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Page 1: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved © The Aerospace Corporation 2012

Page 2: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

Perform Missions - two types: • High risk for maximum return

• Use latest technology

• Create capability roadmap

• Risk reduction for sponsor’s main program

• We have rapid response

• We are payload centric

• We allow fluid requirements

• We resolve technical questions

Develop Technology by: • Sustained internally funded effort

• Constant pursuit of limits

• Resident quality workforce

• Appropriate corporate structure

Support AF Acquisitions by

Developing: • Cost models

• Concept Design Center models

• Mission assurance guidelines

Develop Workforce by Providing: • Engineering exercise

• Policy exercise

• Contractor-like experience

• Program leadership opportunities

Aerospace PICOSAT Program Value

Page 3: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

Aerospace’s “PICOSAT” History* from 1999 to 2012

1999 2001 2003 2005 2007 2009 2011 2013

OPAL PicoSats (2)

Minotaur I

250 grams

MEPSI (2)

STS-113

800 grams each

MEPSI (2)

STS-116

1.1 and 1.4 kilograms

AeroCube-3

Minotaur I

1.1 kilograms

PSSC Testbed-2

STS-135

3.6 kilograms

MightySat II.1 PicoSats (2)

Minotaur I

250 grams

AeroCube-1

Dnepr-1

999 grams

AeroCube-2

Dnepr-1

998 grams

PSSC Testbed

STS-126

6.4 kilograms

AeroCube-4.0 (1)

AeroCube-4.5 (2)

Atlas V, NROL-36

1.3 kilograms Failed to

Reach orbit

First University

CubeSat Launch

REBR2 (2)

H-IIB

4.5 kilograms

with heat shield

REBR (2)

H-IIB

4.5 kilograms

with heat shield

* Timeline is for delivery date and not launch date

Page 4: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

Cal Poly CubeSat CP-4 photographed by

AeroCube-2. The first and, so far, only instance

of one CubeSat photographing another.

• Launched May 2009

• 98 inclination

• 650 x 770 km altitude

• 1U CubeSat form factor

• 1 kg mass

• Norad ID 31133

• (Still in orbit)

• 4 solar cells total

• Tumbler – no attitude control

AeroCube-2

Lasted 1 day only because of insufficient energy for recharging batteries

Page 5: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

North*

AeroCube-3

640x480 pixels

135 diagonal FOV

1200 mile horizon

2009 The Aerospace Corporation

AeroCube-3

640x480 pixels

135 diagonal FOV

1200 mile horizon

2009 The Aerospace Corporation

• Launched May 2009

• 40.5 inclination

• 460 km altitude

• 1U CubeSat form factor

• 1.1 kg mass

• Norad ID 35005

• Reentered

• 7 solar cells total

• Permanent magnet*

AeroCube-3

Corrected and improved AeroCube-2

Central Mexico

Pacific Ocean

Page 6: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

X

-Z

2-food diameter

Mylar balloon

stowed under this

cover

Y, B

135 visible camera

Tether cutting mechanism**

Earth sensor

2-angle Sun sensor

Sensor B

Sensor A

56 visible camera

Y

X Triax rotation

rate sensors

(inside)

B

Triax magnetic

field sensors

(inside)

B

B

Z Y-axis reaction

wheel (inside) Tether

reel

(inside)

AeroCube-3 Features

Substantial number of new subsystems

** 200’ of Dyneema is spooled inside

Page 7: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

Solar cell CIC

NuSil CV4-1161-5

Polyimide tape

Substrate

AeroCube-3 New Solar Cell Laydown Method

• Testing a new method for solar cell installation

• Nusil CV4 is a double sided tape with space

rated outgassing properties

• 1U CubeSat solar cells laid down in 1 day

Much quicker and cleaner than liquid adhesive

Reference: Karuza, et al, “Solar Cell Installation Using Double Sided Polysiloxane Pressure Sensitive Adhesive (PSA) Polyimide Film,” 2009

Page 8: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

40 deg

40 deg

Fields of View (FOV)

1. Narrow camera

2. Earth sensor

3. Sun sensor

4. Sensor A

5. Sensor B

B

Permanent

magnet will

keep same face

pointing North

AC3 can scan about

permanent magnet

axis using a reaction

wheel (RW)

Legend

Blue line = orbit ground track

Yellow line = orbit latitude limits

Red line = magnetic field lines

Green circle = AGO ground station FOV

AeroCube-3

460 km altitude

40.5 deg inclination

Launched May 2009

2-foot dia deorbit

balloon (end of

mission)

AeroCube-3 Concept of Operations

Mission = test new sensors, comm link, power system, deorbit device

Page 9: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

AeroCube-3 Earth Photo

2700 mile diameter of cloud cover (same size as the United States!)

AeroCube-3

640x480 pixels

135 diagonal FOV

1200 mile horizon

2009 The Aerospace Corporation

Page 10: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

Approaching the California Coast

AeroCube-3

640x480 pixels

135 diagonal FOV

1200 mile horizon

2009 The Aerospace Corporation

AeroCube-3 Earth Photo

Page 11: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

Intelligence, Surveillance, and Reconnaissance

Ahome, Sonora, Mexico

May 29, 2009

460 km altitude

190x240 mile area

Approx. 1 mile resolution

AeroCube-3

640x480 pixels

56 diagonal FOV

2009 The Aerospace Corporation

AeroCube-3 Earth Photo

Page 12: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

Day / night terminator

AeroCube-3

640x480 pixels

135 diagonal FOV

2009 The Aerospace Corporation

AeroCube-3 Earth Photo

Page 13: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

Locating gigantic fires! (September 1, 2009)

Station fire (Los Angeles)

New Harmony

fire (Utah)

AeroCube-3

640x480 pixels

135 diagonal FOV

1200 mile horizon

2009 The Aerospace Corporation

AeroCube-3 Earth Photo

Page 14: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

6 panel x 2-foot diameter AC3

balloon inflated in vacuum

chamber

Uninflated 2-foot diameter AC3 balloon.

Kapton fill tube has kinks that

prevented inflation.

Spherical balloon would be easy to spot from earth with binoculars

AeroCube-3 Deorbit Balloon

AC3 balloon inflation module

AeroCube-3

2009 The Aerospace Corporation

Page 15: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

All three CubeSats were launched from the same P-POD launch tube

AeroCube-3 Deorbit Balloon Performance

AeroCube-3

HawkSat-1

CP6

P-POD

150

200

250

300

350

400

450

5/1/09 10/1/09 3/3/10 8/3/10 1/3/11 6/5/11 11/5/11

Altitu

de

(k

m)

Date

AeroCube-3

HawkSat-1

CP-6

Satellite Altitude vs. Time

Balloon Ejection

deorbited

deorbited

Page 16: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

0

0.0005

0.001

0.0015

0.002

0.0025

5/1/09 10/1/09 3/3/10 8/3/10 1/3/11 6/5/11 11/5/11

B-S

tar

Dra

g T

erm

Date

AeroCube-3

HawkSat-1

CP-6

Balloon Ejection

Balloon deployed (uninflated due to fault in inflation system) on 11-18-09

AeroCube-3 Deorbit Balloon Performance

Satellite Drag vs. Time

deorbited

deorbited

Page 17: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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2

3 1

AeroCube-3 Solar Up-converter Voltages - Baseline

Lithium ion batteries charge at 4.2V

Page 18: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

Mission Day 1 Mission Day 60

‒Yellow / Blue / Pink lines are solar array upconverted voltages

No change in solar array performance in 60 days

AeroCube-3 Solar Up-converter at 0 and 60 days

Page 19: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

‒ Blue / Pink lines are temperature sensors located on 2 different exterior walls of AeroCube-3

‒ Yellow / Black / Purple lines are temperature sensors located on the electronics module

Mission Day 1 Mission Day 60

Note that interior temperatures do not fluctuate as much by design

AeroCube-3 Temperatures at 0 and 60 days

Page 20: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

Mission Day 1 Mission Day 60

‒ Blue / Yellow lines are Battery 1 and Battery 2 voltages (V)

‒ Cyan / Pink lines are Battery 1 and Battery 2 currents (mA)

No change in battery performance in 60 days

AeroCube-3 Battery Data at 0 and 60 days

Page 21: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

• Launch August 2012

• 60 inclination

• 470 x 780 km altitude

• 1U CubeSat form factor

• 1.3 kg mass

• 10 solar cells total

• Full attitude control

• Sun sensors

• Earth nadir sensor

• 1600x1200 cameras

• Adjustable wings for variable drag

• 2 ft dia x 1.5ft tall conical deorbit chute

• GPS

• Redundant radios

• Redundant software

• Reprogrammable on orbit

• Triax reaction wheels

• Triax torque coils

AeroCube-4 Preview

Vast improvement in capability over AeroCube-3

Minimum drag

configuration

Maximum drag

configuration

Page 22: PowerPoint Presentationmstl.atl.calpoly.edu/~workshop/archive/2012/Summer...Mission = test new sensors, comm link, power system, deorbit device . ... Approaching the California Coast

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Copyright 2012, The Aerospace Corporation, All rights reserved

Dr. James Gee, Principal Director, Developmental Planning and Projects,

The Aerospace Corporation

This work was supported by The Aerospace Corporation's Independent

Research and Development program.

Acknowledgements