pppwc / xuslpppwh - ip69k enclosure

4
RUN STOP START 1 2 RUN STOP WEAK START 1 2 RUN TEST ERR XUSLpEppp XUSLpppWC / XUSLpppWH - IP69K Enclosure Printed in Type 2 and Type 4 Safety Light Curtains (Original instruction sheet) Mounting www.tesensors.com 1/4 11 - 2019 EAV75016_05 Electrical equipment should be installed, operated and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. en © 2019 Schneider Electric. “All Rights Reserved.” These devices have been designed to be in compliance with the standards currently in effect: XUSL2E: Type 2 (EN/IEC 61496-1), SIL 1 (EN/IEC 61508), SILCL 1 (EN/IEC 62061), PLc–Cat.2 (EN/ISO 13849-1) XUSL4E: Type 4 (EN/IEC 61496-1), SIL 3 (EN/IEC 61508), SILCL 3 I(EN/IEC 62061), PLe–Cat.4 (EN/ISO 13849-1) http://qr.tesensors.com/XU0002 Failure to follow these instructions can result in death, serious injury, or equipment damage. WARNING IMPROPER SETUP OR INSTALLATION p This equipment must only be installed and serviced by qualified personnel. p Read, understand, and follow the compliance below and the complete XUSL2E/XUSL4E User Manual before installing the XUSL2E/XUSL4E Safety light curtains. p Do not tamper with or make alterations on the unit. p Comply with the wiring and mounting instructions. p Check the connections and fastening during maintenance operations. p Disconnect all power before servicing equipments. p The proper functioning of the XUSL2E/XUSL4E Safety light curtains and its operating line must be checked on a regular basis based on the level of security required by the application (e.g. number of operations, level of environmental pollution, etc.). en fr es de it pt zh ru Note: you can download the User Manual in different languages from our website at: www.tesensors.com We welcome your comments about this document. You can reach us by e-mail at: [email protected] N°: EAV6589801 N°: EAV6589802 N°: EAV6589803 N°: EAV6589806 N°: EAV6589807 N°: EAV6589804 N°: EAV6589805 Package Content (Example) Flash this Qr-code to access the complete User Manual Transmitter Receiver T R 1 2 3 4 5 1 2 3 4 5 Fixing Bracket Fixing Bracket Transparent Tube Light Curtain Electric Cable LED LEDs EU Declaration of conformity Quick Start Guide XUSL... C = 2,8 Nm / 2.07 lb-in. C User Guide N°: EAV6589808

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RUN

STOP

START

1 2

RUN

STOP

WEAK

START

1 2

RUN

TEST

ERR

XUSLpEppp

RUN

STOP

WEAK

START

XUSLpppWC / XUSLpppWH - IP69K Enclosure

Prin

ted

in

Type 2 and Type 4 Safety Light Curtains (Original instruction sheet)

Mounting

www.tesensors.com

1/411 - 2019EAV75016_05

Electrical equipment should be installed, operated and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequencesarising out of the use of this material.en

© 2019 Schneider Electric. “All Rights Reserved.”

These devices have been designed to be in compliance with the standards currently in effect:XUSL2E: Type 2 (EN/IEC 61496-1), SIL 1 (EN/IEC 61508), SILCL 1 (EN/IEC 62061), PLc–Cat.2 (EN/ISO 13849-1)XUSL4E: Type 4 (EN/IEC 61496-1), SIL 3 (EN/IEC 61508), SILCL 3 I(EN/IEC 62061), PLe–Cat.4 (EN/ISO 13849-1)

http://qr.tesensors.com/XU0002

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNINGIMPROPER SETUP OR INSTALLATIONp This equipment must only be installed and serviced by qualified personnel.p Read, understand, and follow the compliance below and the complete XUSL2E/XUSL4E User Manual before installing the XUSL2E/XUSL4E Safety light curtains.p Do not tamper with or make alterations on the unit.p Comply with the wiring and mounting instructions.p Check the connections and fastening during maintenance operations.p Disconnect all power before servicing equipments.p The proper functioning of the XUSL2E/XUSL4E Safety light curtains and its operating line must be checked on a regular basis based on the level of security required by the application (e.g. number of operations, level of environmental pollution, etc.).

enfr

esde

itptzhru

Note: you can download the User Manual in different languages from our website at: www.tesensors.com

We welcome your comments about this document. You can reach us by e-mail at: [email protected]

N°: EAV6589801N°: EAV6589802N°: EAV6589803

N°: EAV6589806N°: EAV6589807

N°: EAV6589804N°: EAV6589805

Package Content (Example)

Flash this Qr-code to access thecomplete User Manual

TransmitterReceiver

T R1

2

3

4

5

1

2

3

4

5

Fixing Bracket

Fixing Bracket

Transparent Tube

Light Curtain

Electric Cable

LED

LEDs

EU Declaration of conformityQuick Start

GuideXUSL...

C = 2,8 Nm / 2.07 lb-in.

RUN

STOP

WEAK

START

RUN

STOP

WEAK

START

C

RUN

STOP

WEAK

START

RUNSTOP

WEAK

START

RUNST

OP

WEA

K

START

UserGuide

RUN

TEST

ERR

RUNSTOP

WEAK

START

N°: EAV6589808

XUSLpppWC / XUSLpppWH - IP69K Enclosure

2/4EAV75016_05

www.tesensors.com

Wiring diagrams

Dimensions

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNINGIMPROPER CONNECTIONp The XUSL2E/XUSL4E light curtain system must be powered by a safety extra low voltage (SELV) or a protected extra low voltage (PELV)p The XUSL2E/XUSL4E light curtain system is designed for use only on a 24 Vdc negative ground electrical system.p Never connect the XUSL2E/XUSL4E light curtain system to a positive ground system.p Never connect the ground (here the Functional Earth FE) with the 0 Volt reference of the safety extra low voltage (SELV) power supply.p The XUSL2E/XUSL4E safety light curtains must be connected using both safety outputs.p A single safety output, if it fails, may not stop the machine.

Note:The XUSL2E/XUSL4E light curtain system operates directly from a 24 Vdc ±20% power supply. The power supply must meet the requirements of EN/IEC 60204-1 and EN/IEC 61496-1. The SELV Schneider Electric part number ABL8RPS24••• is recommended.

WH: WhiteBK: BlackBN: BrownGN: GreenYE: YellowGY: GreyPK: PinkBU: BlueRD: RedVT: violet

T R

mmin.

32012.60

47018.50

62024.41

77030.31

92036.22

107042.13

122048.03

137053.94

152059.84

167065.75

76029.92

106041.73

116045.67

290 440 590 740 890 1040 1190 1340 1490 1640 730 1030 113011.42 17.32 23.23 29.13 35.04 40.94 46.85 52.76 58.66 64.57 28.74 40.55 44.49

XUSLpE

A

B

C (± 3 mm)

D

ppp016 ppp031 ppp046 ppp061 ppp076 ppp091 ppp106 ppp121 ppp136 ppp151 2B 3B 4B

315 465 615 765 915 1065 1215 1365 1515 1665 755 1055 1155 12.4 18.31 24.21 30.12 36.02 41.93 47.83 53.74 59.65 65.55 29.72 41.53 45.47337 487 637 787 937 1087 1237 1387 1537 1687 777 1077 1177

13.27 19.17 25.08 30.98 36.89 42.8 48.7 54.61 60.51 66.41 30.59 42.4 46.34

182071.65

197077.56

1790 194070.47 76.38

ppp166 ppp181

1815 196571.46 77.361837 198772.32 78.23

762.99562.2

75 2.95

B

D

A

C

Ø = 5,8 mm (max.)Ø = 0.23 in. (max.)

46 1.81

26±1

1.04±0.4

RU

N

TEST

ERR

Manual start/restart without EDM feedback loopAutomatic start/restartwithout EDM feedback loop

Automatic start/restartwith EDM feedback loop

0 Vdc+24 Vdc

1

2

3

4

5

6

7

8FE

0 Vdc

+24 Vdc

Conf._AK1_K2Feedback_Restart

Conf._B

OSSD1

OSSD2

XUSLppp

R

RESTART

Manual start/restart with EDM feedback loop

Transmitter - Low range connection

0 Vdc+24 Vdc 1

2

3

4

5FE

0 Vdc

+24 Vdc

Conf. 0

Conf. 1

XUSLppp

T

Transmitter - high range connection

0 Vdc+24 Vdc 1

2

3

4

5FE

0 Vdc

+24 Vdc

Conf. 0

Conf. 1

XUSLppp

T

Wire color Description

OSSD1

K1_K2 Feedback/RestartConfiguration_B0 VdcFE

OSSD2

WH

BU

BNGN

PK

0 V (heating system)24 V a / c (heating system)VT

BK

GYYE

RD

WH

BU

BNGN

PKGYYE

RD

+ 24 Vdc

Configuration_A

withoutheatingsystem

withheatingsystem

Wire color Description

+ 24 Vdc

FE0 V (heating system)24 V a / c (heating system)-

0 Vdc

BNBN

RD

WHWHBUBU

YEGYGYGN

PK

Configuration_0

Configuration_1

withoutheatingsystem

withheatingsystem

BK

BN

WH

BU

GY

BK

BN

WH

BU

GY

BK

0 Vdc+24 Vdc

1

2

3

4

5

6

7

8FE

0 Vdc

+24 Vdc

Conf._AK1_K2Feedback_Restart

Conf._B

OSSD1

OSSD2

XUSLppp

RBN

GN

GY

WH

BU

YE

RD

PK

BN

GN

GY

WH

BU

YE

RD

PK

1

2

3

4

5

6

7

8FE

0 Vdc

+24 Vdc

Conf._A

K1_K2Feedback_Restart

Conf._B

OSSD1

OSSD2

XUSLppp

R

RESTART

K2

K1

0 Vdc+24 Vdc BN

GN

GY

WH

BU

YE

RD

PK

0 Vdc+24 Vdc

K2

K1

1

2

3

4

5

6

7

8FE

0 Vdc

+24 Vdc

Conf._AK1_K2Feedback_Restart

Conf._B

OSSD1

OSSD2

XUSLppp

R

BN

GN

GY

WH

BU

YE

RD

PK

XUSLpppWC / XUSLpppWH - IP69K Enclosure

3/4EAV75016_05

www.tesensors.comConnection Schematics

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNINGUNINTENDED EQUIPMENT OPERATIONThe external KM1 and KM2 contactors must have force-guided contacts.

WH: WhiteBK: BlackBN: BrownGN: GreenYE: YellowGY: GreyPK: PinkBU: BlueRD: RedVT: violet

T

R

+ 24 Vdc

FE0 V (withheating system)

0 Vdc

BN

24 V a / c(with heatingsystem)

RD

WHBU

YE

GYBK or GN

-PK

Configuration_0

Configuration_1

OSSD1

KM1_KM2Feedback/Restart

OSSD2

WHBNGN

GY

YE

Configuration_B0 VdcFE

BUPK

0 V (with heatingsystem)24 V a / c (withheating system)

VT

BK

RD

+ 24 Vdc

Configuration_A

Standalone Application

Connecting with a SafetyControl Unit: XPSU-AF

Connecting with a SafetyController: XPSMCM

(1) : Use of arc suppressors for KM1 & KM2 is recommended

KM1 KM2

KM2

KM1

Start

N L

F1

1 23 45

XUSLppp

Transmitter

FE 0 Vdc +24 Vdc Conf. 0 Conf. 1

12 345 678

XUSLppp

Receiver

FE 0 Vdc +24 Vdc Conf._AK1_K2

Feedback_Restart Conf._B OSSD1 OSSD2

Low range

Power circuit

KM1

KM2

(1) (1)

GND

GND N L

0V 24V

ABL8RPS24p

Power circuit

KM1

KM2

0V

0V

+24V

F3Low range

KM2

KM1Start

F4 F5

KM1 KM2

F2

+24V

0V

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

DC+(-) CH+(-)

Input (1)

K1

K2Power-Supply

A1 A2 S11 S12 Y1 Y2

S21 S22 Z1B2

13

14

23

24

33

34

EXT

XPSUAF

1 23 45

XUSLppp

T

FE 0 Vdc +24 Vdc Conf. 0 Conf. 1

12 345 678XUSLppp

R

FE 0 Vdc +24 Vdc Conf._AK1_K2

Feedback_Restart Conf._B OSSD1 OSSD2

N L

F1

0V +24V

GND

GND N L

0V 24V

ABL8RPS24p

(1) Pulsed output for diagnostics

(1)

+24V

0V

1

23

4

56

7

89

10

11

12

19

2021

22

23

24

13

1415

16

1718

OUT_TEST1

OUT_TEST2

OUT_TEST3

OUT_TEST4

+24 Vdc

Master_Enable1

Master_Enable2

OSSD1_B

OSSD1_A

OSSD2_B

OSSD2_A

OUT_STATUS1

OUT_STATUS2

INPUT1

INPUT2

INPUT3

INPUT4

INPUT5

INPUT6

INPUT7

INPUT8

0 Vdc

RESTART1

RESTART2

XPSM

CM

CP0

802

0V

+24VF2

KM2

KM1

KM2 KM

1Re

start

Feed

back

1 23 45

XUSLppp

T

FE 0 Vdc +24 Vdc Conf. 0 Conf. 1

12 345 678XUSLppp

R

FE 0 Vdc +24 Vdc Conf._AK1_K2

Feedback_Restart Conf._B OSSD1 OSSD2

0V +24V

F3Low range

N L

F1

0V +24V

GND

GND N L

0V 24V

ABL8RPS24p

Power circuit

KM1

KM2

XUSLpppWC / XUSLpppWH - IP69K Enclosure

4/4EAV75016_05

www.tesensors.comAlignment procedure

LEDs Status

CharacteristicsProduct certifications CE, cULus, TüV, EAC, RCMAmbient air temperature

Shock and Vibration resistance Conforming to EN/IEC 61496-1:p Shock: 10 gp Impulse: 16 msp Vibration: 10...55 Hzp Amplitude: 0.35 ± 0.05 mm (0.0014 ± 0.00020 inches)

Light source Infrared λ = 950 NmResistance to light disturbance Conforming to EN/IEC 61496-2.Power Supply 24 Vdc ± 20% - 2 A

The power supply must meet the requirements of EN/IEC 60204-1 relative to SELV/PELV power supply

Safety outputs (OSSD) Two PNP - 400 mA per output @ 24 Vdc, drop out voltage <0.5 Vdc (Integrated arc suppressors), leakage current(OFF state) < 2 mA. Load capacity 0.82μF under 24 Vdc

Resistance to interference Level depends if the product is Type 2 or Type 4 conforming to EN/IEC 61496-1.Input power supply Transmitter: 42 mA - Receiver: 900 mA (Including OSSD current)Maximum current consumption (no load) Transmitter: 42 mA - Receiver: 83 mA

Degree of protection Conforming to EN/IEC 60529: IP65, IP67 - DIN 40050: IP69K

Operation

Storage Type2 and 4 - Standard and Long Sensing Range - With and without heating system: - 30…70 °C (- 22 °F to 158 °F)

Note: More characteristics in the User Manual

-20°C…+55°C (- 4 °F to 131 °F)

Type 2 IP69K without heating systemNormal sensing range

Normal sensing range

-30°C...+55°C (- 22 °F to 131 °F)

-30°C...+55°C (- 22 °F to 131 °F)

Long sensing range

XUSL2E30HpppNWCType 2 IP69K with heating systemXUSL2E30HpppNWHType 4 IP69K without heating systemXUSL4E14FpppNWCType 4 IP69K with heating systemXUSL4E14FpppNWH

-20°C…+55°C (- 4 °F to 131 °F)

-30°C...+55°C (- 22 °F to 131 °F)

Type 4 IP69K without heating systemXUSL4EpBBpppLWCXUSL4E30HpppLWCXUSL4EpBBpppLWHXUSL4E30HpppLWH Type 4 IP69K with heating system

RUN

TEST

ERR

T R RUN

STOP

START

1 2

RUN

STOP

WEAK

START

1 2

T R T R T R

T R

T R

L1

L2

L1 = L2

1 2 1

T R

Red Yellow

Yellow

Green BlueBlueBlue -Yellow alternate

Red

RedGreen

GreenGreen

Green Yellow flashes Yellow flashes

(*): When weak signal blue display is available (Type4 finger & long range models). In case of weak signal detected.

(*)

LEDs MeaningOSSD

Power-On Initialization Test.OFF Normal operation.ON Detection zone interrupted.OFFDetection zone clear, waiting for restart.OFF

Detection zone clear, waiting for KM1_KM2 feedback.OFF

2

GreenRed

YellowOFF

(*)

BlueYellow

OFFOFF

OFF OFF

Blue and/orYellow (*)

Green/Yellowor Red (*)

Red

Red

Orange

Green

Green

Red flashes Red flashes

Yellow flashes

OFF

(*) Weak signal (low signal received) only with type 4finger detection and long range models.

OFFOFF

Test state (simulation of a detection zone interruption).

Master: Detection zone clear Slave: Detection zone interrupted.Fail mode (Error state) For more information,refer to “Troubleshooting” section in the User manual.OFF

OFF

Alternate flashes Alternate

Mission Time (TM) 20 years

OSSDs y 200 µs

PFHD Depends on the models. Refer to the complete User ManualFirst-up time y 2 s

Pulse Duration2,5 ms (Type 4 models) and 500 ms (Type 2 models)Minimum pulse period

1) The transmitter and receiver must be installed with the optical surfaces face to face, connectors oriented in the same way. Perfect alignment of the transmitter and the receiver corresponding beams is mandatory for an optimum functioning, meaning that the transmitter and receiver must have the same height and be parallel. A good positioning will be facilitated by using the provided mounting accessories.The use of LED indicators helps in proper alignment as described below:

- For an easier alignment setting, configure the safety light curtain in Automatic mode. That will avoid to restart the system during the alignment adjustments.- For all models align the transmitter until the green LED is lit on the receiver.- For finger detection and long range models, the blue LED weak signal on the receiver will be useful as well. Firstly, find the zone where the blue LED is lit, indicating an approximate alignment, then fine-tune the setting until the blue LED turns OFF and the green LED is lit.- Do not forget to reconfigure the safety light curtain in Manual start mode if this operating mode is required.

2) If vibrations are to be expected in your applications, it is strongly recommended to use vibration dampers (Available as accessories).