BEST PRACTICES

1. Front Line Supervisor Training

2. Foreman Manual

3. Monthly Supervisor Meeting Notes

4. RCA Exercise

Front-Line Supervisor TrainingSafety Production& = Success

Front-Line Supervisor Training

1. Are You A Leader?2. Key To Success3. Accepting/Closing Safe Work Permit (SWP)4. Job Execution Plan (JEP)5. Safety Activity Plan and/or Pre-Job6. Ensuring A Quality Safety Task Analysis Card (STAC)7. Reporting Incidents/Accidents/Illnesses, Incident Checklist8. Audits, SOIC9. On-Site Orientation10. Hoisting and Rigging Pre-Task Analysis Card ( PTA ) 11. Elevated Work Hazard Assessment and Risk Mitigation Plan12. Demolition Policy13. Training14. Foreman Manual

Foreman Manual

Foreman Manual

Monthly Supervisor Meeting Notes

Monthly Supervisor Meeting Notes

RCA Exercise Cut into wrong

pipe

Previous knowledge of the

pipe to be demoed

ICS Color Coding and Demolition Tag Policy Not

Followed

See B2300 RCI

Unmarked Demo Pipe(Not Spray

Painted Green)

Identified pipe by the

insulation that was removed

Wrong pipe identified by

the employee

Operations did not mark pipe

Visually identified pipe with

Operations during permitting process

Page 1

CUT INTO WRONG LINELER B-2300

9/28/09JOB SCOPE: DEMO 3" PIPING IN TELONE TANK FARM USING BAND SAW AND JLG

Permit Receiver accepted SWP

without pipe being marked

FYIPipe to be demoed was spray painted green the previous

week

Continuing demo work from

previous week

Corrective Action

1. Revise ICS Color Coding and Demotion Tag Policy to include continuous marking, cut through green practice and second person verification before making cut. 10/15/09 Kandler

2. Communicate ICS Color Coding and Demolition Tag Policy to all ICS employee via safety meeting. 10/15/09 Corralez, Fisher, Mendez

3. Revise ICS Foreman Manual to include revised Color Coding and Demolition Tag Policy. 10/15/09

4. Disciplinary Action: Fail to follow ICS Color Coding/Demolition Tags Policy and Small Project Construction Group Demolition Guidelines. 9/30/09 Teague

5. Communicate incident to all ICS employee via the Root Cause Exercise. 10/15/09 Corralez, Fisher, Mendez

Root Cause

C/F

Pipe to be demoed had insulation removed for

cutting in certain areas

Name:

Employee #;

Date:

Root Cause:

Contributing Factors:

Completed RCA

Exercise