Powerful Services for Rotating Equipment and Boilers

BUSINESS ACTIVITIES / PRODUCTS OF MITSUBISHI HITACHI POWER SYSTEMS, LTD.

Power Generating Plant Peripheral Equipment

Environmental Plants SCR (DeNOx) Systems / Flue Gas desulfurization

Gas TurbinesGas Turbine Combined Cycle (GTCC) Power Plants

Boiler & Turbine Generation Plants

Geothermal Power Plants

Steam Turbines

Integrated Coal Gasification Com-bined Cycle (IGCC) Power Plants

Boilers

Generators

MHPS based in Yokohama, Japan is a global player in the thermal energy power

plant market, with the in-house capabilities to design, manufacture, construct,

commission and maintain plants across the world.

The company has a total of 58 subsidiaries (9 in Japan, 39 in other countries). It was

established as a joint venture in February 2014, bringing together the thermal power

plant divisions of Mitsubishi Heavy Industries Ltd and Hitachi Ltd. MHPS employs

20,500 staff (consolidated) worldwide and aspires to be number one in thermal power

plant construction. Mitsubishi Hitachi Power Systems Europe is a 100% subsidiary of

MHPS. We bring a wealth of engineering experience, plant construction and service

knowledge together with MHPS advanced technology to the EMEA (Europe, Middle

East, Africa) region.

About Mitsubishi Hitachi Power Systems, Ltd.

CUTTING EDGE TECHNOLOGIES

With a comprehensive range of

products and an excellent work

force, MHPS Europe are ever ready

to deliver an unrivalled service

dedicated to superior quality and

full customer satisfaction.

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MHPS Europe can provide support at short notice through our strategically

placed offices, workshops and sister companies. We can supply the tools,

equipment, field services and technical advisors needed both for planned and

unplanned outages. Our aim is to minimise your down time and maximise

your generation through local solutions.

Extensive Sales and Service Network

UK / London

■ Headquarter

■ Engineering Support

■ Field Service Hub

UK / Leeds Service Centre

■ Emergency Parts

■ LTSA Program

Austria / Vienna

■ Plant Engineering

■ Engineering Support

Sister Companies

UAE – MHPS Middle East Italy – ATLA Saudi Arabia – MHPS Saudi Arabia

■ Rotating Equipment Repair

■ GT Hot Parts Inspection and

Repair

■ Field Service

MHPS Africa

■ Plant Engineering

■ Service: Cooperation with

MHPS Africa and MHPS HQ

Germany / Duisburg

■ Plant Engineering

■ Delivery of Key Equipment

and Components

■ Service

Germany / Meerane, Oberhausen, Darmstadt

Meeraner Dampfkesselbau

■ Pressure Parts Manufacturing

Donges SteelTec

■ Steel Construction

Babcock Fertigungszentrum

■ Mills & Burners Manufacturing

Front offices with engineering support

■ Netherlands

■ Spain

■ Italy

■ Turkey

■ Ireland

■ Poland

Subsidiaries

Egypt – MH Power Systems EgyptRomania – MH Power Systems Romania

Mitsubishi Hitachi Power Systems Market Region EMEA and MHPS Country Presences

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MHPS Europe offer field services for power generation systems comprising

gas turbines, steam turbines, generators, boilers and rotating machinery.

This all-inclusive service covers both planned and unplanned outages, delivered by our

highly experienced work force that can be deployed at short notice. Our experts will

plan and execute outages according to your operating regime, ensuring your power

generating assets are optimised and utilised to their full extent.

FIELD SERVICES

■ Balancing and tuning

■ Condition monitoring

■ Emergency support

■ Comprehensive rotor inspection

■ Outage spare parts

■ Specialized outage tooling

■ Turnkey outage delivery

ON-SITE SUPPORT CAPABILITIES

Mechanical

■ Gas turbines

■ Steam turbines

■ Generators

■ Compressors and pumps

■ Boilers

■ Industrial fans

Electrical

■ Electric motors

■ Generators

■ Transformers

■ Electrostatic precipitators

Process

■ Actuators and valves

■ Agitators

■ Fittings, piping and vessels

■ Heat exchangers

■ Shredders

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ADVANCED REPAIR TECHNOLOGIES

MHPS Europe, with workshops in the UK, Italy, Abu Dhabi and Saudi Arabia, conduct

state-of-the-art repairs on components of gas turbines, steam turbines, ancillary

systems and other rotating machinery. Our service is dedicated to longer lifespan and

increased reliability of parts addressing today’s challenging market conditions.

HOT GAS PARTS REPAIR TECHNOLOGIES

Machining

■ Bridgeport

■ Computational Numerical Control

(CNC)

■ Electro discharge machining

■ Plunge and hole drilling

Welding

■ Elevated temperature welding

■ Manual TIG welding

■ Laser welding

Coating

■ CNC shot peening

■ Robotic HVOF plasma

■ Robotic APS plasma

Processes

■ Braze crack repair

■ Blending

■ Grid blast

■ Heat tint

■ Surface and vacuum

heat treatment

Inspection and Testing

■ Airflow testing

■ Fluorescent penetrant inspection

■ Frequency scanning

■ Eddy current testing

■ Ultrasonic testing

■ X-Ray

Component Assessment and Repair

CAPABILITIES

■ Hot Gas Path parts repair – combustor and turbine

■ Gas turbine rotor repair including comprehensive rotor inspection

■ Generator repair including rewinding

■ Steam turbine repair including rotor welding

■ Compressor repair ■ High speed balancing

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MHPS Europe provide an array of upgraded, state-of-the-art spare parts to

ensure your power plant assets respond to every market condition with high

performance and reliability.

MHPS Europe hold a large reserve of spare parts in Europe that can be rapidly

delivered to customer sites for replacement, repairs and outages.The delivery of parts

is always supported by installation and commissioning, performed by our dedicated

service personnel.

QUALITY

MHPS Europe provide parts, which are manufactured to the highest level of quality

and rigorously tested to their limits ensuring highest performance and reliability.

Spare Parts

SPARE PARTS

HOT GAS PATH PARTS

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The key components of MHPS Europe’s Long Term Service Agreements

PARTS

We constantly aim to supply state-of-the-art Hot Gas Path parts to our customers in

order to keep their power plants competitive in today’s demanding market conditions.

Cutting edge repair technologies provide longer overall lifetime and peace of mind

between inspection intervals. The miscellaneous hardware in toolkit containers is also

provided at each outage.

SERVICES

Our expert technical advisors and a team of certified and experienced labour force

ensures a comprehensive, on-time outage completion. Our on-site program managers

and remote monitoring service aim to prevent forced outages and provide quick

response.

FLEXIBILITY

Our Long Term Service Agreements are tailored to best suit our customer’s needs in

terms of operating regime, maintenance timing and parts requirements. We strive to

offer not only the best coverage for today’s market conditions but also flexible options

for future challenges.

Long Term Service Agreements

MAJOR BENEFITS

■ Enables our customers to accurately forecast their budgets and plan for the

maintenance of the covered equipment with peace of mind.

■ Ensures the most up to date, cutting edge technology parts are installed to

meet changing market conditions in terms of flexibility, lifetime, performance

and quality.

■ Excellent care of your power equipment with decades of Mitsubishi and

Hitachi experience in service.

■ Warrants a swift response to any unplanned incident via remote monitoring

and dedicated on-site staff.

■ Ensures the highest possible availability, reliability and performance needed

for a profitable operation intoday’s and tomorrow’smarket challenges.

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Boiler Service and Rehabilitation

MHPS Europe provide a complete array of services for modernization of

power and combustion plants, which differ in design and size for all conven-

tional fuels.

THESE INCLUDE

■ Boiler technology

■ Combustion technology

■ Flue gas cleaning

■ Mills and turbine service

■ Assembly and construction

■ Commissioning

■ Spare parts service

In view of its extensive expertise in boiler technology, MHPS Europe also deliver

customer-oriented service and rehabilitation for steam generators and components,

e.g. mills, burners and firing systems, coal feeders, conveyors etc.

MHPS Europe has an experienced team offering comprehensive solutions for

fossil-fired power plants including parts as well as steam generators.

MHPS EUROPE COMPETENCE

■ Technical consulting and studies

■ Concept, basic and detail

engineering

■ Design revision, e.g. thermal / process

calculation

■ Failure diagnosis/troubleshooting

■ Increase in power, efficiency

and availability

■ Life time extending measures

■ Optimisation and replacement

of parts

■ Conversion i.e. fuels, components

■ Rehabilitation and modernization

■ Retrofit, modification and upgrading

■ Overhaul

■ Shut down planning

■ Inspection, revision, repair

■ Maintenance

(scheduled and unscheduled)

■ Supervision

■ Procurement, manufacturing,

construction, and commissioning

■ Spare and wear parts

(OEM and non-OEM)

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MHPS Europe are not only a leading provider of services for the core of many

power plants – the steam generator – but also supply key components for

industrial power plants:

■ Natural circulation boilers

■ Firing systems

■ Burners

■ Stoker firing systems

■ Components for firing systems

■ Spare parts

Any industrial thermal utilisation needs a custom-built firing system in addition to a

suitable steam generator, especially for fuel recovery. Customer-oriented solutions are

based on MHPS Europe’s comprehensive and experienced engineering know-how.

In addition to engineering, we supply and deliver systems, perform assembly and

commissioning worldwide.

Industrial Boiler and Stoker Firing Systems

NATURAL CIRCULATION BOILERS

■ Direct fired boilers / superheaters

■ Waste heat boilers downstream

gas turbine

■ Boilers for chemical processes,

e.g. steel industry

■ Boilers for waste disposal plants

FIRING SYSTEMS/BURNERS FOR

■ Natural gas / light and heavy fuel oil

■ Blast furnace gas / lean gas / CO gas

■ Waste water and waste gas

■ Thermal residue disposal

■ GT gas in combination with

natural gas (CCPP process)

■ Sulphur extraction (Claus Plants)

STOKER FIRING SYSTEMS

■ Waste heat boiler

■ After burning grate

■ Roller grate

■ Moving grate

■ Grate bars

■ Ash / Slag extractor

■ Ignition / Support firing

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MHPS Europe offer a wide selection of maintenance, repair and service

solutions for other OEMs, covering multiple classes of gas turbines, steam

turbines, generators and ancillary equipment.

Leveraging over a century of power equipment heritage from Mitsubishi Heavy

Industries and Hitachi, MHPS Europe apply a multitude of advance engineering

techniques to offer superior products and services, spanning from minor repairs to

complete overhauls.

Non-MHPS

Please make an enquiry to find out our capabilities on

other OEM equipment.

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BRINGING POWER GENERATION TO YOUR LOCATION

In today’s market conditions, high power demand and excessive power supply is

occurring at different locations. To address this issue, MHPS Europe have developed

unique capabilities to relocate idle / under-utilized power plants to locations where they

are needed. Depending on the nature of projects and customer requirements,

transport of complete or partial delivery of power plants, combined with maintenance,

overhauls and upgrades can be offered.

SERVICES

■ Assessment of existing power plant

■ Evaluation of destination site

conditions

■ Disassembly of the original plant

■ Packaging and transportation

■ Assembly and installation at the

destination site

■ Engineering and design layout

of the destination site

■ Plant optimization

■ Testing and commissioning

■ Logistics and supply

chain management

■ Project management

■ Equipment overhaul, maintenance

and upgrades where possible

CAPABILITIES

■ Major power plant components:

GT, ST, Generator

■ Heat exchangers and stacks

■ Fittings, piping, pumps and vessels

■ Electrical instrumentation and

control systems

Power Plant Relocation

KNOWLEDGE AND

EXPERIENCE

MHPS Europe offer extensive

service capability to become

the pioneer of power plant

relocation from anywhere to

everywhere in the world.

MHPS Europe are harnessing

the experience of Mitsubishi

Heavy Industries and Hitachi

on power plant relocation

enabling our customers to

get the most out of their

under-utilized power plants.

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MHPS Europe is advancing technology for generator inspection using a

remote operated robotic vehicle. It offers similar or better assessment of

generator interior components compared with traditional rotor pull-out

inspections.

MHPS Europe can perform robotic inspections for most of the range of generators

used for gas turbines and steam turbines. It is easy to accommodate during scheduled

Gas Turbine Combustor and / or Turbine Inspections as well as Steam Turbine Minor

Inspections.

INSPECTION ITEMS AND TESTS

■ Detailed visual inspection of stator

core surface, stator wedge surface,

radial ventilating ducts

■ Detailed visual inspection of rotor

body surface, rotor wedge surface,

balance weights

■ Stator wedge tightness test

■ Electromagnetic Core Imperfection

(EL-CID) Test

RESOURCES & MANPOWER REQUIREMENTS

■ 2 Technical Advisors & 1 Helper

■ 5 – 6 days work in single shift

Generator Robotic Inspection

ROBOTIC INSPECTION TECHNOLOGY

Quick and Accurate Inspection without Rotor Removal

CAMERA SYSTEM ROBOT INSIDE GENERATOR

ROBOTIC INSPEC-TION VEHICLE

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Retrofit of Non-OEM Fleets

MHPS provides various retrofit services to non-OEM generators with

our proven technology on 1,500 OEM-units and over 80 years of service

experience.

RETROFIT OF NON-OEM UNITS

MEASUREMENT

When a generator or its parts need

refurbishment, is ready for reverse

engineering, necessary dimensions are

fully measured, with some parts

scanned 3 dimensionally.

NEW PARTS MANUFACTURING

New parts including subsidiary compo-

nents are manufactured and tested with

MHPS’s strict standards and quality plans.

RE-ENGINEER AND DESIGN

To countermeasure the findings and

potential problems or to augment the

generator per for mances, the generator

and parts are fully re-engineered.

INSTALLATION AND FINAL TEST

New Parts will be installed and the

generator will be tested for its integrity.

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Reverse Engineering

Looking for OEM quality and warranty on your reverse engineered

components? MHPS offer reverse engineering with short turnaround time,

superior quality and performance.

A WIDE VARIETY OF PARTS

■ Blades

■ Valve seats

■ Valve heads & spindles

■ Seals

■ Bolting

COMPONENT REPRODUCTION

■ Scanning & material analysis

■ Model production

■ 2D model production (if necessary)

■ Sourcing material

■ Component manufacture

ADDITIONAL APPLICATIONS

■ On-machine verification

■ Machined part inspection

■ Fixture positioning

■ CAD-to-part comparison

■ Part alignment and setup

■ In-process quality checks

■ Digitising

■ Build and inspect

LASER SCAN THE PART 3D MODEL MANUFACTURE QUALITY CONTROL

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REVERSE ENGINEERING PROCESS

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Impressions

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Mitsubishi Hitachi Power Systems Europe GmbH

Schifferstraße 80, 47059 Duisburg Germany Phone +49 203 8038-0, Fax +49 203 8038-1809infobox@eu.mhps.com, www.eu.mhps.com

Mitsubishi Hitachi Power Systems Europe, Ltd.

20 North Audley Street, London, W1K 6WE United KingdomPhone +44 20 7647 0820 infoboxEU@mhps.com, www.emea.mhps.com

06.2017

PSB0-01PS01E1-A-0