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27.09.2011 1 Model Based Design of a Vehicle-Trailer Combination Stabilization 12 th International Workshop on Research and Education in Mechatronics September 15 th – 16 th 2011, Kocaeli, Turkey F. Quantmeyer, M.Eng. Prof. Dr.-Ing. X. Liu-Henke Overview 1. Introduction 2. Virtual Testbed for Model Based Design and Testing 3. Vehicle-Trailer Combinations 4. Modeling of the Vehicle-Trailer Combination 5. Analysis of the dynamical behavior 6. Model Based Design of Vehicle-Trailer Combination Stabilization 7. Conclusion REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization 2 Joint Project: Model of Vehicle-Trailer Combination for Model Based Design for a so called „Virtual Testbed“ for ECUs Aim of the project: Development of new models for vehicle dynamics for testing the function of control algorithms of Vehicle-Trailer Combination Stabilization for the virtual testbed Investigation on different strategies for control by using Model-in-the-Loop- and Software-in-the-Loop-Simulation 1. Introduction 3 R&D of Volkswagen AG Niedersächsischen Forschungszentrum für Fahrzeugtechnik Ostfalia University REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization MiL: Technical specification (e.g.: dynamical behavior) Valuation of dynamical behavior of the vehicle SiL: Before application of ECU-code Working this iterative process together with supplier Validation of function of control algorithms HiL: Application of ECU-code Fail-Safe / diagnosis 1. Introduction Model Based process of development and testing 4 REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization Modell-in-the-Loop (MiL) Control Algorithms Vehicle Dynamics Model ECU/Hardware-in-the-Loop (HiL) ECU, Components Realtime Vehicle Dynamics Model Software-in-the-Loop (SiL) Series Code Specification -33 SOP -23 SOP -18 SOP Vehicle Dynamics Model

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27.09.2011

1

Model Based Design of a Vehicle-Trailer

Combination Stabilization

12th International Workshop on Research and Education in Mechatronics

September 15th – 16th 2011, Kocaeli, Turkey

F. Quantmeyer, M.Eng.

Prof. Dr.-Ing. X. Liu-Henke

Overview

1. Introduction

2. Virtual Testbed for Model Based Design and Testing

3. Vehicle-Trailer Combinations

4. Modeling of the Vehicle-Trailer Combination

5. Analysis of the dynamical behavior

6. Model Based Design of Vehicle-Trailer Combination Stabilization

7. Conclusion

REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization 2

Joint Project:

Model of Vehicle-Trailer Combination for Model Based Design for a so called

„Virtual Testbed“ for ECUs

Aim of the project:

Development of new models for vehicle dynamics for testing the function of

control algorithms of Vehicle-Trailer Combination Stabilization for the virtual

testbed

Investigation on different strategies for control by using Model-in-the-Loop-

and Software-in-the-Loop-Simulation

1. Introduction

3

R&D of

Volkswagen AG

Niedersächsischen

Forschungszentrum

für Fahrzeugtechnik

Ostfalia

University

REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization

MiL:

Technical specification

(e.g.: dynamical behavior)

Valuation of dynamical behavior of

the vehicle

SiL:

Before application of ECU-code

Working this iterative process

together with supplier

Validation of function of control

algorithms

HiL:

Application of ECU-code

Fail-Safe / diagnosis

1. Introduction

Model Based process of development and testing

4 REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization

Modell-in-the-Loop

(MiL)

Control Algorithms Vehicle Dynamics

Model

ECU/Hardware-in-the-Loop

(HiL)

ECU,

Components Realtime Vehicle

Dynamics Model

Software-in-the-Loop

(SiL) Series Code

Specification

-33 SOP

-23 SOP

-18 SOP

Vehicle Dynamics

Model

27.09.2011

2

2. Virtual Testbed

Virtual ECU-Testbed

Automatical

documentation

MiL / SiL

Technical

Specification

• Test cases / routines

• Measurements on real

vehicle

• ...

Database of

test cases

• Vehicle dynamics

models

• ECU models

• Models of actors and

sensors

• ...

Database of

virtual models

5 REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization

3. Vehicle-Trailer Combinations

6

• In comparison with vehicle different dynamical

• Instability above the critical velocity

• Oscillations of the trailer – indicated by the kink angle or yaw angle of the

vehicle

• Risk of accident

Support for the driver in such critical situations:

Vehicle-Trailer Combination Stabilization

REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization

4. Modeling of Vehicle-Trailer Combination

The Vehicle-Trailer Combination

Different types of trailers:

● One or more axles

● With or without brakes

● With or without suspension

Ref: Volkswagen AG, Böckmann

Fahrzeugwerke GmbH

7

● Expansion of the database of virtual

models with different types of trailers

● Different detailing of the models for

system analysis, function development

and testing

Transmission of force by trailer coupling

REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization

4. Modeling of Vehicle-Trailer Combination

Physical model

8

● Vehicle:

Mass of vehicle body

4 wheel masses

● Trailer:

Mass of trailer body

2 (4) wheel masses

● Trailer coupling:

force transmission by using

spring damper element with

6 DOF

ICS: Inertial Coordinate System / BCS: Body Coordinate System / ACS: Attachement Coordinate System

BCS_Fzg

BCS_Anh

xa

za ya

yz

zz

ACS_Anh

ACS_Fzg

ACS_RZhr

ACS_RZvr

ACS_RZvl

ACS_RAr

ACS_RAl

BCS_Zvr

BCS_Zhl

BCS_Zhr

BCS_Ar

BCS_Al

xa

za ya

yz zz

xz

za

ya xa

za ya

zf

yf xf

zf yf

xf

xz

zf

yf xf

BCS_Zvl

ACS_RZhl

zf yf xf

zf yf

xf

zf yf

xf

ACS_Fhr

ACS_Fvr

ACS_Fvl

ACS_Fhl

za

ya xa

zf

yf xf

zf

yf xf

za ya

ICS

y

z

x

REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization

27.09.2011

3

4. Modeling of Vehicle-Trailer Combination

Model for model based control design

9

Kinematic functions:

cossin0

sincos0

001

T

Fxv

FS

h

lv lh ue

l

FK,yz

FK,xz

SP

Fxh

Mz

SP

A

BCS Trailer

BCS Vehicle

xi

yi

ICS

xz

yz

zz

za

K v r

A K v ,

r ACS

Vehicle

ACS

Trailer

Dynamic functions:

v

b

b

b

b

aaaa

aaaa

aaaa

aaaa

4

3

2

1

44434241

34333231

24232221

14131211

uDxCy

State equations:

Ausgangsgleichungen:

Kink Angle γ indicates the

oscillations of the trailer

REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization

5. Analysis of the dynamical behavior

Response for sine impuls of steering wheel angle at 100 km/h

10

0 1 2 3 4 5 6 7 8 -5

0

5

10

15

20

25

30

35

40

Time in s

An

gle

l in

°,

Sp

ee

d in

°/s

Steering wheel angle

Vehicle Yaw Rate d / dt

Kink angle

REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization

5. Analysis of the dynamical behavior

Investigation on the influence of different parameters on system stability

11

-3.5 -3 -2.5 -2 -1.5 -1 -0.5 0 0.5 -8

-6

-4

-2

0

2

4

6

8

real ( l )

imag

( l )

Eigenvalues l of systems with different masses

m Fzg

= 2000 kg m Anh

= 500 kg

m Fzg

= 1750 kg m Anh

= 750 kg

m Fzg

= 1500 kg m Anh

= 1000 kg

L

d / dt

L

d

/ dt

L d / dt

Investigation on influence of different parameters:

Mass and mass of inertia of vehicle, distance between the axles of

vehicle, distance between trailer coupling and rear axle, mass and

mass of inertia of trailer, length of drawbar, …

Investigation on influence of different parameters:

Mass and mass of inertia of vehicle, distance between the axles of

vehicle, distance between trailer coupling and rear axle, mass and

mass of inertia of trailer, length of drawbar, …

REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization 12

5. Analysis of the dynamical behavior

Influence of velocity on system stability

-7 -6.5 -6 -5.5 -5 -4.5 -4 -3.5 -3 -2.5 -2 -1.5 -1 -0.5 0 0.5 -4.5

-4

-3.5

-3

-2.5

-2

-1.5

-1

-0.5

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

real (λ)

ima

g (

λ)

Eigenvalues l at different velocities

v = 40 km/h

v = 90 km/h

v = 140 km/h

L d

L d

L d

REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization

27.09.2011

4

6. Model Based Design of Vehicle-Trailer

Combination Stabilization

13

● Additional Function of ESP

● Detecting of the oscillations on the basis of ESP-sensors

● State controller generates a desired yaw moment to stabilize the system

● Realization of this yaw momentum by wheel individually braking

ESP – Electronic Stability Program

Se

nso

rs

Se

nso

rs

Vehicle-Trailer Combination

Stabilization

Vehicle-Trailer Combination

Stabilization

Detection of Oscillations

State Control

Desired yaw

moment

ESP Basic Functions ESP Basic Functions

ABS ABS

ASR ASR

GMR GMR

HBA HBA

Acto

rs

Acto

rs

REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization 14

V B C

A

-R

x0

x y u w

● System with state control:

REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization

6. Model Based Design of Vehicle-Trailer

Combination Stabilization

15

0 5 10 15 -20

-10

0

10

20

30

40

Time in s

An

gle

in °

, S

pe

ed

in °

/s

0 5 10 15 -1000

-500

0

500

Time in s Ya

w M

om

en

tum

in

Nm

M ESP

L

d passiv

d

aktiv

passiv

aktiv

REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization

6. Model Based Design of Vehicle-Trailer

Combination Stabilization

Impulse of steering wheel angle at vovercritical = 140 km/h

7. Conclusion

16

• A virtual testbed has been described and expanded by trailer models with

different detailing

• The virtual testbed is now ready for use in future projects for function

development and testing for Vehicle-trailer combinations

• The dynamical behavior of the vehicle-trailer combination and the influence

of its parameters has been analyzed

• On this basis a vehicle-trailer combination stabilization has been

developed and tested

REM 2011 Kocaeli: Model Based Design of a Vehicle-Trailer Combination Stabilization

Thank you for your attention!