6

5

00016RB1300

5

5

TOYOTA 4 RUNNER SR5 Step Boards Procedure

Southeast Toyota Distributors, LLC Page 2 of 5 pages

A. Pre-installation Preparation

NOTE: Be sure to remove the protective wrapping from the Step Boards and dispose properly, prior to installation. (Fig 1)

1. Verify and ensure all Kit and HardwareContents are present.

NOTE: Due to the generic nature of thehardware kit some "extra" hardware may bepresent. Please save this hardware forreplacement of damaged or lost hardware onfuture installations.

2. Wear eye protection.

3. Ensure all application areas are free from anydirt and debris that may damage the surface ofthe product or vehicle.

4. Separate and prepare the Bracket to VehicleHardware, 8mm x 30mm hex bolts, flatwashers, and lock washers.

B. Running Board Installation

1. Using a 12mm socket, remove & discard OEMHex bolts from all bracket positionsunderneath vehicle and plastic wind deflectorin front of rear tire. (New bolts are provided)(Fig 2)

2. NOTE: For each side of the vehicle, thedifferent bracket goes toward the front. (Fig 3)

NOTE: Front Driver Side and Passenger Side Brackets are identical (ambidextrous). All referred instruction procedures represent instructions on one side of the vehicle.

STOP

STOP

Fig 2

Protective wrap

Fig 1

Fig 3

Note: Front bracket is

different

TOYOTA 4 RUNNER SR5 Step Boards Procedure

Southeast Toyota Distributors, LLC Page 3 of 5 pages

3. Position the Brackets onto the sidewall & alignthe Bracket holes to the factory holes (Fig 4).

4. Secure the Brackets using the 8mm x 30mmhex bolts, Flat washer and Lock washers.

C. Repeat Steps B.1-4 for the opposite side of the vehicle.

1. IMPORTANT: Position the Board on thebrackets. Install (6) 8mm x 20mm hex bolts,three per track align with brackets Fig 5.Install 8mm serrated flange nuts.

2. NOTE: Leave the Hardware loose at this time.

D. Torque sequence (Passenger/Driver side).

IMPORTANT: Prior to final Torque sequence, ensure that the bracket is positioned flush on the vehicle sidewall

1. IMPORTANT: Gap between rear end cap andrear bracket must be 9.5mm (3/8”). Fig 6.

2. Torque all twelve 8mm Hex Bolts (Bracket toVehicle) to 14nm (10ft/lbs).

3. Torque all twelve 8mm Flange nuts (Bracketto Running Board) to 14nm (10ft/lb)

4. Re-Torque (Passenger/Driver side) after initialtorque has been set.Re-Torque all twelve 8mm hex bolts(Bracket to vehicle rocker) to 10 ft./lbs.

Torque : 10 ft./lbs

Fig 4

Fig 5

Fig 6

Three (3) per track 8mm x 20mm Bolt

8mm x 30mm Bolts, Flat Washer & Lock Washer

3/8” (9.5mm) Gap Between End Cap and Rear Bracket

TOYOTA 4 RUNNER SR5 Step Boards Procedure

Southeast Toyota Distributors, LLC Page 4 of 5 pages

Accessory Function Checks

Board alignment & tighten properly

Vehicle Function Checks

View alignment of Running Board

All bolts are tightened

No abnormal noise when weight is applied

Torque bolts to target:

8mm Hex Bolts (Bracket to Vehicle) to 14nm (10ft/lbs). -/+25% 7.5 ~12.5 ft . lbs 8mm Flange nuts (Bracket to Running) Verify torque wrench is being used during installation.

Verify that there is no interference with front Fender Flair & Mud Flap

Note: Range is provided by QA

TOYOTA 4RUNNER SR5 STEP BOARD Procedure

Step Board Torque Procedure

FIG 1

Front of Vehicle

7) Loosely install the bolts, and flat washers tothe factory- threaded hole.

8) Position the Step Board all the way inboard.

9) Scan identifiers in the following order. Visuallyconfirm correct entries in controller andflashing red light turns on.

a) VIN Numberb) Part Number

Note: If an incorrect barcode is scanned,complete the scan procedure then repeatuntil correct identifiers have been received.

10) Use Atlas Copco STB nutrunner shown inFIG 1 to torque fasteners.

11) Torque fasteners in order as shown in FIG 2.

12) Once job is complete verify on controller.

Part Number: 00016-89004

*0001689004*

FIG 2

Southeast Toyota Distributors, LLC Page 5 of 5 pages