31.5) 300 (11.8) 650 (25.5)

2000 3000 2500 2300 12 2150 (84.5) 1400 (55.1) 800 (31.5) 300 (11.8) 650 (25.5)


PowerFlex 755TM Common Bus InvertersRatings and Dimensions


PowerFlex 755TM Drive SystemSummary

31

Power Ratings


400/480V: 160 to 2000 kW / 250 to 3000 Hp

600/690V: 250 to 2500 Hp / 200 to 2300 kW

Regenerative Bus Supplies

400/480V: 160 to 2000 kW / 250 to 3000 Hp

600/690V: 250 to 2500 Hp / 200 to 2300 kW


TotalFORCE technology includes flux vector, sensorless vector, V/Hz and Economizer

Control Modes


Communications


Safety Option



Enclosures

IP21

IP54

Efficiency

Bus Supplies: 96% at rated amps

Common Bus Inverters 96% at rated amps

Global Standards

UL, cUL, CE, , CAN/CSA, DNV, ABS, Lloyd’s Register, IEC 60721-3-3, ISA 71.04-1985, ATEX, Semi-F47, AC156, Regulartory Compliance Mark, EAC Mark, UkrSepro Mark, KC Mark, CE Mark, ODVA EtherNet/IP


PowerFlex 755TM Drive System

1. AC Pre-charge module regulates the input

AC current from the incoming power source,



2. LCL Filter is a 230 mm wide module that


minimizes the current distortion into the utility

grid.


module. In the PowerFlex 755TM, it draws

energy from the AC line without harmonic

distortion and converts it to DC power. It also

provides a means of regeneration back to the

AC line.

4. Motor side inverter is a 230 mm wide module

that controls the voltage and current of the

motor.

5. IP21/IP54 enclosures provide a choice of

packaging options to meet the environmental

requirements of your application.

6. Control pod contains the control platform

that is responsible for motor control, system

control and communications. Five option

slots allow you to add I/O, safety and

feedback. There is one control pod for each

common bus inverter and one for the

regenerative bus supply.

7. DC Pre-charge regulates the input DC



components during power up. It also provides

a means of isolating the inverter from the DC

bus for service or maintenance.

8. Roll in/roll out design makes the drive easy

to install and service by allowing complete

removal of a module from cabinet, providing

generous room for wiring behind the drive.

9. Power wiring can stay connected while unit

is rolled out.


PowerFlex 755TM Drive System

Example configuration of a coordinated system

PF755TM Regenerative Bus Supply

PF755TM Inverter with Control Bay

PF755TM Inverter



High Bandwidth Motor Control Low tracking error

High disturbance rejection

High Performance Torque Accuracy Responsive to torque disturbances

Smoothness throughout operating range

TotalFORCE Motor Control Applications Rotary Knives

Storage and Retrieval

Machining

TotalFORCE TechnologyPowerFlex 755TL, PowerFlex 755TR & PowerFlex 755TM

Positioning

Winders / Unwinders

Test Stands


PowerFlex® 755T Functions & FeaturesImplementation Plan

Function/Feature Release 1 Release 2 Release 3

Induction Motor Control X

PM Motor Control X

Adjustable Voltage Control X

Stop and Start Functions X

Position Reference and Regulator Options X

Speed Reference and Regulator Options X

Torque Reference and Regulator Options X

TorqProve™ X

Smooth Transitions * X* New feature in TotalForce platform


PowerFlex® 755T Functions & FeaturesImplementation Plan

* New feature in TotalForce platform ◊ New Universal Feedback Board at CR2 or later

Function/Feature Release 1 Release 2 Release 3

Load Observer * X

Adaptive Tuning * X

Feedback Options ◊ X

Security * X

Diagnostics and Protection X

Predictive Maintenance * X

Integrated (CIP) Motion X

Emergency Override * X

DeviceLogix X


PowerFlex® 755T Functions & FeaturesCommon Features

Programming

Dynamic Human Interface Module (HIM)

Connected Components Workbench™

Studio 5000 Logix Designer™

Network communication

Built-in dual port for EtherNet/IP

Options for additional industrial networks

Safety

Network safety (Safe Torque-Off)

Hardwired safety (Safe Torque-Off and Speed Monitoring)


PowerFlex 750-Series DrivesScalable Solutions

38

PowerFlex 753 PowerFlex 755 PowerFlex 755TR PowerFlex 755TMPowerFlex 755TL1 to 400 Hp/ 0.75 to 270 kW

Regeneration

& Low Harmonic

Common Bus

Drive SystemLow Harmonic

Speed & Torque Control

1 to 2000 Hp/ 0.75 to 1500 kW 250 to 1800 Hp/ 160 to 1400 kW

Speed, Torque

& Position Control

250 to 3000 Hp/ 160 to 2300 kW 250 to 3000 Hp/ 160 to 2300 kW

6-pulse Drive

Speed, Torque

& Position Control

Speed, Torque

& Position Control

Speed, Torque

& Position Control

6-pulse Drive



Premier Integration with Studio 5000 Logix Designer and a Logix controllers Embedded dual-port EtherNet/IP

Faster troubleshooting, maximize uptime Advanced Predictive Maintenance for IGBT, bus capacitors, LCL capacitors & blower

Advanced Diagnostics provides status on blown fuses and surge suppressors

Easier serviceability, minimize downtime Tool-free maintenance for roll-out unit fans

Fewer hardware connections on roll-out modules

Can roll out units via cart or ramp – allowing for greater mounting flexibility

Automatic Device Configuration reduces downtime if drive needs to be replaced

Application flexibility with standard ratings and configurable options Wide range of operating temperatures

World class power density

5 option slots for safety, communications, I/O & feedback

Optional integrated DV/DT filter and EMI options

Optional wiring options for cable entry and exit

powerflex 755t drive products - rockwell automation · than any other drive portfolio in the market...

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