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1
PRE FEASIBILITY REPORT
for
Proposed Project of Bentonite Sulphate in Existing
Premises
of
M/s. SHRI KRISHNA MINES & MINERALS Survey No 15/1/1 & 14,
Kojachora-Darsadi Road,
Kojachora-370465,
Tal: Mandvi, Dist: Kutch (Guj.)
NABL Accredited Testing Laboratory
ISO 9001:2008 Certified Company
Aqua-Air Environmental Engineers P. Ltd.
403, Centre Point, Nr. Kadiwala School, Ring
Road, Surat - 395002
Prepared By:
NABL Accredited Testing Laboratory
ISO 9001:2008 Certified Company
Aqua-Air Environmental Engineers P. Ltd.
403, Centre Point, Nr. Kadiwala School, Ring
Road, Surat - 395002
NABL Accredited Testing Laboratory
ISO 9001:2008 Certified Company
Aqua-Air Environmental Engineers P. Ltd.
403, Centre Point, Nr. Kadiwala School, Ring
Road, Surat - 395002
Prepared By:
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CONTENTS
Sr.
No.
Description Page No.
1. Executive Summary 3
2. Introduction of the Project/Background information 6
3. Project Description 8
4. Site Analysis 15
5. Planning Brief 16
6. Proposed Infrastructure 17
7. Rehabilitation and resettlement (R & R) Plan 18
8. Project Schedule & Cost Estimates 18
9. Analysis of Proposal (Final Recommendations) 18
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1.0 EXECUTIVE SUMMARY
1.1 Company Profile
Introduction
M/s. Shri Krishna Mines & Minerals is established in 2006. We are one of the leading Bentonite
manufacturers and suppliers in Gujarat and Kutch. We supply a wide range of Bentonite products as
per the market requirement. ISO 9001:2008 certifications are under process. We participate in
developing the quantity with quality improvement in Bentonite products in India. We believe in
improvement of overall quality of product limiting the effective cost and customer satisfaction.
M/s. Shri Krishna Mines & Minerals, proposes expansion of Bentonite Sulphate (Activated
Bleaching Earth) within the existing premises at Survey No 15/1/1 & 14, Kojachora-Darsadi Road,
Kojachora-370465, Tal: Mandvi, Dist: Kutch (Guj.)
1.2 Project Details
Sr.
No.
Product Existing Proposed Total
Quantity (MT/Month)
1 Processed Mineral Powder &
Roasted Bentonite Granuals 2000 - 2000
2 Bentonite Sulphate
(Activated Bleaching Earth) - 2000 2000
Total 2000 2000 4000
1.3 Green Belt Development
Company has developed an effective green belt within the factory and on periphery of the factory.
Total Plot Area is 19,602 m2, out of which 6,000 m
2 is Green Belt Area. In addition to this, majority of
the vacant land shall be planted with trees, shrubs and grasses.
1.4 Power & Fuel Requirement
Fuel
Wood brequette / Coal / Diesel: 1400 MT/Month
Energy:
200000 Units/Month from PGVCL
4
1.5 Water Requirement and Wastewater Generation & Treatment
Source of water will be met through our mines (accumulated rain water). Total water requirement
will be 615 KL/Day. The total wastewater generations will be 568 KL/Day. Effluent from process
(spent acid 35%) will be reused in manufacturing precipitate silica. Effluent from washing and Boiler
will be collected and neutralised in ETP then it will be reused in plant premises for the washing
purpose. It will be a Zero Liquid Discharge (ZLD) Unit.
1.6 Air Pollution Source and Control Management
The source of air pollution due to the project will be Flue gas emission & Process Vents.
Sr.
No.
Stack
attached to
Fuel Expected
pollutant
Height of
stack from
ground level
(m)
Diameter
of stack
(m)
Air pollution
control unit
Flue gas stacks attached to
1 Boiler Coal/Wood
brequette
SPM
SO2
NOx
30 1.0 Multi Cyclone
Separator with
bag filter
2 Process
Vent
-- SO2 15 0.4 Scrubber
3 Pulveriser -- SPM
5.0 0.1 Closed Circuit
System
1.7 Hazardous Waste Management
Sr.
No. Type of Waste
Category as per
Schedule-1 of HW
Rules
Existing
Quantity
Total Proposed
Quantity Mode of Disposal
1 ETP sludge 34.3
- 10 MT/Month
Collect, Storage,
Transportation and Dispose
to the TSDF site
2 Used Oil 5.1
10 L/Year 20 L/Year Collect, Storage, Reused as
lubricant in machinery.
3 Discarded
Containers 33.3
1200 Nos. 1500 Nos.
Collect, Storage,
Transportation, disposal by
return back to supplier or
selling out to Authorized
Recycler.
4 HDPE
Bags 33.3
3000 Nos. 4500 Nos.
Collect, Storage, Reused for
the packing of mineral
powder.
4 Spent Sulphuric
Acid (35%) D2
-
6320
MT/Month
SPENT 35% CONC � DIRECT
USE IN MFG PPTS.
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5 Gypsum --
- 5560
MT/Month
Collect, Storage,
Transportation and Sell to
Cement Industries
DETAILS OF DISPOSAL OF SOLID WASTES
TSDF site near Gandhidham.
2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project and project proponent. In case of mining project, a copy of mining
lease/letter of intent should be given.
Identification of the project
Proposed Project of Bentonite Sulphate In Existing Premises
Identification of the project proponent
Presently following are the director of the company:-
(1) Mr. Vimalbhai Pratapbhai Vanza
Address: Bangdibazar, Mandvi, Dist: Kutch-370465 (Gujarat)
Contact No.: +919328757203
Email Address: [email protected]
2.2 Brief description of nature of the Project
Proposed Bentonite Sulphate manufacturing unit.
2.3 Need for the project and its importance to the country and or region
The objective is to be achieved by:
• Consolidating Business.
• By constantly upgrading the product range.
• Continuously reducing the Costs & improving Quality.
• To generate local employment
2.4 Demands-Supply Gap
Based on our informal survey of the market with our current customers and various traders, we
have found that there is a big potential for the range of the products we are planning. These
products will be an addition to the current range of our products.
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2.5 Imports vs. Indigenous production
Based on the current cost of indigenous raw materials, it will make us very competitive
against imported finished products and we will be able to increase the export of our
finished products.
2.6 Export possibility
Depending on the international demand of products, we shall explore the possibility of
exporting the products.
2.7 Domestic/Export Markets
Majority of the products will be used for domestic market and some products will be
exported depending on the international market.
2.8 Employment Generation (Direct and Indirect) due to project.
Employment would be as per prevailing norms of state government for skilled and unskilled
people (25 people approx.) for the proposed expansion project.
3.1 Project Description
3.2 Type of Project including interlinked and interdependent projects, if any.
Proposed Project of Bentonite Sulphate In Existing Premises. Category: 2(b). No interlinked
project has been submitted.
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3.3 Location (map showing general location, specific location and project boundary & project site
layout) with coordinates.
Map showing general location
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3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly
the environmental considerations gone into should be highlighted.
Major factors involved in the selection of site are listed below:
• Site is very well connected by road
• Proximity to Raw Material suppliers
• Availability of sufficient land free from cultivation
• Availability of power evacuation facilities
• Availability of water for industrial use
• Uninterrupted power supply.
3.4 Size or Magnitude of Operation
Please refer Section-1.2, Page No. 3
3.5 Project Description with process details (a schematic diagram/flow chart showing the project
layout, components of the project etc. should be given)
Please refer Annexure-III in Form-I
3.6 Raw material required along with estimated quantity, likely source, marketing area of final
products. Mode of transport of raw materials and finished products.
Please refer Annexure-II in Form-I
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly
outlined.
Every possible effort will be made to reduce fresh water requirement.
3.8 Availability of water its source, energy/power requirement and source should be given.
Power & Fuel Requirement
Fuel
Wood brequette / Coal / Diesel: 1400 MT/Month
Energy:
200000 Units/Month from PGVCL
Water Source
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The entire water requirement will be met through our mines (accumulated rain water) or Sardar
Sarovar Narmada Nigam Ltd.
3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/disposal.
Liquid Waste:
Please refer Topic No. 1.7 on Page No. 4.
Solid Waste:
Please refer Topic No. 1.7 on Page No. 4.
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3.10 Schematic representations of the feasibility drawing which give information of EIA purpose.
RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT
MARKET ASSESSMENT
FINANCIAL REPORT
PROJECT REPORT
INTRODUCTION
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE
LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC
STATUS & BASIC AMENITIES. SITE VISITS BY AND
INTERVIEWS WITH LOCALS
BASELINE
ENVIRONMENTAL
STATUS
ENVIRONMENTAL INFORMATION CENTRE
CENTRAL GROUND WATER BOARD
GUJARAT POLLUTION CONTROL BOARD (GPCB)
PUBLIC HEALTH ENGINEERING DEPT.
AGRICULTURE DEPARTMENT
FOREST DEPARTMENT
IRRIGATION DEPARTMENT
EMPLOYMENT EXCHANGE
HEALTH CENTER
CENSUS DEPT.
INDIAN METEOROLOGICAL DEPT.
SOCIOECONOMIC
STATUS &
INFRASTRUCTURE
PROPOSED
EXPANSION PLANT
FACILITY DESCRIPTION
IMPACTS
METHODOLOGY OF
IMPACT
ASSESSMENT
IDENTIFICATION & ASSESSMENT OF IMPACTS
EVALUATION OF IMPACTS BY MATRIX METHOD
SOURCE OF INFORMATION OVERVIEW OF
E. I. A. STUDIES
ACTIVITIES
ENVIRONMENTAL
MANAGEMENT PLAN
DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR
POLLUTION CONTROL, HAZARDOUS WASTE
MANAGEMENT, GREEN BELT DEVELOPMENT
MONITORING PROGRAM
RISK ANALYSIS
STUDIES &
DISASTER
MANAGEMENT PLAN
SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY
DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS
PREPARATION OF DISASTER MANAGEMENT PLAN
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4.0 Site Analysis
4.1 Connectivity
� Site is very well connected by road
� Availability of power evacuation facilities
� Availability of water for industrial use
4.2 Land Form, Land Use and Land Ownership
We will be incorporated topography in EIA Studies.
4.3 Topography (along with map)
We will be incorporated topography in EIA Studies.
4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area
under CRZ)), shortest distances from the periphery of the project to periphery of the forests,
national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the
river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be
given.
We will be incorporated topography in EIA Studies
4.5 Existing Infrastructure
Existing Infrastructures facilities are listed below:
• Site is very well connected by road
• Proximity to Raw Material suppliers
• Availability of sufficient land free form cultivation.
• Availability of power evacuation facilities
4.6 Soil Classification
We will be incorporated topography in EIA Studies.
4.7 Climatic data from secondary sources.
We will be incorporated topography in EIA Studies.
4.8 Social infrastructure available.
Depending on the growth of the company the required social infrastructure will be provided.
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5.0 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
planning/Development authority classification.
Type of Industry: Proposed Expansion Project of Bentonite Sulphate In Existing Premises.
Facility: Canteen, Administration, Transportation
5.2 Population Projection
It will be incorporated in EIA Studies.
5.3 Land use planning (breakup along with green belt etc.)
Total Plot Area – 19602 m2
Total Built Area –4282m2
Total Green Belt Area – 6000 m2
5.4 Assessment of Infrastructure Demand (Physical & Social)
It will be incorporated in EIA Studies.
5.5 Amenities/Facilities
It will be incorporated in EIA Studies.
6.0 Proposed Infrastructure
Total Plot Area – 19602 m2
Total Built Area – 4282 m2
Total Green Belt Area – 6000 m2
6.3 Green Belt
Company has developed an effective green belt within the factory and on periphery of the factory.
Total Plot Area is 19602 m2, out of which 6000 m
2 is Green Belt Area. In addition to this, majority of
the vacant land shall be planted with trees.
6.4 Social Infrastructure
Depending on the growth of the company the required social infrastructure will be provided.
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6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Site is very well connected by road & railway.
6.6 Drinking water Management (Source & Supply of water)
Water requirement will meet through the Our Mines (accumulated rain water) or SSNNL.
6.7 Sewerage System
Sewage pipes would be laid in entire company for the removal and disposal of mainly non-harmful
liquid wastes from the offices, canteen and domestic waste coming from different sections. These
liquid wastes would be treated and disposed by septic tank and soak pit.
6.8 Solid Waste Management
Please refer Section 1.7, Page No. 4.
6.9 Power Requirement & Supply/Source
Energy:
2400000 Units/Annum from PGVCL
7.0 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (central/state) in respect of the project affected including home ousters,
land ousters and landless laborers (a brief outline to be given)
There is no habitation on the proposed expansion project area and it is NA land which is purchased
by company for development of Company, so that R & R policy is not applicable to this project.
There shall be no displacement of any population in project area.
8. Project Schedule & Cost Estimates
8.1 Likely date of start of construction and likely date of completion (Time schedule for the project
to be given).
We shall start construction after getting environmental clearance and consent to establish. We shall
start production upon making application for CCA.
8.2 Estimated Project cost along with analysis in terms of economic viability of the project.
Total costs of the project will Rs. 5.5 Crore. Capital cost of air & water pollution control system and
environmental monitoring equipments will be Rs. 40 Lakh.
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9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people including
tribal population, if any, in the area.
• Employment would be as per prevailing norms of state government for skilled and unskilled
people for the proposed expansion project.
• Social Welfare shall be done.
• Cordial relation with the industry shall be established and representation shall be made to
villagers for help for creation of facilities related to health, education, etc.