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High-volume Aqueous Cleaning for Aftertreatment Systems
Advanced cleaning for higher volumes More units mean more service revenue for your business
Our high-volume Flash Cleaner Machine (FCM 4000) safely and effectively combines water and vacuum to clean deposits from diesel particulate filters (DPFs), diesel oxidation catalysts (DOCs) and selective catalyst reduction (SCR) units.
However, unlike conventional machines, our design cleans units from all diesel classes – broadening your potential customer base far beyond conventional, segment-limited cleaning machines.
High-volume aqueous cleaning with clear advantagesProven methods combine with efficiencies for your operations
In addition to cleaning different types of units, FCM’s process uses both water pressure and vacuum, combining the force of both to quickly clean DPF, DOC and SCR units – often in only 5 minutes. If you are a high-volume (20+ units per day) cleaning operation, the FCM 4000 is likely the right machine for you.
This distinct combination maximizes cleaning throughput, while minimizing costs related to shop footprint, utilities and time needed to service your customers’ aftertreatment systems to get their equipment back in service.
During its brief cleaning, FCM’s advanced processes provide greater recovery of unit efficiency compared to other cleaning methods, which will help keep your customers’ equipment working for longer periods.
Upon cycle completion, FCM’s integrated printer gives you verifiable results –providing backpressure tests pre- and post-cleaning that you can share with your customers for their service records.
• Services all DPF, DOC & SCR units (passenger cars thru Class 8 equipment*)
• FCM’s automatic cycle can clean DPF units in as little 5 minutes• Most effective process for removing compacted soot, ash & other residue• Technology recognized by major OEMs & substrate manufacturers• Separate dryer units available for even faster unit turnaround
Cleans in as little as:
With our automatic cycle.
5Minutes
Turn our cleaning benefits to your advantageFind out how our advanced methods can improve your competitiveness
We can help broaden your business and streamline your operations. To learn more, contact your authorized FCM distributor. They will be happy to talk with you and provide more detailed information based on your specific operation.
FCM 4000
Combines Vacuum and Liquid Cleaning
* With optional universal cleaning cabin
For FCM sales, customer service and post-sales support, contact:
Contact: Greg BordenPhone: 708-937-3895
Email: [email protected]: www.fcmna.com
2019
0329
Supports Two Cleaning Cabins
A With optional universal cleaning cabinB Other voltages are available. please contact your authorized FCM distributor for more information.
FCM-4000 (Aqueous Flow)
BAKE & BLOW (Heat & Compressed Air)
Process Overview & Performance Comparison
Process Description
Connect units to machine using cleaning solution, water flow
and vacuum to remove deposits and residues.
Place units in oven and gradually heat to 1100-1300°F for specified time.
After cooling, transfer units to machines that use compressed air to "blow-out" residual ash.
Flow Restoration 97 - 98% 74 - 94%
Soot Removal (PM-10)
High effectivenessVaries dramatically
(based on operator and machine type)Oil Residual & Cerium
RemovalHigh effectiveness Low effectiveness
Risk of Unit Damage Minimal risk Moderate risk
Cleaning Time 5 – 60 Minutes
(same-day service)12-24 Hours
(next day service)
Applications All dieselsA Heavy Trucks Only
Cost & Operational Considerations
Required MachineryFCM-4000 andAir compressor
Backpressure tester and/or scale Thermal oven
Air-blast machine and compressorShop Footprint Minimal Significant
Utility Hook-ups Electrical only Electrical only
Labor Required Low (automated process) Medium - High
Other Advantages & Disadvantages
AdvantagesFCM machines do not need a constant water supply, only topping-off as it evaporates
Most commonly-recognized method for aftertreatment cleaning
Use of water to clean virtually eliminates airborne soot and
dust in service facility
Disadvantages Method sometimes confused with using a pressure washer
Risk of thermal shock during baking can damage noble metals and
catalyst performanceAir-cleaning machines often increase airborne dust - exposing personnel to
carcinogenic soot particles
Technical Specifications
External Dimensions(control body)
50L x 32W x 53H Inches Power Supply3-phase: +T (L3) + N (Neutral) 380/400V, 60HzB
Ext. Dimensions (cabin) 59L x 40W x 79H Inches Power Consumption Kw 8 / 8.5 kW
Inside Washing Capacity 39L x 24W x 71H Inches Machine Weight (cabin + control) 1,786 Pounds
Floor Load Capacity 440 Pounds (cabin) Cleaning Enclosure Material Stainless Steel
Water Tank Capacity 79.25 US Gallons Air Compressor (not included) 120 PSI | 14.5 CFM | >27 US Gal.
Included Equipment &Accessories
Equipment: Pressure controller, filter restraint system, touch screen controls, printer and user manualAccessories: T8 TAN (20 liters), adapter disk for heavy-duty truck units
On-road Heavy Duty
Off-road Heavy Duty
Light & Medium Duty
Passenger Car
High-volume Aqueous Cleaning for Aftertreatment Systems
FCM 4000
For FCM sales, customer service and post-sales support, contact:
Contact: Greg BordenPhone: 708-937-3895
Email: [email protected]: www.fcmna.com
2019
032
9