powervamp brochure 2015

airport ground power cable carrier systemshand-portable ground power units

400hz ground power units28vdc battery ramp carts

28vdc mini diesel hybrid28vdc power supplies

Recognised worldwide for quality andthe reliability of its aviation products,Powervamp has always responded tothe changing needs of the aviationindustry with new designs andinnovative solutions in ground powerand GSE accessories.

Helped by a worldwide distributornetwork, aircraft operators in more than60 countries now rely on Powervampproducts. Powervamp is unique as aspecialist manufacturer, designing andproducing a range of AC and DCground power units from small DCportable battery packs to 90 kVA solid-state frequency converters for FEGPinstallations at airports. AC frequencyconverters from 20–90 kVA areproduced at the company's Lutonfactory with DC products assembled atWeston-super-Mare.

This brochure shows a selection of theproducts and services we offer to allsectors of the aviation industry – fromairframe manufacturers, scheduledairlines and airport operators togovernments, military forces, EMSoperators, airborne law enforcementagencies and civil operators.

Starting the business in 1993, myemphasis then was on product qualityand supporting our customers – thatcompany philosophy has not changed.

The Powervamp team is proud of itspioneering work in the developmentand manufacture of eco-friendly groundpower systems. It is committed toproducing high-efficiency groundpower products for the aviation marketthat minimise carbon emissions andreduce operating costs.

Richard RollerCompany founder

Sidewinder®p6

Scammer 300 p10

PV Cable Coiler p8

PV90-3 p4Contents

400Hz GROUND POWER UNITS

PV45 3

PV90-3 4

GROUND POWER CABLE CARRIERSYSTEMS

Sidewinder 6

PV Cable Coiler 8

MINI DIESEL HYBRID

Scammer 300 10

26–28VDC RAMP CARTS

Coolspool 410 12

Coolspool 130 and 260 13

HAND PORTABLE GPUs

Coolspool 17 and 29 14

GPU 1700 15

GPU 2400 and 2400 TWIN 16

12V GA Pack 17

12/24 GA PACK 17

POWER SUPPLIES

PS50M and PS100M 18

PS300 19

PORTABLE FUELLING/DE-FUELLING

Portapump 20

Coolspool 410 p12

3


pv45 400hz 45kva ground power unit

The PV45 GPU improves on the successful PV40 GPU with

increased power output as well as many additional features. In

particular, the use of a 12-pulse rectifier provides improved input

harmonics and power factor without compromising robustness and

reliability.

Specifically designed for hangar use, with optional plinth for fixed

indoor or outdoor installation. With a power rating of 45kVA, the

PV45 is targeted at the small to medium sized aircraft.

As a manufacturer and exclusive provider of ground power at major

air shows, Powervamp’s engineers have been uniquely placed to

operate the company’s converters on all the world’s latest

generation aircraft, gaining unrivalled data and experience while

working alongside the airframe manufacturers’ test and field

engineers. In this respect Powervamp is unique.

Output active power (kW) 36.0

Apparent output power (kVA) 45.0

INPUT

Number of phases 3

Nominal input voltage 400V 3 Wire + E (+ / - 10%)

Nominal input frequency 50 / 60Hz (+ / - 10%)

Rectification topology 12 Pulse

Current distortion < 15% @ 100% load

Power factor > 0.97 @ 100% load

Inrush current N/A

Maximum input circuit breaker 63A

OUTPUT

Nominal output voltage 200 / 115V Three phase + N + E

Static voltage regulation < 1%

Nominal output frequency 400Hz (+ / - 0.01%)

Total harmonic distortion < 3% (2% typical)

Load power factor 0.7 lag – 0.9 lead

Voltage modulation < 1%

Phase angle symmetry 120° (+ /- 1) for balanced load, 120° (+ / - 2%) 30% unbalanced load

Dynamic response MIL-STD-704

GENERAL

Operating temperature -40°C to +50°C

Altitude 2000m before de-rating

Protection level IP55

Colour RAL 7035 (other colours available)

Noise Level < 65dBA @ 1m

DIMENSIONS

Dimensions mm H 1060 (42in) W 610 (24in) D 915 (36in)

Weight 345kg (761lbs)

STANDARDS

Safety EN 62040-1

Emissions EN 61000-6-3

Immunity EN 61000-6-2

Specification for 400 Hz aircraft power DFS400

Aircraft ground support electric supplies ISO 6858

General requirements for ground support equipment

BS 2G 219

Aircraft electric power characteristics MIL-STD-704

Ground equipment 400 Hz ground power performance requirement

SAE ARP 5015

Specifications

l Compact

l Mobile

l Heavy duty castors with brake

l High quality output suitable forall aircraft

l 12-pulse input rectifier

l Unique tactile key board withsecret legend

l Unique super-large display forinstant viewing and operatorcomfort

l Unique marine IP65 all weathercontrols

l IP 55 enclosure suitable foroutdoor use

l Automatic line dropcompensation

l Comprehensive easy-to-useintelligent control panel

l Data logging

l Civil or military use

l Pre-fitted input cable with 63Aplug

l Pre-fitted output cable withaircraft connector

Features Optionsl Fixed installation plinth

l External swipe card Input

l Extended input cable

l Extended output cable

PV45: powering Bombardier CRJ1000

4

pv90-3 400hz 90kva ground power unit

Powervamp’s third generation PV90 GPU meets the specific

demands of modern aircraft by delivering a genuine 90kW

output from its 90Kva unit.

Powervamp is unique in the UK in being both software

designer and manufacturer of its industry leading solid state

GPUs. Its philosophy is to engineer unparalleled reliability,

achieved by generously sized electrical and electronic

components. With all power stage components in a single

pull-out module – replaceable in minutes – downtime and

fault finding are no longer a problem. In the pressured front

line operating environment of airports the PV90-3 is a

converter that does not require the support of trained

technicians. Powervamp’s PV90-3 is designed to be a zero

downtime GPU requiring a minimum of planned maintenance.

The Powervamp PV90-3 features an extra large high-

definition integrated display with simple controls that allow

interrogation of all parameters and functions such as

automatic line drop compensation. The PV90-3’s features

include connectivity and integration with existing

communication platforms supporting a large variety of

communication methods which can be used with

Powervamp’s Monitoring and Billing System (MABS™).

Featuresl Unity output power factor

90kVA/90kW

l Pluggable power module foreasy first line maintenance

l Stainless steel enclosure asstandard

l High quality output suitable forall aircraft

l Low input harmonic distortion(<8%)

l Unique tactile key board withsecret legend

l Unique super-large display forinstant viewing and operatorcomfort

l Unique marine IP65 all weathercontrols

l IP 55 enclosure suitable foroutdoor use

l Automatic line dropcompensation

l Comprehensive easy-to-useintelligent control panel

l Data logging

l Civil or military use

l RS232, LAN, Bluetooth andGPRS connections

Optionsl Monitoring and Billing System

(MABS™)

l Load power metering

l Second 400Hz output

l 28VDC base module

l Heavy duty trailer mount

l Heavy duty castor mount

l Input cable side entry option

PV90-3: specified to provide ground power at the Paris International Airshow 2015

5


SpecificationsOutput active power (kW) 90.0

Apparent output power (kVA) 90.0

INPUT

Number of phases 3

Nominal input voltage 400V 3 Wire + E (+ / - 10%)

Nominal input frequency 50 / 60Hz (+ / - 10%)

Rectification topology 12 Pulse

Current distortion < 8% @ 100% load

Power factor > 0.97 @ 100% load

Inrush current N/A

Maximum input circuit breaker 160A

OUTPUT

Nominal output voltage 200 / 115V Three phase + N + E

Static voltage regulation < 1%

Nominal output frequency 400Hz (+ / - 0.01%)

Total harmonic distortion < 3% (2% typical)

Load power factor 0.7 lag – 0.9 lead

Voltage modulation < 1%

Phase angle symmetry 120° (+ /- 1) for balanced load, 120° (+ / - 2%) 30% unbalanced load

Dynamic response MIL-STD-704

GENERAL

Operating temperature -40°C to +50°C

Altitude 2000m before de-rating

Protection level IP55

Colour RAL 7035 (other colours available)

Noise Level < 65dBA @ 1m

MTBF 100,000 Hrs

MTTR 10 mins

DIMENSIONSHeight Width Depth Weight

Standard 90 kVA1450 (57in) 700mm (27.5in) 770mm (30in) 600kg (1323 lbs)

90kVA with 28VDC module (fitted underneath)1810mm (71in)700mm (27.5in) 770mm (30in) 800kg (1764 lbs)

STANDARDS

Safety EN 62040-1

Emissions EN 61000-6-3

Immunity EN 61000-6-2

Specification for 400 Hz aircraft power DFS400

Aircraft ground support electric supplies ISO 6858

General requirements for ground support equipment

BS 2G 219

Aircraft electric power characteristics MIL-STD-704

Ground equipment 400 Hz ground power performance requirement

SAE ARP 5015

Fixed installation

PV90-3 CONFIGURATION OPTIONS

Mobile towable

Mobile towable with28VDC module

Fixed installationwith base module

Fixed installationwith side cable entry

PV90-3: in operation atLondon CIty Airport

6

sidewinder®

airport ground power cable carrier system

Aircraft power cabling and aircraft plugs are subjected to

extremes of wear, impact damage and rough handling. As a

result, power cables and AC plugs are a constant source of

problems at busy airports, with any failure potentially having

an impact on safety, turn-round times and costs.

Powervamp’s Sidewinder cable carrier system is engineered to

give airports a simple, reliable power transfer system at an

affordable price, backed by Powervamp’s unique five-year

Sidewinder warranty.

Compared with any other type of cable carrier, Sidewinder has

the lowest life cost of ownership, achieved through key design

features such as:

l high quality low rolling resistance castoring wheels

l special steel drag link chain beam pivots

l modular sub-assemblies

l quick release connectors

l quick access beams and chains

Powervamp has considered all aspects of Sidewinder

deployment – from initial transport and installation to ease of

operation and field service.

Working directly with ground handling teams at major UK

airports to understand their problems, the design team has

created Sidewinder, the ultimate in simple, reliable, airport

power transfer systems from converter to aircraft.

Featuresl Five-year parts and labour

warranty**

l Heavy-duty steel drag link chainbeam pivots

l Unique beam and chain designallows open access to cables

l Cutaway screw slots on beam lid

l Vertical articulation and verticaladjustment of beam from fixedbase

l Low rolling resistance wheels

l Modular alloy wheel mountswith radiused guards

l “Stamp lock” quick releasebrakes

l Vertical adjustment anddetachable front section of mainjunction box

l Main junction box withergonomic and spacious layout

l Sidewinder junction box withswap-out gland plate

l Front control cabinet with quickrelease plugs for secondarywiring

l Modular control cabinet,separate from basket

l Detachable basket moduleretained by two bolts

l Bolt-on basket grab handle

l Cable basket options allowalternative fitment should ramprequirements change

l Vertical pivot from basket tocontrol box

l Bolt-on stainless steel holstersfor 400Hz plugs

l 2mm stainless beams withdouble bottom section

l Continuity marking of plugs,stowage basket and controls

l Modular sub-assemblies

l Bolt hole pitches standardised

l Flex-mounted alloy flag poleswith 2x90 degree hi-vizpennants per pole

** Not including damage or consumerables

7

SpecificationsBeam construction 2mm stainless steel, with welded overlap

Beam length 2650mm

Beam height 168mm

Beam width 107mm

Deployment length 10m, 15m, 20m, 25m, 30m(infeed box to basket)

Output cables from basket 6m

Overall stowed footprint W: 3520 x D: 3900mm4 beam

Max working radius: 180 degrees

Wheel diameter, standard 100mm ‘D’ profile tyre (optional 150mm, 200mm)

Basket dimensions W 1032 x D 905 x H 860 mm

Installation bias Left or right extension depending on assembly

Drag link Tensile steel links and pins with alloy verticalpost modules

Forward control cabinet Stainless steel IP65 rated

Forward control buttons 400hz on/off/ Interlock on/off monitoringoptions

Brake system Basket mounted double stamp locks withframe mounted back-up locks

Weight 815kg (4 cable, 15 metre version)

Certification:ISO 9001:2008 – Independent power supplies for aerospace SAE-ARP 5015, 2011 – 01 400HZ ground power performance requirement

UNIQUE MODULAR DESIGN FOR RAPID SWAP-OUT AND UPGRADING

Sidewinder’s unique design enables airports to modify an installed unit toaccommodate stand upgrades or aircraft changes. Anchor holes forsecuring the beam are compatible with most other products allowingrapid swap-out and upgrade without the need to obtain permits or carryout major groundworks.

SIDEWINDER COMPRISES THE FOLLOWING MODULES:

1. Beam anchor with distribution box mount

2. Distribution box designed for 1, 2, 3 or 4 x 90 kVA cabling

3. Chain/beam modules available in increments of 3.5mMinimum length: 14m (4 beams)Option: Length increases in increments of 3.5m to maximum extension8 beams (approx 30m)

4. Front end control box with bus bar options for 1, 2, 3 or 4 x 90 kVA outputs and connection to 28v DC module*

5. Quick detachable cable basket: Standard 2 compartments, (optional 4 compartments), each stows up to 6mof cable with stainless steel holster

* Due to voltage drop at high amperages, a separate DC module connected tothe AC 400Hz output at the basket end is recommended where long cableruns are required.

1

2

3

4

5

“With Sidewinder, Powervamphave covered all the issues thatare troublesome with theexisting cable carriers. Its lowrolling resistance makes it easyfor the ground handlers todeploy, and the modular designcertainly makes maintenance asimple job for our engineers.There is no doubt Sidewinder isappreciated by the groundhandlers, Airline andmaintenance staff”

Sharif Hameed BEng (Hons)

Contract Manager for Land & AirsideEngineering, Heathrow Airport Ltd.

Sidewinder: specified byLondon Heathrow Airport

GROUND POWER CABLE CARRIER SYSTEMS

8

pv cable coiler bridge mounted cable coiler

Powervamp’s bridge mounted electric cable winding/unwinding

unit for 400Hz aircraft power uses a heavy-duty motor

operating via a reduction worm drive gearbox to achieve fast,

consistent uncoiling/coiling speed in all temperatures.

Designed to be easily serviced, the gearbox and controls are

modular units in accordance with Powervamp’s well proven

design philosophy.

Housed in a galvanised steel chassis with 4 clamp/bolt

fixings for a rapid air-bridge underslung installation and fitted

with quick access lightweight side panels, the Powervamp

Cable Coiler, like its Sidewinder alternative, is suitable for use

with any air-bridge and converter.

The well proven product, manufactured and marketed jointly

by Powervamp and Estel, both respected designers and

producers of ground power equipment, is supported

worldwide through their joint sales and service networks,

guaranteeing support without delay.

Where limited ramp space or heavy winter snow and ice

make the rapidly deployable Sidewinder system unsuitable,

the cable coiler, while supplied as standard in 22m reeled

cable length, can have optional cable spools to accept 30 or

40 metres.

The units’s low noise, heavy-duty “reeling motor” and

precision worm drive is controlled from an impact-resistant

pendant control with inbuilt diagnostic display. It is designed

to operate in extreme temperatures, incorporating motor

heaters for sub zero operation. Should a failure occur in the

coil winder or associated systems, an electromagnetic clutch

allows instant free wheeling of the cable coiler and immediate

manual operation.

9

GROUND POWER CABLE CARRIER SYSTEMS

SpecificationsCable coiling (uncoiling) speed, m/min 40

Aircraft cable length, m 22

Gear-motor w/worm-gear power, kW 1.0

Variable Frequency Drive power, kW 1.5

Dimensions, mm 800 (31.5in) x 1000 (39in) x 800 (31.5in)

Weight, kg 250

OPTION: Remote control box provided with GPU. It contains the followingpush button and switches:l Lamp Test, white lamp/push buttonl Emergency stop buttonl Winding buttonl Unwinding button

STANDARDS

DFS 400 Specification for 400 Hz aircraft power

ISO 6858 Aircraft Ground Support electrical supplies. Generalrequirements

BS 2G 219 Specification for general requirements for ground supportelectrical supplies for aircraft

MIL-704 E Aircraft Electric Power Characteristics

EN 61000 6-2 Electromagnetic compatibility. Generic immunity standard

EN 61000 6-4 Electromagnetic compatibility. Generic emission standard

EN 2282 Characteristics of aircraft electrical supplies

SAE ARP 5015 Ground equipment 400 Hz ground power performancerequirements

EN 62040-1-1 General & safety requirement

EN 61558-2-6 General & safety requirement

10

scammer 300 28vdc mini diesel hybrid

The Powervamp SCAMMER – self-contained, air mobile,

modular, emission-reduced – GPU comprises a small high-

efficiency three cylinder diesel engine able to run on diesel

or jet A1 fuel, direct coupled to a generator. Depending on

specification, this provides continuous AC or DC power and

very high amperage for starting turbines or powering

aircraft systems for short duration using internal batteries.

For versatility, the 28 volt DC output and 110 or 230 volt

50/60Hz domestic voltage can be used simultaneously

allowing the GPU to be used as a conventional generator-

set. In enclosed spaces such as maintenance shops or

hangars, the diesel engine can be shut down and the unit

powered directly from any 400 volts AC mains supply to

provide 28V DC power without discharging the batteries.

The SCAMMER was first developed in 1995 for the UK

military in response to the need for a low cost self

contained GPU able to produce both continuous DC power

for pre-flight/avionics use and short-term high power for

turbine starting.

In various configurations and in series production over 17

years, with sales to several armed forces, the latest version

of this mini diesel GPU has been adapted for civil use and

is now available for FBOs, regional airlines, and operators

requiring versatile remote power at a fraction of the cost of

a conventional diesel GPU.

Typical power plant:* PT6C-67, ALF 502, TPE331, TFE 731, AE3007A(Assumes SCAMMER batteries fully charged)

Featuresl Up to 1400 peak amps for

aircraft starting

l Supports 24/26V and 28.5V DCsystems

l Up to 300 amps continuous at28.5V DC

l Additional 110V/230V 50/60Hzpower outlets for general rampuse

l Shore power capability forsilent, clean aircraftmaintenance supply withinhangar

l Ability to recharge externalground power units via poweroutput socket

l Easy to manoeuvre andtransport between operationalbases

l Simple to service and maintain

l Modular designs to suitoperator requirements

l Reverse current protection

l Reverse polarity protection

l Complies with ISO 6858

Units supplied as standard with

l 130 amp/hr high dischargeVRSLA batteries

l 4-metre (13ft) double insulatedDC output cable with heavy-duty rubber nato plug

l Frame manufactured from hotdip galvanised steel channeland square hollow section.Alloy side panels finished inyellow powder coat paint withnonferrous/stainless steelfittings.

l Stainless steel 33-litre (7 gallon)fuel tank with purge drain tapfor air transportation

l Spare wheel

l Fire extinguisher

Optionsl Toolkit for service and

maintenance

l External 24V portable batteryGPU

l Padded protective jackets forexternal GPU

l Input power cable (price permetre)

* Information given in good faith

28VDC MINI DIESEL HYBRID

Specifications

Rated power 8.4 kW

Continuous current 300 amps

Peak current (batteries) 1400 amps

Voltage 28V (other voltage available)

Output cable 4 x 70sqmm 4 meters long

Output connector 3-pin aviation connector

AC OUTPUT

Voltage 230V/110V

Frequency 50/60Hz

ENGINE

Make Yanmar

Number of cylinders 3

Fuel Diesel; Jet A1

Cooling system Liquid

Aspiration Naturally aspirated

Rated speed 3000/3600 rpm

ALTERNATOR

Make Meccalte

Output 3 phases, 50/60 Hz, 230/110/400V

Rated speed 3000/3600 rpm

Output power (Class H) 10 kVA @3000rpm, 12 kVA @3600rpm

POWER SUPPLIES

Number 3 in parallel – modular design

Output power 3 kW each

Output continuous current 100 amps each

Protections Over voltage, over temperature, over load

Operating temperature -20 – +70°C

BATTERIES

Voltage 6V

Number 4 connected in series

Capacity 130 Ah

Short circuit current 2000 amps

GPU

Tyres Standard pneumatic 4.00-8

Suspension Hot dip galvanised flexable rear arm withrubber suspension

Brake Adjustable foot activated brake on front wheels

Fuel tank Stainless steel tank33 litres – all day operationEasy removable tank for air transportation

Forklift points 2 lifting points in both sides

Air transportation Yes

Chassis Hot dip galvanized steel

Panels Powder coated yellow aluminium with camlock type fittings

Towable speed 10 mph (16 kph)

Tow eye dimension 50 mm (2in)

Dimensions mm H 1244 (49in) L 1885 (74in) W 898 (35in)

Dry weight 535kg (1179lbs)

CONTROL PANEL

STANDARDS

ISO 6858 Aircraft ground support electrical supplies –general requirements

ISO 461/1 Aircraft connectors for ground electricalsupplies

ISO 461/2 Design, performance and test requirements,dimensions

STANAG 3632 AE (option) Aircraft and ground support equipmentelectrical connections for static grounding

AEP-24 (option) Aircraft electrical hazards on the flight line

l Fuel level gaugel Digital voltmeter and ammeterl LED for output ONl Illuminated control panel for

night operationl Engine control module with

LCD information displayl Input plug and output socket

l Emergency Stopl LED power output displayl Interlock override key switchl Dual ON/OFF power push

buttonsl Switchable power source

(engine/mains)l Internal error LCD display

Scammer 300: starting both turbines on the Augusta Westland AW139

12

Powervamp’s 28 volt DC Coolspool ramp

carts are designed to replace diesel GPUs

or fixed and semi-mobile transformer

rectifier units (TRUs). Where no mains

power is present or noise curfews prohibit

use of diesel GPUs, they are a highly

efficient, low cost power source – operating

at a fraction of the cost of a diesel GPU, yet

able to deliver the same power and turbine

starting output. They provide a combination

of instant high amperage with pure DC

wave form and full mobility, low initial

investment and extremely low operating

costs. Their zero noise and zero carbon

footprint are important environmental

considerations.

Typical power plant:* PT6C-67, TPE 331-12,RR Dart 356, RR AE3007A, PW121, PW127, PW150A,ALF 502, CF34B, BR710

l Simple controls

l Heavy-duty push/pull(emergency) isolator switch

Full monitoring

l Digital voltmeter for GPU outputvoltage display

l Charge ammeter indicatingcharger output

l LED counter with startmonitoring and interlockprotection circuit (patentapplied for)

All-weather operation

l Cold weather protection/anti-cold soak insulation

Rough terrain chassis

l Elastomeric rear suspension

l Bolt-on replaceable front axleassembly

l Bolt-on side protection bars

l Bolt-on mudguards

l Removable rear control panelmodule

General

l Paint finish – powder-coatyellow

l Replaceable alloy corrosion-proof panels

l Foot operated parking brake

l Fire extinguisher (supplied onlyif shipped by road due to airtransport regulations)

l 12 month warranty against faultyparts or labour (batteries are ona proportional warranty basedon usage over time)

Supplied as standard with

l Foam fire extinguisher (roadshipment only)

l 4-metre (13ft) double insulatedDC output cable

l Nato plug

l Frame manufactured from steelhollow section, finished inpowder-coat yellow, side panelsall alloy replaceable

Optionsl 4-cable 70 mm (3in) section

4m (13ft) double-insulatedoutput cable (for minimumvoltage drop under very heavyload)

coolspool 410 28vdc battery ramp cart

SpecificationsPeak amps 3500A nominal short circuit current

Capacity 410 amp hours (Ah) @ 10 hr rate

Standing voltage 29.4V nominal

Operating temp -30˚C to +40˚C (-22˚F to + 104˚F)

Enclosure Galvanised steel frame with alloy panels

Voltage indicator Digital meter. IP65

Aircraft cable 4m NATO connector and parallel joining cable

Charger 80A, 3 stage, automatic 110/220V 50/60Hz

Size mm L 1500 (59in) x W 812 (32in) x H 950 (37in)

Weight 477kg (1,051lb)

NCAGE KD628

Features (all ramp cart models – features vary according to model)

Coolspool 410: in operation on CASA 235


13

BATTERY RAMP CARTS

coolspool 130 and 260 28vdc battery ramp carts

SpecificationsCOOLSPOOL 130 COOLSPOOL 260

Peak amps (max starting current) 2000 amps 2500 amps

Amp hours 130 amp/hr 260 amp/hr

Max. power supply output 80 80

Continuous rating (recommended) 60 60

AC input voltage @ 220V 16 amps 16 amps

AC input voltage @ 110V 32 amps 32 amps

Weight 157kg (346lbs) 270kg (594lbs)

Dimensions mm H 720 (28in) L 1060 (42in) W 710 (28in)

Batteries 28V: 8 x 6V, 2 x 4V 26V: 6 x 6V, 4 x 4V Control panel: Digital voltmeter, digital ammeter, On/Off power knob

Charge input plug: CS130, CS260 Single phase 16 amps @240 volts mains input

ON/OFF emergency isolator: Heavy-duty double pole push/pull switch with red mushroomknob

Accessory socket: 28V DC accessory socket, fused @ 10 amps, suitable for worklight,DC

Power cells: 5 x 130 amp/hr series connected starved electrolyte gas recombining cells. Cells cleared for air transportationCorrectly protected in accordance with ICAO regulations

Tyres: 4 x 260mm (10.5in) pneumatic

Integral power supply charging 110/220V AC selectable single-phase switch mode powersupply/charger. Regulated to 31.2 volts DC. Units comprise 2 x20 amp TEFC independent switch-mode modules paralleled forreliability. Short circuit protected, current overload protection

NCAGE: KD628

COOLSPOOL 130

This high performance 28.5 volt (nominal) battery cart is

designed for the smaller corporate jet, helicopter operator and

FBO requiring remote power for starting and avionics work.

The 130 amp/hr high discharge special blocs are maintenance

free. An 80 amp internal quick demount charger/power supply

will recharge the unit in approx 50 minutes from 50% depth of

discharge. Fitted with digital output voltmeter, digital charging

status ammeter, heavy duty on/off emergency isolator, and 4

metre heavy duty double insulated output cable, the unit is

perfect for all medium sized DC aircraft.

Typical power plant:* PT6A-27, Makila, TPE 731, GE T700, AE3007, CF34

Coolspool 130: Super Puma avionics

COOLSPOOL 260

Using the same chassis, internal charger and hardware as

the Coolspool 130, this 28 volt nominal battery cart has

double the amp/hr capacity of the CS130. It is designed for

heavier turbine starting or where more frequent or

prolonged use before re-charge occurs.

In use by many civil and military operators world wide, the

Coolspool 260 is perfect for ramp operations and on such

duties as multi-compressor washing of helicopter turbines

after saline overwater ops, to off-shore platforms.

Typical power plant:* PT6C-67, Makila, TPE 731, ALF 502, HTF7000,RR Tay


14

COOLSPOOL 17

The advanced Powervamp Coolspool 17 is a

state-of-the-art portable mini GPU

designed as a lightweight emergency

starting GPU for piston aircraft and

light/medium turbine helicopters. The

Coolspool 17 has power, performance and

features that far exceed any other

comparable mini GPU.

With a nominal voltage of 26–28 volts (for

Eclipse-type aircraft) or 28–30 volts DC (for

aircraft with a higher upper voltage limit –

typically for single turbine helicopters),

spool-up performance of this 17 amp/hr

pack is more than 12% faster than a similar capacity 24V unit,

with minimum weight penalty.

Typical power plant:* Arrius 2F, Rolls-Royce 250 COOLSPOOL 29

The 28 volt (nominal) 29 amp/hr Powervamp Coolspool 29

portable GPU was developed for larger turbine aircraft and

helicopters where portability requirements limit weight and

size, but the need to maintain voltage above minimum

FADEC limits during the start cycle is critical. This

requirement demands that the GPU voltage is at the top of

the FADEC upper limit before starter engagement.

When compared to a 24 volt GPU of the same capacity, the

Coolspool 29 typically delivers a stunning 30% increase in

performance (watts) for the same amperage. With an off-

charge voltage of 30 volts, the GPU delivers faster spool-ups,

cooler starts and a faster, more positive systems response,

which benefits turbine life and system reliability.

Typical power plant:* TPE 331, PT6-67, Arrius

coolspool 17 and coolspool 2926 and 28vdc portable gpus with integral charger

SpecificationsCOOLSPOOL 17 (26V OR 28V) COOLSPOOL 29 (26V OR 28V)

Peak amps 1600A nominal short circuit current 2400A nominal short circuit current

Capacity 16 amp hours (Ah) @10 hr rate 26 amp hours (Ah) @10 hr rate

Standing voltage 27.3V (26V) / 29.4 (28V) nominal 27.3V (26V) / 29.4 (28V) nominal

Operating temp -30˚C to +40˚C. (-22˚F to + 104˚F) -30˚C to +40˚C. (-22˚F to + 104˚F)

Case All alloy welded with lie-flat handle Light alloy with shock absorbing feet

Voltage indicator Digital meter, IP65

Aircraft cable 2m heavy-duty rubber NATO connector

Charger 1.9A, 3 stage, automatic 110/220V 50/60Hz

Size mm L 370 (14in) x W 95 (4in) x H 250 (10in) L 400 (16in) x W 135 (5in) x H 300 (12in)

Weight 18kg (40lb) 30kg (66lb)

NCAGE KD628

Featuresl Internal, self contained mini charger with

LED status display

l 2-metre aircraft cable with heavy-duty NATOconnector

l Solid state voltmeter

l S50 auxiliary / accessory port

l Air transportable. Non hazardous

l 10A Merit accessory socket (Coolspool 29only)

Options l Ramp trolley

l 2-metre croc clips for direct batteryconnection

l Padded protective jacket

Coolspool 17: EC130 preflight and start


15

HAND-PORTABLE GROUND POWER UNITS

gpu 1700 25.6v 32a/hr gpu with integral power supply

In continuous production for more than 17 years, and

in military use worldwide, this latest version of the

1700 GPU uses a tough, corrosion resistant, all

stainless steel case with flush sides and full-length

handle to prevent snagging in confined spaces.

A heavy-duty pull-on/push-off isolator/emergency

‘power kill’ knob with ‘on condition’ replaceable

silver-plated copper contacts ensures maximum

power transfer with minimum voltage drop.

The GPU is ideal for carrying on board and for

emergency power and turbine starting. Improved,

updated and fitted with auto-selecting integral

modular mini charging system for remote charging

and maximum cell recharge. Suitable for starting all

on-board APUs and medium size free turbines.

Typical power plant:* PT6A-27, TFE 331, Arriel, WilliamsFJ33, GE H80

SpecificationsPeak amps 1700A nominal short circuit current

Capacity 32 amp hours (Ah) @ 10 hr rate


Operating temp -30˚C to +40˚C (-22˚F to + 104˚F)

Case All welded, non-magnetic stainless steel



Charger 2 x 12V 2.3 amp 3 stage integral charger


Weight 23.5kg (52lb)

NSN 2990-99-930-3147

NCAGE KD628

Featuresl All-welded stainless steel case

with removable back panel

l Twin 110/230V 50/60Hz, 3-stageintegral charging modules withcharge status LEDs

l Controls protected by full legthhandle with reinforced sidebuttresses

l 2m aircraft cable with heavy-duty NATO connector

l Heavy duty push/pull on/offcontactor with safety 'R' clipwith replaceable contacts


l Air transportable. Nonhazardous

l 10A Merit accessory socket

Options l 10 amp 110/220 volt, 50/60Hz

external rapid charger

l Ramp trolley

l 2m croc clips for direct batteryconnection


l 24V Work lamp

GPU 1700: Chinook line maintenance* Information given in good faith

16

GPU 2400

Designed as a larger, more powerful pack than the

GPU1700, where the starting of larger turbines

with longer start cycles demands more amp/hr

capacity, the GPU 2400 is a high performance

pack designed for tough daily operations in harsh

or remote environments.

It can also be coupled in parallel to double its

capacity. A simple parallel yoke will instantly

connect two GPU 2400 units to become the GPU

2400 Twin. The GPU has the same heavy-duty pull

on/push off isolator as the GPU 1700, with

replaceable ‘on condition’ silver-plated contacts

for maximum power transfer.

Typical power plant:* PE 331, Arrius, ALF 502

GPU 2400 TWIN

These recently upgraded GPU 2400 packs joined

in parallel provide the combination of a hand-

portable module with the extra amp/hr capacity

to start heavier turbines.

With the same push/pull isolator with replaceable

contacts and mini 110/220 volt internal chargers,

these packs are designed for everyday use and to

be serviced and operated in the field in very harsh

environments.

Typical power plant:* ALF 502, TPE 331, TFE 331, TFE 731,PW Twin Pack, Makila, PW120, PW305A

SpecificationsGPU 2400 GPU 2400 TWIN

Peak amps 2450A nominal short circuit current 4900A

Capacity 43 amp hours (Ah) @10 hr rate 86


Operating temp -40˚C to +40˚C. (-40˚F to + 104˚F)

Case All welded, non-magnetic stainless steel



Charger 2 x 12V 2.3 amp 3 stage integral charger 4 x 12V 2.3 amp 3 stage integral charger




NSN 2995-99-230-9194

NCAGE KD628

FeaturesGPU 2400 and GPU 2400 TWIN

l All welded stainless steel casewith removeable back panel

l Twin 110/230V 50/60Hz, 3 stageintegral charging modules withcharge status LEDs

l Controls protected by full legthhandle with reinforced sidebuttresses

l 2-metre aircraft cable withheavy-duty NATO connector

l Heavy duty push/pull on/offcontactor with safety 'R' clipwith replaceable contacts


l Fitted with rubber anti-slip,shock absorbent feet

l Air transportable. Nonhazardous

l 10A Merit accessory socket

GPU 2400 TWIN only

l Double trolley

l Parallel joining yoke

Options l 10 amp 110/220 volt, 50/60Hz

external rapid charger

l Ramp trolley (for GPU 2400)

l 2-metre croc clips for directbattery connection

l Padded protective jacket(GPU 2400 only)

l 24V work lamp

gpu 2400 and 2400 twin25.6v 43 a/hr gpu with integral power supply


17

HAND-PORTABLE GROUND POWER UNITS

12v ga pacK heavy-duty 12 volt gpu

High-powered 12v starter pack for frequent, everyday

professional use. Suitable for starting all 12V aircraft and

petrol engines including 4 x 4. Also starts 12V diesel engines

up to 3.5 litres, depending on vehicle type.

Typical power plant:* All aviation piston engines. All petrol up to 7.0litres+. Diesel 1.8–3.5 litres depending on vehicle type

Featuresl 4 amp 110/230V 50/60Hz

external charger

l 3 coloured LEDs charging status

l 2m aircraft cable with Piperconnector


Options l 2m aircraft cable with heavy-

duty NATO connector

l 10 amp 110/220 volt, 50/60Hzexternal rapid charger


A tough, budget-priced, dual voltage GPU designed for the

private operator and general aviation. The pack uses the

same top-quality, high-discharge batteries as in other

Powervamp packs. Ideal for smaller turbine helicopter

operators, all piston aircraft or where the starting of 24 volt

trucks and plant and 12 volt automobiles is a useful feature.

The deep drawn polyethylene case allows the pack to sit in

flooded sites up to 200mm (8in) deep without water ingress.

The 12 volt outlet provides a CCA of 470 amps and a peak

amp figure of 925. The 25.4 volt DC outlet will deliver up to

850 amps with power control by removable key and 1000

amp switch.

Typical power plant:* Arrius, Rolls-Royce 250, PT6A-27. Continentaland Lycoming piston. 24V diesel to ten litres (600 cu in), 12V diesel to 3litres (180 cu in)

12/24 ga pacK ultra heavy-duty 12/24 volt gpu

Featuresl 10 amp 110/230V 50/60Hz

external charger

l 3 coloured LEDs charging status

l 2m aircraft cable with heavy-duty NATO connector


Optionsl Trolley for ramp operations

l 2m aircraft cable with Piperconnector


Specifications12V GA PACK 12/24 GA PACK

Peak amps 2400A nominal short circuit current

Capacity 26 amp hours (Ah) @10 hr rate

Standing voltage 12.8V nominal 12.8V and 25.6V nominal

Operating temp -40˚C to +40˚C. (-40˚F to + 104˚F)

Case Polyethylene impact resistant moulded


Aircraft cable 2m NATO connector + 2m croc clips

Charger 4 amp 3 stage external charger 10 amp 3 stage external charger


Weight 13.8kg (30lb) 21kg (46lb)

NCAGE KD628* Information given in good faith

18

ps50m and ps100m 28.5v 50a/100a power supplies

PS50M

Powervamp’s PS50M is a small, lightweight combination

charger/power supply able to deliver 50 amps at a pre-

set voltage between 28.4 and 31.5 volts (for 28V

Coolspool charging) as selected by the operator. The

power supply can be connected directly to the aircraft’s

external ground power receptacle or to any of

Powervamp’s portable battery GPUs.

They are designed for operators of smaller helicopters

and VLJs needing to download data or programme

avionics in any location where size and weight are

important. The automatic 120/240 volt 50/60Hz input

allows international use.

PS100M

Able to provide 100 amps of continuous power, Powervamp’s

PS100M is a 28V power supply designed to power flight

decks of larger corporate/business aircraft using any AC

single phase 110/230 volts 50/60 Hz input. It is supplied as

the factory-approved product by one of the largest business

aircraft manufacturers in the US.

The PS100M has two pre-set voltages: 28.5V for lead acid

battery charging and continuous avionics operation; and

31.5V for charging Coolspool GPU 17, 29, 58. Where only

single-phase power is available it is also used to charge the

larger Coolspool battery carts.

Featuresl Mains input voltage selector

l DC mains output voltageselector

l 2m cable with heavy dutyNATO connector

l Digital voltmeter

l Mains on/off curcuit breaker

l Digital ammeter

l 2 x paralled 50A micro-power supply modules forredundancy

l 2 x PCB output status LED's

l Fuse protected 28V accessory socket

l Padded protective jacket SpecificationsPS50M PS100M

Output current 50 amps 100 amps

Output voltage 28.5V and 31.7V selectable 28.5V and 31.5V selectable

Output ripple ˂250mV

Input frequency 50/60Hz

AC input supply Auto select, 120–240

Input rating 240V, 4.4 amps and 120V, 9 amps 240V, 18 amps & 120V, 36 amps

Voltmeter LED voltmeter

Enclosure Aluminium



NCAGE KD628 2 x PS100 in parallel delivering up to 200 amps

Featuresl Mains input voltage selector

l DC mains output voltage selector

l 2m aircraft cable with Lexan NATO connector

l Digital voltmeter

l Current limit LED

l Power output status LED


19

POWER SUPPLIES

ps300 28.5v 300a power supply

Powervamp’s PS300 28 volt power supply is a

modular, lightweight, compact, high performance,

ramp or hangar unit. It delivers up to 300 amps DC

power within a voltage range of 27–28.5 volts,

providing continuous power for air conditioning,

airshow ground power or general maintenance. The

low profile design allows the unit to fit underneath

fuselages, making the PS300 ideal for hangar use.

Featuresl Small overall size and low height, this allows unit

to operate under the fuselage or wing of smalleraircraft/helicopters thereby freeing hangar floorspace or eliminating a ramp hazard

l Modular design making the PS300 easy tomaintain and repair with basic tools

l Power supply status indicators

l Solid state digital voltmeter and ammeter

l Variable speed fans for reduced noise

l Emergency stop push button

l Quick connect/disconnect output plug to allowinstant replacement of the output cable orconnection of “splitter yoke” to allow powerdelivery to two aircraft

l Different input voltage can be selected byoperating a key switch

Optionsl Tubular protective frame


SpecificationsDC OUTPUT

Rated power 9kW

Continuous current 300 amps

Voltage 28.5 (other voltage available)

Output cable 4m, 2 x 70 sq mm

Output connector 3 pin aviation connector

INPUT

Position 1 3 phases + neutral + earth 380–415V

Position 2 3 phases + earth 190–208V

Typical input circuit breaker 32 amps

POWER SUPPLIES

Number 3 in parallel – modular design

Output power 3 kW each

Output continuous current 100 amps each

Protections Short circuit, over voltage, over temperature,overload, fan alarm

Efficiency (typical) 89.5%

Power factor (typical) 0.95/230VAC at full load

Working humidity 20 to 90% RH non-condensing

Working temperature -20 – +70°C

CONTROL PANELl Digital voltmeterl Digital ammeterl LEDs for power supplies conditionl Emergency stop push buttonl Output connector for aviation leadl ON/OFF switchl Input voltage selector key switch

GPU

Air transportation Yes

Panels Aluminium


Weight 540kg (1190lb)

STANDARDS

ISO 461/1 : Aircraft connectors for ground electrical supplies

ISO 461/2 : Design, performance and test requirements, dimensions2 x PS100 in parallel delivering up to 200 amps

© Powervamp Ltd. Measurements, weights, technical performance and other specification data aretypical and may vary. Powervamp reserves the right to alter or amend specifications without notice aspart of its program of continuous improvement. Powervamp is a trademark of Powervamp Ltd. 5190

The Portapump unit is a rugged, all-weather fuel pump

designed for the rapid fuelling or defuelling of all types

of aircraft or vehicles using jet A1 or diesel with a flash

point above 37°C. It is designed to be easily transported

by aircraft, helicopter or vehicle. Able to be carried by

one man, it uses a powerful 24–28 volt DC motor direct

coupled to a high-speed pump with phosphor bronze

sliding vanes. The power source can be any 24/28 volt

supply such as a portable GPU, vehicle battery or aircraft

DC bus. Alternatively a 110/220 volt domestic mains

supply can be used with a DC voltage converter.

SpecificationSuitable only for jet A1 and diesel

Aviation/military standard equipment

Case construction All-welded stainless steel tubular open space frame

Dimensions mm H 490 (19in) W 360 (14in) D 330 (13in)

Weight 27.5kg (61lbs) without hoses and power lead

Power requirement 24–28 volt DC, 14 amps peak. Power lead – 3 metres(10ft) of 4mm (0.16in) twin-core – connects to pumpwith polarized quick release plug

Switching On/Off switch, guarded by a 15A pop-out circuitbreaker

Filter warning Indicated by three warning LEDs – Green, Yellow, Red

Static bonding 1000 amp cast brass alligator clips with 5 metresstainless steel bonding wire. Clips to any part of thespace frame

Pump Positive displacement sliding vane pump, giving 100litres (26.4 gallons) per minute nominal at 1.5 metres(4.9ft) head approx

Pump motor 24V DC – motor 340 watts

Filter performance Aviation fuel filter system gives clean, filtered fuel to5 micron filtration with 98% efficiency and waterseparation to less than 2 parts per million

Filter capacity Holds 1.1 litres (2.3 pints) of water. Removes up to0.64kg (1.4lbs) of impurities

portapump 24/28v portable fuelling/de-fuelling

Optionsl Digital fuel flow meter on output line

l 110/220 volt 50/60Hz to 24–28 volt DC waterproof powerconverter

l 12 volt pump motor (factory fitted)

l 24 volt Powervamp Power Pack/portable GPU

l Trolley for ramp operations

l Padded protective transport jacket and hose

Hose (Suction side) Supplied on suction side with 3 metres (10ft) of1¼ inch hose, fitted to a 865mm (34in) 2-piecealuminium standpipe for use with standard 200 litre(45 gallon) drums

Hose (Delivery side) 3 metres (10ft) of 1¼ inch pump to nozzle. Deliverynozzle full-flow type with pump automatic cut-offvia back pressure operated switch

Couplings Quick-release 1¼ inch camlock type with protectiveblanking covers to prevent the ingress ofcontaminants or residual fuel spillage

Nato stock number NCAGE: KD628 NSN: 2910-99-297-691

With a background of more than 19 years in the

manufacture and supply of ground power systems for

the aviation industry worldwide, Powervamp has steadily

developed its airshow and ground support rental business to

become one of the most widely recognised suppliers of this

specialised support service. For more information, visitwww.powervamp.com/services

airshow services

Powervamp Ltd22 Bridgwater Court, Oldmixon Crescent, Weston-super-Mare, BS24 9AY, EnglandTel: +44 (0)1934 643000 Fax: +44 (0)1934 642800 Email: [email protected] www.powervamp.com

powervamp brochure 2015

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