powerpoint sunusumakina.terbay.com.tr/documents/katalog2019kucuk.pdf · • apqp project support...
TRANSCRIPT
MARCH 2019
Established as
a cold metal
working shop
in Izmir.
Export to;
*Caterpillar-France (2005)
*Haulotte-France (2007)
*Caterpillar-Belgium (2010)
*Mecalac-France (2011)
*6 MCR excavators was inaugurated in
Terbay (2012)
*Caterpillar-Dortmund (2015)
*Putzmeister-Germany (2015)
*Terex-Yanmar-Germany (2017)
First export
to Germany.Liebherr - Germany
Kramer - Germany
Mining Equipment16%
Construction Equipment
3%
Commercial Vehicles
7%
Agricultural Machines
4%
Heavy Duty Work Machines
70%
Estimated for 2019
TURNOVER BY YEAR(€)
9.600.000 €9.000.000 €
14.000.000 €
16.660.000 €
20.000.000 €
0
5000000
10000000
15000000
20000000
25000000
2015 2016 2017 2018 2019
Technical education school
opened in 1985 by law of
Ministry of Education.
Technical education is given
to students from the age of
14.
Main areas of technical
teaching are Welding and
Machining. After 3 years of
education , successful
students starts working in
Terbay.
COMMERCIAL VEHICLES
Product Range: Close to 200
Weight Range : 10 kg - 750 kg
HEAVY DUTY WORK MACHINERY
Product Range: Close to 2000
Weight Range : up to 3000 kg
HEAVY DUTY WORK MACHINERY
HEAVY DUTY WORK MACHINERY
AGRICULTURAL VEHICLES
Product Range: Close to 100
Weight Range : 5 kg - 200 kg
PRODUCTION STEPS FOR HEAVY DUTY WORK
MACHINERY PARTS
PRODUCTION STEPS FOR HEAVY DUTY WORK MACHINERY PARTS
PACKAGING FOR HEAVY DUTY WORK MACHINERY PARTS
We can also
supply you
walkway,
steps, anti
slip parts,
platform
according to
your specs.
We produce
punching
components &
similar parts.
RECEIVING
INSPECTION
RAW MATERIALS
RAW
MATERIAL
STOCK
SAW CUTTING LASER CUTTING
CNC OXYGEN
PLASMA
CUTTING
MACHINING
SEMI
FINISHED
PART
STOCK
CLEANING
(CUTTING OXIDE
SCALES)
FORMING
(HYDRAULIC PRESS
or BENDING
MACHINE)
PROCESS
CONTROL
PROCESS
CONROL
PROCESS
CONTROL
PROCESS
CONTROL
ASSEMBLING
WELDING
CLEANING (Deburr
with flex )
SHOT BLASTING
BAR/ PIPE/
PROFILE
MATERIAL
SHEET
MATERIALPROCESS
CONTROL
MACHINING
PROCESS
CONTROL
SURFACE
TREATMENT
PAINTING (POWDER
or WET PAINT
PROCESS
CONTROL
PACKAGING
PROCESS
CONTROL
SHIPMENT
MACHINED
(SEMI FINISHED)
PARTS
SHEET STEEL
PARTS
SHEET STEEL
PARTS
%65%9
%10
%6%5 %5
Operational Employees Apprentice
Technical Staff Auxiliary Employees Production
Auxiliary Employees Service Administrative
2019 Terbay’s Personnel Number: 280
Certificates
•IATF 16949
•ISO 9001
•ISO 14001
•OHSAS 18001
•DIN EN ISO 3834-2
•EN ISO 9606-1
(Welder Approval Test
Certificate)
•EN 1090-2 EXC 3
QUALITY ISSUES FOLLOW UP 8D REPORT
• APQP project support
• Preparing PPAP
(all necessary documents & records)
FMEA/ Flowchart / control plan /gauge definition
• Supplier Evaluation ( ppm & delivery on time)
• Raw material checking
• Product & Process Verification
• Quality failure management
• Key quality, health & safety , environment trainings
•CNC Laser Cutting Machines 3
•CNC Oxygen-Plasma Cutting 1
•CNC Machining Center 3
•CNC Bohrwerk 3
•Bending Press 6
•Hydraulic Press 8
• Eccentric Press 5
•Universal Machining Machines 57
(Drills, Latches)
•Welding Machines 188
(Synergic Pulse,
Ordinary MIG, Redresor Welding, Spot
Welding)
• 3D CNC Measuring Device 1
•Shot Blasting 1
•Wet Paint Shop 1
•Powder Paint Shop 1
CNC Oxygen-Plasma Cutting CNC Laser Cutting
CNC Bending Hydraulic Press Line
Welding Line Serial Production Line
CNC Machining CNC Machining
CNC Machining CNC Machining
Shot Blasting Surface Treatment
Powder Paint Wet PaintE-coat (subcontract)
In House Tooling & Fixture
Design and Production Capabilities
• TERBAY provides
resources for tool and
gauge design, fabrication
and verification activities.
• TERBAY designs all
production toolings by using
Solidworks and Autocad.
• All production toolings are
produced and maintained in
TERBAY.
Welding Control / Welding Laboratory / Welding Training
* Penetrant Test
* Magnetic Test
* Ultrasonic Test
* Hardness Test
* Macro Analysis Microscope
* Cleanliness Test (For tanks)
Welding controls of our products are done by the responsible Technician and Welding Engineer of
welding laboratory. New welders are trained in our welding laboratory. Also, all welders are trained
periodically and all welders are audited by third party (TUV SUD) at certain periods.
Robot QRC 410 CLOOS
The robot mechanics QRH320/350/410 is a six-axis articulated arm
robot. The robot has a high base which was particularly developed
for floor mounting and is used in upright position.
The QRC410 is mounted on the shop floor or a base frame and in
upright position at a robot positioner. The QRC robot has a standard
wrist where welding torches, flame cutters and other working tools
with a weight of up to 15 kg can be mounted.
The integration of a changing tool on the wrist allows us to use
more processes with the robot.
2018 / 2nd quarter (Currently operational)
Welding Robot I
• 600 A /( %60) welding
machine
• Arc, Touch and Collision
Sensor
• 2 welding manipulator
( 2x 500kg capacity )
2019 / 2nd quarter
Welding Robot III
• 600 A / ( %60) welding
machine
• Arc, Touch and Collision
Sensor
• 3 welding manipulator
(2x1,5 ton / 1x3 ton capacity )
• 2 changeable torch system
Welding Robot II2019 / 4th quarter
Horizontal Machining Center2019 / 2nd quarter
A wide variety of large
workpieces can be handled due
to the machine's large capacity
and optional W axis for long
boring applications.
Doosan HM 1250 W
Vertical Machining Center
2019 / 4th quarter
Max Speed
(r/min)
6000
Tool
Specification
ISO #50, 7/24
Motor Power
(kW)
22 / 18.5 {30 / 25}
Max Torque
(N.m)
425.5
Spindle Type 2-step gear type
(Built-in)
Doosan Mynx 9500
CNC Oxy Cutting II
2019 / 2nd quarter (Currently operational)
BRL 3012
Thus, we have achieved higher
consistency and cutting quality with
higher efficiency through this purchase.
We have established new production cells.
We increased the number of cranes.Thus, the production efficiency increased in a noticeable way.
PERSONAL EVOLUTION EDUCATION
• 25 Terbay personnel have received training for six sigma
green belt in the 2nd quarter of 2018.
• 2 Terbay personnel have received training for six
sigma black belt.
• In addition, Terbay have already yellow belt working
personnels.
Romer Absolute Arm
3D Mobile
measurement arm
to measure
oversize parts
with high
accuracy.
CNC FEMCO- BMC 110R1
The CNC has X-axis:1400 mm Y-axis:1400mm
Z-axis:1100mm W-axis:500mm
Macro Analysis Microscope Welding Positioners (4 PCS)
CNC BENDING MACHINE (AD-S 30320 DURMA)
Up to 15 mm thick sheet
steel is able to be
bended by 320 ton CNC
Bending Machine.
Material width is 3.000
mm.
The CNC Bending
Machine has 8 axis.
Products are packed and made ready to dispatch according to
customers.
*Assembly
*Packaging
*EDI systems & management
*Order tracking
We are offering logistics
support to our customers in
order to help you to achieve
success in global market.
*Delivery-Shipment Performance Evaluations
*Truck organizations either FLT or LTL
(for DAP deliveries)
*Booking transport from portal for FLT or LTL
(for EXWORKS or FCA deliveries)
*Advance Shipment Notice (ASN)
We were in Bauma Fair in 2016
and will attend in 2019.
Hannover Messe (Fair) which we have been
attending over 15 years.
Our excavator construction has taken place
in the officiall newspaper ‘Die Messe Daily’.
Die türkischen spezialisten von Terbay
zeigen mit dieser Bagger-
Rohkonstruktion,wie eine ‘tiefschürfende
Produktkarriere’ beginnen kann.
‘’With this excavator construction,Turkish
specialists from Terbay show how a
profound product carreer can begin.’’
(26 April,2018)
TERBAY MAKINA END. VE TIC. A.S.
Ankara Caddesi No:321 35042 Bornova – İZMİR /
TÜRKİYE
Phone: +90 232 478 25 25 Fax: +90 232 478 25 26
E-mail: [email protected] – [email protected]
Web: http://terbay.com.tr