ppt
TRANSCRIPT
GET TRAINING EVALUATION(VEHICLE QUALITY
SC)
TRAINING SCHEDULE
S.No Activity
SEP'10 OCT'10
27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 Introduction
2 VQ On
3 Conveyor Inspection
4 Re- Inspection & PDI
5 BOP Repair
6 Dismantling of Frame
7 Dismantling of Engine
8 Presentation
HMSI VEHICLE QUALITY SC
Shop Floor Layout
BRAKE TEST
SPEEDOMETER
ACCELERATIONTEST
VQ ON
BRAKE TEST
SPEEDOMETER
ACCELERATIONTEST
L1
R1 R2
L2
R3
L3
R4
L4
L1
R1 R2
L2
R3
L3
R4
L4
LOGISTIC
VQ OFF
PDI
REPAIR
REST AREA IPP VEHICLE
CARD MISS VEHICLE
HMSI VEHICLE QUALITY SC
VQ
ON
Verification ofEngine number
Verification of Frame number
Checking of Brake & Throttle Free play
Connecting bothPositive & Negativeterminals of battery
Measuring front andrear brake forces
Speedometer Test tocheck speedometer
error & needle vibration
Vmax & accelerationtest for checkingmaximum speed
HMSI VEHICLE QUALITY SC
Checking of Engine Noise
1. All ways first connect the positive terminal of battery to the vehicle.
2. Self start should be checked with both brakes.
3. Needle vibration should be in limit.
4. Headlight should be within high and low limit.
5. Choke lever must be closed while doing the Vmax test.
HMSI VEHICLE QUALITY SC
Learnt the procedure of Initial Inspection being performed to check the vehicle for brake force, speedometer and acceleration. Achievement of the cycle time, and the target of 80 vehicles per day. Learnt about the different types of Engine Noise.
HMSI VEHICLE QUALITY SC
DATE
TARGET
If we tight the nut of front Brake by 15mm and each front and rear combi brake by 10mm, then there will not be a problem of Brake Free play in 90% of vehicle.
HMSI VEHICLE QUALITY SC
HMSI VEHICLE QUALITY SC
R1
L1
R2
L2
R3
L3
R4
L4
• Electical • IGN offset• Handle lock op
• FHC,•Winker App• Frt Fork • Pivot Cover• FC, FCC
• L- Hook• BDC, CC, Mole• BDC sticker• BDC- RCC gap
• Color verification• Main stand pin & Washer• Muffler , RR wheel Nut
• L Box Bolts • Rear Grip• BDC Sticker• Mole
HMSI VEHICLE QUALITY SC
• Pillion step Cover• L-Cover• Kick Arm
• FC & FCC, Grommet• Frt Fork Arm , FLP• Frt Cable Routing
• Fork Play• Frt wheel Heavy• Chk all stn stamp • Unloading
1. Associate find difficulty to put vehicle on stand over conveyor.
2. Fixture does not provide tight grip to the vehicle.
Changes in the design of conveyor fixture.
HMSI VEHICLE QUALITY SC
HMSI VEHICLE QUALITY SC
S.No Defects Possible Solution
1. Head Light N/W
1. Check switch assembly.2. Check the bulb.3. Check the ACG Connection.4. Check the tail light bulb some times it get
shortened and break the fuse.
2. Winker not working 1. Change the bulb2. Change the winker cum relay
3. Self Start N/W
1. Check Self switch connection.2. Check Bulb should not be Short.3. Check Starter motor connection .4. Check ACG connection.
4. Self Start Continue 1. Check Starter relay2. Check connection of key set coupler.
HMSI VEHICLE QUALITY SC
DISMANTLING OF FRAME
DISMANTLEBDC
DISMANTLEFLP
DISMANTLEFCC & FC
DISMANTLEIC
DISMANTLEFHC & RHC
DISMANTLEBATTERY BOX
DISMANTLEFORK
DISMANTLEFT
•REMOVE ALL THE ELECTRICAL COUPLERS WHILE DISMANTLING & REMOVE THE HANGER BOLT TO REMOVE ENGINE FROM FRAME.•ASSEMBLED BACK THE VEHICLE IN REVERSE ORDER.
HMSI VEHICLE QUALITY SC
HMSI VEHICLE QUALITY SC
Ensure that Upper race cone and Lock nut should be tightened carefully with a torque wrench of 600 kgf-m.
If it is loose it will result in fork play.
If it is tight it will make the handle too hard to rotate.
Ensure that there must be
• 26 balls in upper race Cone• 19 balls in lower race cone
DISMANTLING OF ENGINE
REMOVE WIREHARNESS
SEPARATE FRAME AND ENGINE
DISMANTLE MUFFLER DISMANTLE SELF MOTOR & CARBURETOR
DISMANTLE FAN & ACGDISMANTLE L CASE COVERDISMANTLE CLUTCH & BELTDISMANTLE HEAD CVR,HEAD AND BLOCK
DISMANTLE L CASE DISMANTLE MISSION CASE DISMANTLE MISSION GEARS
HMSI VEHICLE QUALITY SC
HMSI VEHICLE QUALITY SC
HMSI VEHICLE QUALITY SC
HMSI VEHICLE QUALITY SC